Ford F-450 Super Duty Pickup REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

Auto Parts Search


Ford F-450 Super Duty Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

Help me findSearch

Select Year

2004200320022001
2000199919971996
1995199419931992
19911990

Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford F-450 Super Duty Pickup car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford F-450 Super Duty Pickup automobile. Try the Automotix DIY solution today!
DIY REPAIR SAMPLES > CONTINUE EXPLORING >
Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Ford F-450 Super Duty Pickup vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Ford F-450 Super Duty Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford F-450 Super Duty Pickup cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Accumulator/Drier, Replace -> 1998 -> 1999-2000 -> 1999-2000 w/4.2L Engine -> 1999-2000 w/4.6L & 5.4L Engines -> Auxiliary A/C -> Econoline -> Excursion -> Expedition & Navigator -> Explorer & Mountaineer -> F-Series -> Ranger -> Standard A/C -> Villager -> Windstar
Vehicle: 1999 Ford F-450 Super Duty Pickup 7.3 V8 DIESEL

The accumulator/drier must be replaced any time the system has been left open for more than 24 hours with the system completely discharged, there is evidence of moisture in the system, the system is badly contaminated, there is more than five ounces of compressor oil in it, or the accumulator/drier is restricted, plugged or perforated. Replacement of a refrigerant line or a major component (condenser, evaporator or seized compressor) requires replacement of the accumulator/drier. The receiver/drier does not necessarily need to be replaced every time there is a los...

CLICK HERE TO GET FULL ACCESS TO Ford F-450 Super Duty Pickup A/C & HEATER SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR Ford F-450 Super Duty Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford F-450 Super Duty Pickup cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Bendix Hydro-Boost Brake Booster -> Bendix Hydro-Max Brake Booster -> Combination Valve -> Height Sensing Proportioning Valve -> Hydraulic Control Unit (HCU) -> Hydraulic Control Valves -> Integral Bypass Proportioning Valve -> Master Cylinder
Vehicle: 2000 Ford F-450 Super Duty Pickup 6.8 V10 GAS

Master Cylinder

The master cylinder consists primarily of a hydraulic cylinder, primary and secondary hydraulic pistons and a single or dual chamber fluid reservoir. The front brakes are connected to the primary outlet port(s) and are actuated by the primary piston assembly. The rear brakes are connected to the secondary outlet port and are actuated by the secondary piston assembly.

Hydraulic Control Valves

Combination Valve

This multi-function hydraulic control unit consists primarily of a pressure differential valve, brake lamp warning switch and a proportioning valve. A pressure diff...

CLICK HERE TO GET FULL ACCESS TO Ford F-450 Super Duty Pickup BRAKE SERVICE PROCEDURES

FUEL FILTER REPLACEMENT PROCEDURES FOR Ford F-450 Super Duty Pickup AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Ford F-450 Super Duty Pickup cars and light trucks sold in the U.S. for 1980+.

Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1999-06 F250-550 Super Duty w/Diesel Engine -> Normal Service -> Severe Service
Vehicle: 2003 Ford F-450 Super Duty Pickup 7.3 V8 DIESEL

Normal Service

Repl...

CLICK HERE TO GET FULL ACCESS TO Ford F-450 Super Duty Pickup FUEL FILTER REPLACEMENT PROCEDURES

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford F-450 Super Duty Pickup AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford F-450 Super Duty Pickup cars and light trucks from 1990+.

DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 2003 Ford F-450 Super Duty Pickup 6.0 V8 DIESEL

Front

  • Raise and support the vehicle.
  • Index-mark front driveshaft to front axle flange and at transfer case flange.
  • Remove and discard bolts and U-joint retainers.
  • Remove and discard four flange bolts.
  • Compress and separate front driveshaft from front axle, then separate driveshaft from transfer case. Wrap electrical tape around the bearing cups to prevent them from falling off the U-joint spider.
  • Reverse procedure to install, noting the following:
    • Torque front propeller shaft flange bolts to 82 ft. lbs., if equipped.
    • Torque front propeller shaft U-joint retainer bolts to 26 ft. lbs.

...

CLICK HERE TO GET FULL ACCESS TO Ford F-450 Super Duty Pickup DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford F-450 Super Duty Pickup AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Ford F-450 Super Duty Pickup cars and light trucks from 1990+.

Alternator, Replace -> Dual Alternator -> Single Alternator
Vehicle: 1999 Ford F-450 Super Duty Pickup 7.3 V8 DIESEL

Single Alternator

  • Remove battery ground cable.
  • Remove accessory drive belt.
  • Remove alternator electrical connectors.
  • Remove alternator mounting bolts.
  • Remove alternator from vehicle.
  • Reverse procedure to install, noting the following:
    • Torque alternator mounting bolts to 71 in. lbs.
    • Torque alternator electrical connectors to 71 in. lbs.

Dual Alternator

  • Remove battery ground cable.
  • Remove accessory drive belt.
  • Remove upper alternator electrical connectors.
  • Remove upper alter...

CLICK HERE TO GET FULL ACCESS TO Ford F-450 Super Duty Pickup STARTER & ALTERNATOR REPLACEMENT PROCEDURES

RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford F-450 Super Duty Pickup AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford F-450 Super Duty Pickup cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1991 Ford F-450 Super Duty Pickup 7.3 V8 DIESEL

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp at radiator outlet and remove hose.
  • Reposition hose clamp at water pump and remove hose.
  • Remove hose from vehicle.
  • Reverse procedure to install.

Upper

  • Drain cooling system into a s...

CLICK HERE TO GET FULL ACCESS TO Ford F-450 Super Duty Pickup RADIATOR & HOSE REPLACEMENT PROCEDURES

SERPENTINE BELT SERVICE PROCEDURES FOR Ford F-450 Super Duty Pickup AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford F-450 Super Duty Pickup cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace -> Automatic Tension -> Manual Tension
Vehicle: 1996 Ford F-450 Super Duty Pickup 7.5 V8 GAS

Automatic Tension

  • Install suitable 5/16 inch closed end wrench on tensioner pulley bolt, then lift tensioner arm away from belt. Do not use socket and ratchet.
  • Remove belt, slowly release tensioner. Do not allow tensioner to snap back, as damage may result.
  • Reverse procedure to install.

Manual Tension

  • Loosen accessory adjustment bolt and pivot bolt.
  • Remove belt.
  • Reverse procedure to install, adjust belt tension as follows:
    • Lo...

CLICK HERE TO GET FULL ACCESS TO Ford F-450 Super Duty Pickup SERPENTINE BELT SERVICE PROCEDURES

COMPONENT LOCATION DIAGRAMS FOR Ford F-450 Super Duty Pickup AUTOMOBILES

Component location diagrams for most Ford F-450 Super Duty Pickup cars and light trucks sold in the U.S. from 1990+.

Fuel System Components Diagram for 2004 Ford F-450 Super Duty Pickup  6.0 V8 DIESELFuel System Components Diagram for 2004 Ford F-450 Super Duty Pickup 6.0 V8 DIESEL

Components on diagram:
  • Window Defogger
  • A/C Register
  • Evaporator Core Housing
  • Plenum Chamber
  • Fuel System Component Location Diagram for 2002 Ford F-450 Super Duty Pickup  6.8 V10 GASFuel System Component Location Diagram for 2002 Ford F-450 Super Duty Pickup 6.8 V10 GAS

    Components on diagram:
  • Fuel Pump
  • Fuel Level Sensor
  • Fuel Tank
  • Inertia Fuel Shutoff Switch
  • Fuel Filter
  • CLICK HERE TO GET FULL ACCESS TO Ford F-450 Super Duty Pickup PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Ford F-450 Super Duty Pickup AUTOMOBILES

    OEM drawn wiring diagrams for most Ford F-450 Super Duty Pickup cars and light trucks sold in the U.S.

    1999 Ford F-450 Super Duty Pickup  7.3 V8 DIESEL Wiring Diagram1999 Ford F-450 Super Duty Pickup 7.3 V8 DIESEL Wiring Diagram

    Components on diagram:
  • Multifunction Switch
  • Brake Pedal Position Switch
  • 1991 Ford F-450 Super Duty Pickup  7.3 V8 DIESEL Wiring Diagram1991 Ford F-450 Super Duty Pickup 7.3 V8 DIESEL Wiring Diagram

    Components on diagram:
  • Ignition Switch
  • Instrument Cluster
  • Wait to Start Indicator
  • Diesel Warning Lamp Display
  • Brake Warning Indicator
  • CLICK HERE TO GET FULL ACCESS TO Ford F-450 Super Duty Pickup WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Ford F-450 Super Duty Pickup AUTOMOBILES

    OEM TSB listings for most Ford F-450 Super Duty Pickup cars and light trucks sold in the U.S. from 1985+.

    Document: DRIVEABILITY - MAF SENSOR CONTAMINATION - TIP
    Vehicle: 1993 Ford F-450 Super Duty Pickup 7.3 V8 DIESEL

    Symptoms:
  • Driveability
  • Auto Systems:
  • Fuel Sys, Driveability, Filters (Air & Fuel)
  • Electronic Devices, Computers, PROMS, Sensors
  • Document: HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT -PROCEDURE
    Vehicle: 1993 Ford F-450 Super Duty Pickup 7.5 V8 GAS

    Auto Systems:
  • Brakes, Power Brakes, Traction Control
  • CLICK HERE TO GET FULL ACCESS TO Ford F-450 Super Duty Pickup TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Ford F-450 Super Duty Pickup AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford F-450 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford F-450 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford F-450 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford F-450 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Ford F-450 Super Duty Pickup SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    More parts
    Help me findSearch
    Auto Repair Quick Search
    Help me find
    Search DIY repair manuals by VIN...
    Vehicle Identification Number is a unique serial number used by the automotive industry to identify individual motor vehicles

    Find out what info we have for your vehicle

    Get the Complete Technical Service Bulletins!
    Get the Complete Technical Service Bulletins!Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your Ford F-450 Super Duty Pickup vehicle.
    Access the Complete guide!
    Need To Fix Your Car or Truck?
    Save Money With Free Car Insurance Quote
    FREE car insurance quote
    Enter Zip Code:
    Auto Repair Quick Search
    Help me find