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Ford F-150 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford F-150 Pickup car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford F-150 Pickup automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Ford F-150 Pickup vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford F-150 Pickup cars and light trucks from 1990+

    Component Replacement & Adjustment -> Light Duty Trucks & Vans -> FIXED ORIFICE TUBE (EXPANSION VALVE), REPLACE
    Vehicle: 1993 Ford F-150 Pickup 5.0 V8 GAS

    • Discharge refrigerant from system.
    • Disconnect and cap liquid line from evaporator core inlet tube, Fig. .
    • Pour a small amount of refrigerant oil into inlet tube to lubricate orifice tube O-rings and inlet tube.
    • Using tool T83L-19990-A or equivalent, engage with the two tangs on the orifice tube, Fig. . Do no...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford F-150 Pickup cars and light trucks from 1990+.

    Drum Brakes -> Expedition, Explorer, E-Series, F-Series, Mountaineer, Navigator & Ranger -> Tightening Specifications
    Vehicle: 2004 Ford F-150 Pickup Lightning 5.4 V8 GAS

    [[table data]]

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Ford F-150 Pickup cars and light trucks sold in the U.S. for 1980+.

    Ford Motor Co. Light Trucks, SUVs & Vans -> Component Locations -> 1985-96 Bronco & F150-350 & 1997 F250HD & F350 w/Fuel Injected Engines -> 2WD -> 4WD
    Vehicle: 1996 Ford F-150 Pickup 4.9 L6 BI-FUEL

    2WD

    Refe...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford F-150 Pickup cars and light trucks from 1990+.

    CV AXLE SHAFT, Replace -> Front
    Vehicle: 2002 Ford F-150 Pickup 4.6 V8 GAS

    Front

    Warning: The electrical power to the air suspension system must be shut off prior to hoisting, jacking or towing an air suspension vehicle. This can be accomplished by turning off the air suspension switch located in the righthand kick panel area. Failure to do so can result in unexpected inflation or deflation of the air springs, which can result in shifting of the vehicle during these operations.

    • With vehicle in NEUTRAL, position on a hoist.
    • Remove the front wheel and tire assembly.
    • Remove dust cap and nut from axle halfsha...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Ford F-150 Pickup cars and light trucks from 1990+.

    Alternator, Replace
    Vehicle: 1997 Ford F-150 Pickup 4.2 V6 GAS

    • Disconnect battery ground cable.
    • Remove alternator drive belt.
    • Disconnect alternator electrical connectors.
    • Remove alternator mounting bolts.
    • Remove alt...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Ford F-150 Pickup cars and light trucks sold in the U.S. as equipped to the current model year.

    Cabin Air Filter Service -> Ford Motor Co. -> 1997-2007 Expedition, F-150, Navigator, 2002 Blackwood & 2006-07 Mark LT
    Vehicle: 2002 Ford F-150 Pickup 5.4 V8 GAS

    On these models, the cabin air filter is an option.

    Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

    • From under passenger side of the instrument panel behind the glove compartment, remove the cabin air filter cover to the bottom of the heater plenu...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford F-150 Pickup cars and light trucks sold in the U.S. from 1990+.

    Ford Motor Co. Trucks -> Fuel Reset ->
    Vehicle: 2001 Ford F-150 Pickup 4.6 V8 GAS

    The FUEL RESET indicator is grounded through the inertia switch whenever vehicle is in a high force situation. The Inertia F...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford F-150 Pickup cars and light trucks from 1990+

    Coolant Hose, Replace -> Lower -> Upper
    Vehicle: 2000 Ford F-150 Pickup 5.4 V8 CNG

    Lower

    • Drain cooling system into a suitable container.
    • Reposition hose clamp from radiator.
    • Remove radiator outlet hose from radiator.
    • Reposition hose clamp from water pump.
    • Remove radiator outlet hose from water pump and from vehicle.
    • Reverse procedure to in...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford F-150 Pickup cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace -> Automatic Tension -> Manual Tension
    Vehicle: 1992 Ford F-150 Pickup 5.8 V8 GAS

    Automatic Tension

    • Install suitable 5/16 inch closed end wrench on tensioner pulley bolt, then lift tensioner arm away from belt. Do not use socket and ratchet.
    • Remove belt, slowly release tensioner. Do not allow tensioner to snap back, as damage may result.
    • Reverse procedure to install.

    Manual Tension

    • Loosen accessory adjustment bolt and pivot bolt.
    • Remove belt.
    • Reverse procedure to install, adjust belt tension as follows:
      • Lo...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Ford F-150 Pickup AUTOMOBILES

    Component location diagrams for most Ford F-150 Pickup cars and light trucks sold in the U.S. from 1990+.

    Body Components & Connectors Diagram for 1997 Ford F-150 Pickup Super CAB 4.6 V8 GASBody Components & Connectors Diagram for 1997 Ford F-150 Pickup Super CAB 4.6 V8 GAS

    Components on diagram:
  • Fuel Pump
  • Power Mirror Switch
  • LH Rear Speaker
  • RH Rear Speaker
  • LH Door Speaker
  • Engine Compartment Components Diagram for 2003 Ford F-150 Pickup  5.4 V8 CNGEngine Compartment Components Diagram for 2003 Ford F-150 Pickup 5.4 V8 CNG

    Components on diagram:
  • Brake Fluid Level Switch
  • Windshield Wiper Motor
  • Battery Junction Box
  • Connector C-124
  • Connector C-125
  • CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Ford F-150 Pickup AUTOMOBILES

    OEM drawn wiring diagrams for most Ford F-150 Pickup cars and light trucks sold in the U.S.

    1997 Ford F-150 Pickup  4.2 V6 GAS Wiring Diagram1997 Ford F-150 Pickup 4.2 V6 GAS Wiring Diagram

    Components on diagram:
  • Rear Air Suspension (RAS) Module
  • Right Rear Air Spring Solenoid
  • Rear Air Compressor Motor And Vent Solenoid
  • Rear Air Suspension Compressor Relay
  • Left Rear Air Spring Solenoid
  • 1990 Ford F-150 Pickup  4.9 L6 GAS Wiring Diagram1990 Ford F-150 Pickup 4.9 L6 GAS Wiring Diagram

    Components on diagram:
  • Radio
  • Left Front Speaker
  • Right Rear Speaker
  • Main Light Switch
  • Left Rear Speaker
  • CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Ford F-150 Pickup AUTOMOBILES

    OEM TSB listings for most Ford F-150 Pickup cars and light trucks sold in the U.S. from 1985+.

    Document: FILTER REFRIGERANT AFTER COMPRESSOR REPL - TIPS REV
    Vehicle: 1989 Ford F-150 Pickup 4.9 L6 GAS

    Auto Systems:
  • Heating, A/C, Ventilation, Defogger
  • Document: A/C USE OF CORRECT FLUORESCENT DYE - SERVICE TIP
    Vehicle: 1989 Ford F-150 Pickup Super CAB 5.8 V8 GAS

    Auto Systems:
  • Chemicals, Antifreeze, Additives
  • Heating, A/C, Ventilation, Defogger
  • CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Ford F-150 Pickup AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford F-150 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford F-150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford F-150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford F-150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 1997 Ford F-350 Grille Assembly1997 Ford F-350 Grille Assembly, With emblem provision, chrome frame, and black grille insert; A high quality, OE replacement complete grille and shell assembly; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $39.69

    Click here to view more details2002 Ford F-150 Bumper Trim, Front, Made from tough impact-resistant plastic for maximum durability and tensile strength; Built to exact OE quality, fit, and finish; With 1-year limited Martins warranty..

    Source: Auto Body Parts Store

    $25.87

    Click here to view more details about 1996 Ford Pickup Fullsize 15" x 7.5" Alloy Wheel1996 Ford Pickup Fullsize 15" x 7.5" Alloy Wheel, Alloy Wheel; 15 X 7.5; 10 Hole; 5 Lug; 5.5 Inch BP; Polished, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $153.45

    Click here to view more details about 1991 Ford F-150 Pickup Super Cab V8, 5 L, 302 CID Rebuilt Engine1991 Ford F-150 Pickup Super Cab V8, 5 L, 302 CID Rebuilt Engine, FI, Trucks & Vans, Non Roller cam, with Knock Sensor., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,379.00

    Click here to view more details1980 Ford F-150 Pickup Used Headlamp Door/Cover, Driver Side, Chrome, ARGENT TRIM\ NEW TKO, Very Good.

    Source: Used Auto Parts Store

    $69.00

    Click here to view more details1980 Ford F-150 Pickup Used Air Injection Pump, 6-300 (4.9L), ID E1TE-D2A, Very Good.

    Source: Used Auto Parts Store

    $115.00
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