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Ford E-450 Super Duty CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford E-450 Super Duty car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford E-450 Super Duty automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Ford E-450 Super Duty vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

BRAKE SERVICE PROCEDURES FOR Ford E-450 Super Duty AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford E-450 Super Duty cars and light trucks from 1990+.

Disc Brakes -> Caliper Service -> Assemble -> Aviator -> Cleaning & Inspection -> Disassemble -> E-150, E-250, E-350 & E-450 -> E-150, E-250, E-350 & E-550 -> E-450 -> E-550 -> E-Series -> Escape & Mariner -> Excursion, Expedition, F-Super Duty, Motorhome & Navigator -> Excursion, F-Super Duty & Motorhome -> Expedition & Navigator -> Explorer & Mountaineer -> Explorer Sport/Sport Trac -> Explorer, Explorer Sport/Sport Trac, Mountaineer & Ranger -> F-150 & Mark LT -> Freestar & Monterey -> Front -> Inspection -> Installation -> Overhaul -> Ranger -> Rear -> Removal -> Replacement
Vehicle: 2006 Ford E-450 Super Duty 6.8 V10 GAS

Replacement

Aviator
Front
  • Raise and support vehicle.
  • Remove front tire and wheel assemblies.
  • Remove components in sequence, Fig. .
  • Reverse procedure to install.
Rear

Refer to Fig. , and remove rear brake components in sequence listed.

E-Series
Front
E-150, E-250, E-350 & E-450
  • Raise and support vehicle, remove front tire and wheel assemblies.
  • Unclip speed sensor wiring from front brake hose.
  • Disconnect and plug front brake caliper hose from caliper. Discard copper sealing rings.
  • Remove two disc caliper mounting bolts, then the caliper, Fig. .
  • Reverse procedure to install, noting the following:
    • F...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford E-450 Super Duty AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Ford E-450 Super Duty cars and light trucks sold in the U.S. for 1980+.

Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Except Diesel Engines & Villager
Vehicle: 2006 Ford E-450 Super Duty 6.8 V10 GAS

The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.

The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven 10 miles or more while it relearns its adaptive strategy.

On model...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford E-450 Super Duty AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford E-450 Super Duty cars and light trucks from 1990+.

DRIVESHAFT, Replace -> One Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 2008 Ford E-450 Super Duty 5.4 V8 GAS

One Piece Driveshaft

  • Raise and support vehicle.
  • To maintain driveline balance, index-mark driveshaft flange yoke and pinion flange.
  • Index-mark driveshaft yoke and transmission tailshaft. Do not allow output shaft to turn.
  • Remove four driveshaft to pinion flange bolts.
  • Disconnect driveshaft flange yoke from pinion flange, using a suitable tool as shown. Driveshaft flange yoke fits tightly on pinion flange pilot. Never hammer on driveshaft or any of its components to disconnect yoke from flange. Pry only in area shown, with a suitable tool, to disconnect yoke from flange.
  • Lower driv...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Ford E-450 Super Duty AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Ford E-450 Super Duty cars and light trucks sold in the U.S. from mid 1990's+.

Component Replacement -> Installation -> Removal -> TPMS Sensor -> TPMS Sensor Strap & Cradle
Vehicle: 2008 Ford E-450 Super Duty 5.4 V8 GAS

TPMS Sensor

Removal

If damaged, the TPMS sensor battery may release hazardous chemicals. If the chemicals come in contact with the skin or eyes, flush immediately with water for 15 minutes and seek medical attention.

The tire pressure sensor is equipped with a Lithium-ion battery which must be disposed of properly.

Tire pressure sensors are manufactured in multiple colors based on their application. When installing a new sensor, make sure the color of the sensor being installed matches the color of the sensor that was removed. The different colored sensors are not interchangea...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford E-450 Super Duty AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Ford E-450 Super Duty cars and light trucks from 1990+.

Starter, Replace
Vehicle: 2009 Ford E-450 Super Duty 6.8 V10 GAS

  • With vehicle in NEUTRAL, position it on a hoist.
  • Disconnect battery ground cable.
  • Remove starter solenoid S-terminal nut and disconnect S-terminal eyelet.
  • Remove starter solenoid B-terminal nut and disconnect B-terminal eyelet.
  • Remove starter motor ground cable nut and disconnect ground cable eyelet.
  • ...

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MAINTENANCE LAMP RESET PROCEDURES FOR Ford E-450 Super Duty AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford E-450 Super Duty cars and light trucks sold in the U.S. from 1990+.

Ford Motor Co. Trucks -> Charge System Warning Indicator ->
Vehicle: 2007 Ford E-450 Super Duty 6.0 V8 DIESEL

The charge system warning indicator lamps are used to warn of no alternator output. When ignition switch contacts are closed, current flows through charge indicator and pa...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford E-450 Super Duty AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford E-450 Super Duty cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2007 Ford E-450 Super Duty 6.8 V10 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Remove hose from oil filter adapter hose and heater tube assembly.
  • Reposition hose clamp from oil filter adapter.
  • Remove radiator outlet hose from oil filter adapter...

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SERPENTINE BELT SERVICE PROCEDURES FOR Ford E-450 Super Duty AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford E-450 Super Duty cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2006 Ford E-450 Super Duty 5.4 V8 GAS

  • Use 1/2 square hole in drive belt tensioner pulley hub to rotate drive belt tensioner counterclockwise and rem...

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COMPONENT LOCATION DIAGRAMS FOR Ford E-450 Super Duty AUTOMOBILES

Component location diagrams for most Ford E-450 Super Duty cars and light trucks sold in the U.S. from 1990+.

Transmission Diagram for 2008 Ford E-450 Super Duty  6.8 V10 GASTransmission Diagram for 2008 Ford E-450 Super Duty 6.8 V10 GAS

Components on diagram:
  • Output Shaft Speed Sensor
  • Heated Oxygen Sensor 12
  • Heated Oxygen Sensor 22
  • Speed Sensor Assembly
  • TorqShift Transmission
  • Instrument Panel Diagram for 2008 Ford E-450 Super Duty  5.4 V8 GASInstrument Panel Diagram for 2008 Ford E-450 Super Duty 5.4 V8 GAS

    Components on diagram:
  • Data Link Connector
  • Ignition Switch
  • Instrument Cluster
  • Main Light Switch
  • Parking Brake Switch
  • CLICK HERE TO GET FULL ACCESS TO Ford E-450 Super Duty PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Ford E-450 Super Duty AUTOMOBILES

    OEM drawn wiring diagrams for most Ford E-450 Super Duty cars and light trucks sold in the U.S.

    2006 Ford E-450 Super Duty  6.8 V10 GAS Wiring Diagram2006 Ford E-450 Super Duty 6.8 V10 GAS Wiring Diagram

    Components on diagram:
  • Powertrain Control Module Power Relay
  • Powertrain Control Module
  • Overdrive Cancel Switch
  • 2008 Ford E-450 Super Duty  6.8 V10 GAS Wiring Diagram2008 Ford E-450 Super Duty 6.8 V10 GAS Wiring Diagram

    Components on diagram:
  • Trailer Tow Relay
  • Main Light Switch
  • Left Rear Turn Lamp
  • Right Rear Turn Lamp
  • Right Front Park Lamp
  • CLICK HERE TO GET FULL ACCESS TO Ford E-450 Super Duty WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Ford E-450 Super Duty AUTOMOBILES

    OEM TSB listings for most Ford E-450 Super Duty cars and light trucks sold in the U.S. from 1985+.

    Document: MERCON ATF REPLACED BY MERCON V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS
    Vehicle: 2006 Ford E-450 Super Duty 6.0 V8 DIESEL

    Auto Systems:
  • Chemicals, Antifreeze, Additives
  • Steering, Suspension
  • Document: COKING DEPOSIT DIAGNOSTICS AND SERVICE TIPS - REVISED
    Vehicle: 2007 Ford E-450 Super Duty 6.0 V8 DIESEL

    Symptoms:
  • Abnormal Smoke, Fumes
  • Driveability
  • Starting Problems
  • Auto Systems:
  • Diesel Engines
  • CLICK HERE TO GET FULL ACCESS TO Ford E-450 Super Duty TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Ford E-450 Super Duty AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford E-450 Super Duty cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford E-450 Super Duty cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford E-450 Super Duty cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford E-450 Super Duty cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Ford E-450 Super Duty SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details2003 Ford E-450 Super Duty Water Pump, Standard volume flow; Clockwise rotation; A high quality, direct fit OE replacement water pump assembly; With 2 years limited Trustbuilt warranty..

    Source: Auto Body Parts Store

    $94.18

    Click here to view more details about 2010 Ford E-450 Super Duty Antenna2010 Ford E-450 Super Duty Antenna, 1-section mast; 470 mm extension; Stick-on; A high quality universal imitation antenna; May require modification or other adjustment to your vehicle upon installation..

    Source: Auto Body Parts Store

    $5.01

    Click here to view more details2010 Ford Pickup Superduty 18" x 8" Steel Wheel, Steel Wheel; 18 X 8; 5 Spokes; 8 Lug; 170MM BP; Ident 5C341015pc; Silver, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $69.50

    Click here to view more details2007 Ford E-450 Super Duty V8, 6.0 L, 368 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

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