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Ford F-150 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford F-150 Pickup car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford F-150 Pickup automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Ford F-150 Pickup vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford F-150 Pickup cars and light trucks from 1990+

    Component Replacement & Adjustment -> Light Duty Trucks & Vans -> WATER PUMP, REPLACE -> 2.0L/4-122 & 2.3L/4-140 Engines -> 2.9L/V6-179 & 3.0L/V6-182 Engines -> 3.0L/V6-182 Engine -> 4.0L/V6-244 Engine -> 4.9L/6-300 Engine -> 5.0L/V8-302 & 5.8L/V8-351 Engines -> 7.3L/V8-445 Diesel Engine -> 7.5L/V8-460 Engine -> AEROSTAR -> BRONCO & F SERIES -> ECONOLINE -> EXPLORER & RANGER -> VILLAGER
    Vehicle: 1992 Ford F-150 Pickup Super CAB 5.0 V8 GAS

    All water pumps have a sealed bearing integral with the water pump shaft. The bearing requires no lubrication. A bleed hole in the pump housing allows water that may leak past the seal to be thrown out by the slinger. This is not a lubrication hole. If the pump is damaged and requires repair, it must be replaced as an assembly.

    BRONCO & F SERIES

    4.9L/6-300 Engine
    • Disconnect battery ground cable.
    • Drain cooling system, then remove drive belt.
    • On models equipped with A/C, remove A/C compressor drive belt.
    • On all models, remove fan an...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford F-150 Pickup cars and light trucks from 1990+.

    Drum Brakes -> Expedition, Explorer, E-Series, F-Series, Mountaineer, Navigator & Ranger -> Parking Brake w/Rear Disc -> E-Series -> Expedition, Explorer, F-150, F-250, Mountaineer & Navigator -> F-Super Duty
    Vehicle: 2003 Ford F-150 Pickup 5.4 V8 BI-FUEL

    F-Super Duty

    • Raise and support vehicle, remove tire and wheel assemblies.
    • Remove rear brake disc rotor.
    • Disconnect rear parking brake cable at parking brake cable equalizer.
    • Disconnect parking brake cable at parking brake lever.
    • Remove outboard brake shoe retaining spring.
    • Remove brake shoe adjusting screw spring, brake shoe hold down springs and brake adjuster screw.
    • Remove parking brake shoe and linings along with inboard brake shoe retracting spring.
    • Reverse procedure to install.

    Expedition, Explorer, F-150, F-250, Mountaineer & Navigator

    • Pull front parking brake cable and co...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Ford F-150 Pickup cars and light trucks sold in the U.S. for 1980+.

    Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Shutoff Switch Location -> 1999-03 F150 & 1997-2002 Expedition, Navigator & 1997-99 F250LD
    Vehicle: 2003 Ford F-150 Pickup HARLEY-DAVIDSON Edition 5.4 V8 GAS

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford F-150 Pickup cars and light trucks from 1990+.

    DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Double Cardan -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
    Vehicle: 2004 Ford F-150 Pickup Lightning 5.4 V8 GAS

    Single Cardan, Slip Yoke

    Disassemble

    Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.

    • Index-mark the shaft components.
    • Remove and discard all four snap rings.
    • Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
    • If necessary, use a pair of pliers to remove a bearing cup t...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Ford F-150 Pickup cars and light trucks from 1990+.

    Starter, Replace
    Vehicle: 1999 Ford F-150 Pickup 4.6 V8 GAS

    • Remove battery ground cable.
    • On models equipped with air suspension, turn air suspension switch to off position.
    • On all models, raise and support vehicle.
    • Remove starter solenoid terminal cover.
    • Disconnect starter motor electrical connections.
    • Remove starter motor ground cable and nut.
    • R...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Ford F-150 Pickup cars and light trucks sold in the U.S. as equipped to the current model year.

    Cabin Air Filter Service -> Ford Motor Co. -> 1997-2007 Expedition, F-150, Navigator, 2002 Blackwood & 2006-07 Mark LT
    Vehicle: 1997 Ford F-150 Pickup Super CAB 4.6 V8 GAS

    On these models, the cabin air filter is an option.

    Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

    • From under passenger side of the instrument panel behind the glove compartment, remove the cabin air filter cover to the bottom of the heater plenu...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford F-150 Pickup cars and light trucks sold in the U.S. from 1990+.

    Ford Motor Co. Trucks -> Low Coolant Lamp ->
    Vehicle: 1999 Ford F-150 Pickup Lightning 5.4 V8 GAS

    This lamp should light when engine coolant level in the radiator drops below a predetermined le...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford F-150 Pickup cars and light trucks from 1990+

    Radiator, Replace
    Vehicle: 2000 Ford F-150 Pickup 5.4 V8 BI-FUEL

    • Drain cooling system.
    • Remove front air deflector if necessary.
    • Using a suitable fan clutch holding tool and fan clutch wrench tool remove fan blade and lefthand thread clutch.
    • Disconnect and plug transmission fluid cooler ...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford F-150 Pickup cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 2003 Ford F-150 Pickup 4.6 V8 GAS

    • Rotate drive belt tensioner counterclockwise, using a 1/2 square hole in drive belt tensioner pull...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Ford F-150 Pickup AUTOMOBILES

    Component location diagrams for most Ford F-150 Pickup cars and light trucks sold in the U.S. from 1990+.

    Engine Components & Connectors Diagram for 1997 Ford F-150 Pickup  4.6 V8 GASEngine Components & Connectors Diagram for 1997 Ford F-150 Pickup 4.6 V8 GAS

    Components on diagram:
  • Right Front Wheel 4WABS Sensor
  • Starter Motor Relay
  • Left Headlamp
  • Left Fog Lamp
  • Mass Air Flow Sensor
  • Right Front Door Diagram for 2004 Ford F-150 Pickup Lightning 5.4 V8 GASRight Front Door Diagram for 2004 Ford F-150 Pickup Lightning 5.4 V8 GAS

    Components on diagram:
  • Door Lock Actuator
  • Power Window Motor
  • Door Ajar Switch
  • Door Lock Switch
  • Exterior Rear View Mirror Switch
  • CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Ford F-150 Pickup AUTOMOBILES

    OEM drawn wiring diagrams for most Ford F-150 Pickup cars and light trucks sold in the U.S.

    1988 Ford F-150 Pickup  4.9 L6 GAS Wiring Diagram1988 Ford F-150 Pickup 4.9 L6 GAS Wiring Diagram

    Components on diagram:
  • Carbon Canister
  • 1996 Ford F-150 Pickup Super CAB 5.0 V8 GAS Wiring Diagram1996 Ford F-150 Pickup Super CAB 5.0 V8 GAS Wiring Diagram

    Components on diagram:
  • Water In Fuel Sensor
  • Ignition Switch
  • Powertrain Control Module
  • Fuel Water Switch
  • Diesel Warning Lamps Display
  • CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Ford F-150 Pickup AUTOMOBILES

    OEM TSB listings for most Ford F-150 Pickup cars and light trucks sold in the U.S. from 1985+.

    Document: A/C & HEAT - I/P REGISTER VANE REPLACEMENT/TOOL
    Vehicle: 1992 Ford F-150 Pickup 4.9 L6 GAS

    Auto Systems:
  • Heating, A/C, Ventilation, Defogger
  • Document: SORT AND RETURN INFORMATION - FAN ASSEMBLY
    Vehicle: 1985 Ford F-150 Pickup 4.9 L6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Ford F-150 Pickup AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford F-150 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford F-150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford F-150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford F-150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup SPECIFICATIONS DATA!

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    Source: Auto Body Parts Store

    $11.10

    Click here to view more details about 1996 Ford F-250 Tailgate Latch1996 Ford F-250 Tailgate Latch, A high quality, direct fit OE replacement tailgate latch; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $13.20

    Click here to view more details2013 Ford Superduty Pickup Standard Tail Light Bezel, STANDARD TAIL LIGHT BEZEL, 2 PIECE SET , , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $56.45

    Click here to view more details about 2002 Ford F-150 Pickup V8, 5.4 L, 330 CID Rebuilt Engine2002 Ford F-150 Pickup V8, 5.4 L, 330 CID Rebuilt Engine, Warranty: 7-Year/70,000 Mile, .

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    Click here to view more details1986 Ford F-150 Pickup Used Radio, AM-FM, Very Good.

    Source: Used Auto Parts Store

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    Click here to view more details1987 Ford F-150 Pickup Used AM-FM-Cassette, AM-FM-cass, w/fade cont, Without premium sound, Good.

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