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Ford F-150 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford F-150 Pickup car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford F-150 Pickup automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Ford F-150 Pickup vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford F-150 Pickup cars and light trucks from 1990+

    Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Accumulator/Drier, Replace -> 1996 -> 1997 -> 1997 Expedition & F-Series -> Aerostar, Bronco, Explorer, Mountaineer, Ranger & 1996 F-Series -> Econoline -> Villager -> Windstar
    Vehicle: 1996 Ford F-150 Pickup Super CAB 5.8 V8 GAS

    The accumulator/drier must be replaced any time the system has been left open for more than 24 hours with the system completely discharged, there is evidence of moisture in the system, the system is badly contaminated, there is more than five ounces of compressor oil in it, or the accumulator/drier is restricted, plugged or perforated. Replacement of a refrigerant line or a major component (condenser, evaporator or seized compressor) requires replacement of the accumulator/drier. The receiver/drier does not necessarily need to be replaced every time there is a los...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford F-150 Pickup cars and light trucks from 1990+.

    HYDRAULIC BRAKE SYSTEMS, FORD -> MASTER CYLINDER REPLACE -> AEROSTAR -> BRONCO II, RANGER & EXPLORER -> BRONCO, ECONOLINE & F SERIES -> Less Power Brakes -> With Power Brakes
    Vehicle: 1991 Ford F-150 Pickup Super CAB 4.9 L6 GAS

    AEROSTAR

    • Disconnect brake warning lamp electrical connector from master cylinder.
    • Disconnect hydraulic lines from master cylinder, then remove master cylinder to brake booster retaining nuts and the master cylinder.
    • Before installing cylinder, check distance from outer end of master cylinder pushrod to front face of booster assembly using suitable gauge block, Fig. . Pushrod length should be .980-.995 inch. Turn pushrod adjusting screw inward or outward until specified length is achieved.
    • Reinstall master cylinder and retaining nuts, reconnect hydraulic lines and brake warni...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Ford F-150 Pickup cars and light trucks sold in the U.S. for 1980+.

    Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1980-92 Bronco, F-Super Duty & F150-350 w/Gasoline Engines -> Normal Service -> Severe Service
    Vehicle: 1990 Ford F-150 Pickup Super CAB 5.0 V8 GAS

    Norm...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford F-150 Pickup cars and light trucks from 1990+.

    DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Double Cardan -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
    Vehicle: 1996 Ford F-150 Pickup Super CAB 5.0 V8 GAS

    Single Cardan, Slip Yoke

    Disassemble

    Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.

    • Index-mark the shaft components.
    • Remove and discard all four snap rings.
    • Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
    • If necessary, use a pair of pliers to remove a bearing cup t...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Ford F-150 Pickup cars and light trucks from 1990+.

    Alternator, Replace
    Vehicle: 2002 Ford F-150 Pickup 4.6 V8 GAS

    • Disconnect battery ground cable.
    • Remove air cleaner inlet and outlet tubes.
    • Rotate accessory drive belt tensioner clockwise, then position drive belt aside.
    • Release alternator harness locator from alternator bracket.
    • Remove alternator harness bracket mounting bolts, then bracket.
    • Loosen alternat...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Ford F-150 Pickup cars and light trucks sold in the U.S. as equipped to the current model year.

    Cabin Air Filter Service -> Ford Motor Co. -> 1997-2007 Expedition, F-150, Navigator, 2002 Blackwood & 2006-07 Mark LT
    Vehicle: 2004 Ford F-150 Pickup 4.6 V8 GAS

    On these models, the cabin air filter is an option.

    Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

    • From under passenger side of the instrument panel behind the glove compartment, remove the cabin air filter cover to the bottom of the heater plenu...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford F-150 Pickup cars and light trucks sold in the U.S. from 1990+.

    Ford Motor Co. Trucks -> Air Bag Warning Lamp ->
    Vehicle: 2003 Ford F-150 Pickup 5.4 V8 GAS

    This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the Air Bag warning ...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford F-150 Pickup cars and light trucks from 1990+

    Radiator, Replace
    Vehicle: 1999 Ford F-150 Pickup 5.4 V8 GAS

    • Drain cooling system.
    • Remove front air deflector if necessary.
    • Using a suitable fan clutch holding tool and fan clutch wrench tool remove fan blade and lefthand thread clutch.
    • Disconnect and plug transmission fluid cooler ...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford F-150 Pickup cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 2000 Ford F-150 Pickup 5.4 V8 GAS

    • Rotate drive belt tensioner counterclockwise, using a 1/2 square hole in drive belt tensioner pull...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Ford F-150 Pickup AUTOMOBILES

    Component location diagrams for most Ford F-150 Pickup cars and light trucks sold in the U.S. from 1990+.

    Fuel Injector Components Diagram for 2003 Ford F-150 Pickup  4.6 V8 GASFuel Injector Components Diagram for 2003 Ford F-150 Pickup 4.6 V8 GAS

    Components on diagram:
  • Compuvalve Hose
  • Propane Fuel Injection Supply Manifold
  • Propane Fuel Injector
  • Gas Vaporizer
  • In Footwell Diagram for 2003 Ford F-150 Pickup  5.4 V8 GASIn Footwell Diagram for 2003 Ford F-150 Pickup 5.4 V8 GAS

    Components on diagram:
  • Connector C-210
  • Connector C-211
  • Connector C-212
  • Connector C-219
  • Connector C-316
  • CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Ford F-150 Pickup AUTOMOBILES

    OEM drawn wiring diagrams for most Ford F-150 Pickup cars and light trucks sold in the U.S.

    2001 Ford F-150 Pickup  4.2 V6 GAS Wiring Diagram2001 Ford F-150 Pickup 4.2 V6 GAS Wiring Diagram

    Components on diagram:
  • PCM Power Relay
  • Powertrain Control Module (PCM)
  • 4X4 Low And High Indicator Switch
  • 2002 Ford F-150 Pickup  4.6 V8 GAS Wiring Diagram2002 Ford F-150 Pickup 4.6 V8 GAS Wiring Diagram

    Components on diagram:
  • Fuel Pump
  • Brake Fluid Level Switch
  • Instrument Cluster
  • Generator
  • Oil Pressure Switch
  • CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Ford F-150 Pickup AUTOMOBILES

    OEM TSB listings for most Ford F-150 Pickup cars and light trucks sold in the U.S. from 1985+.

    Document: SENSOR (EGR VALVE POSITION) - DIAG CHANGED - S/M REV
    Vehicle: 1987 Ford F-150 Pickup Super CAB 5.8 V8 GAS

    Auto Systems:
  • Electronic Devices, Computers, PROMS, Sensors
  • Document: SAFETY BELT RETRACTION SPEED
    Vehicle: 2002 Ford F-150 Pickup 5.4 V8 BI-FUEL

    Auto Systems:
  • Seats, Belts, Interior Trim, Carpets, Air Bags
  • CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Ford F-150 Pickup AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford F-150 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford F-150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford F-150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford F-150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup SPECIFICATIONS DATA!

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