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Ford F-150 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford F-150 Pickup car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford F-150 Pickup automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Ford F-150 Pickup vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford F-150 Pickup cars and light trucks from 1990+

    Component Replacement & Adjustment -> F-150 -> Control Panel, Replace -> 2003 -> 2004 -> Auxiliary -> Front -> Rear
    Vehicle: 2003 Ford F-150 Pickup Lightning 5.4 V8 GAS

    2003

    Front
    • Turn vents inward, then remove center instrument panel finish panel by grasping and pulling outward.
    • On models equipped with 4WD, disconnect 4WD control switch.
    • On all models, remove mounting screws and disconnect module electrical connectors.
    • Remove mounting nuts and disconnect module vacuum harness connector.
    • Remove climate control panel.
    • Reverse procedure to install.
    Auxiliary
    Front
    • Remove mounting screw, disconnect clips and slide overhead console forward.
    • Disconnect electr...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford F-150 Pickup cars and light trucks from 1990+.

    ANTI-LOCK BRAKE SYSTEM, FORD -> SYSTEM SELF-TEST FEATURE
    Vehicle: 1991 Ford F-150 Pickup Super CAB 4.9 L6 GAS

    Two warning lamps are located on the instrument panel to alert the driver to a system malfunction. The red brake warning lamp is used to indicate conventional brake system malfunctions such as low fluid level, parking brake applied and low vacuum conditions (diesel engines only). The yellow anti-lock system warning lamp is used to indicate proper warning lamp circuit operation (2 second illumination with ignition On or engine cranking). If yellow lamp comes on while vehicle is being driven, it is alerting the driver of an anti-lock system malfunction and yellow lamp can...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Ford F-150 Pickup cars and light trucks sold in the U.S. for 1980+.

    Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1993-96 Bronco, F-Super Duty & F150-350 w/Gasoline Engines -> Normal Service -> Severe Service
    Vehicle: 1995 Ford F-150 Pickup Super CAB 5.0 V8 GAS

    Normal Serv...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford F-150 Pickup cars and light trucks from 1990+.

    DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Double Cardan -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
    Vehicle: 1992 Ford F-150 Pickup Super CAB 5.0 V8 GAS

    Single Cardan, Slip Yoke

    Disassemble

    Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.

    • Index-mark the shaft components.
    • Remove and discard all four snap rings.
    • Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
    • If necessary, use a pair of pliers to remove a bearing cup t...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Ford F-150 Pickup cars and light trucks from 1990+.

    Starter, Replace
    Vehicle: 1997 Ford F-150 Pickup 4.6 V8 GAS

    • Remove battery ground cable.
    • On models equipped with air suspension, turn air suspension switch to off position.
    • On all models, raise and support vehicle.
    • Remove starter solenoid terminal cover.
    • Disconnect starter motor electrical connections.
    • Remove starter motor ground cable and nut.
    • R...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Ford F-150 Pickup cars and light trucks sold in the U.S. as equipped to the current model year.

    Cabin Air Filter Service -> Ford Motor Co. -> 1997-2007 Expedition, F-150, Navigator, 2002 Blackwood & 2006-07 Mark LT
    Vehicle: 2002 Ford F-150 Pickup Lightning 5.4 V8 GAS

    On these models, the cabin air filter is an option.

    Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

    • From under passenger side of the instrument panel behind the glove compartment, remove the cabin air filter cover to the bottom of the heater plenu...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford F-150 Pickup cars and light trucks sold in the U.S. from 1990+.

    Ford Motor Co. Trucks -> Anti-Lock Or Rear Anti-Lock Brake System Warning ->
    Vehicle: 1991 Ford F-150 Pickup Super CAB 5.0 V8 GAS

    Red and yellow indicator lamps are used to warn of system faults. The red lamp warns of such faults as low brake fluid level, parking brake On, system pressure differential and other system faults. The red indicator lamp will light for approximately two seconds during engine starting and should go off, unless parking brake is applied or a problem in the brake system exist. The red indicator lamp should reset after repairs to system have ...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford F-150 Pickup cars and light trucks from 1990+

    Coolant Hose, Replace -> Lower -> Upper
    Vehicle: 1993 Ford F-150 Pickup 5.8 V8 GAS

    Lower

    • Drain cooling system into a suitable container.
    • Reposition hose clamp from radiator.
    • Remove radiator outlet hose from radiator.
    • Reposition hose clamp from water pump connection.
    • Remove radiator outlet hose from water pump connection and from vehicle.
    • Reverse procedure...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford F-150 Pickup cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 1998 Ford F-150 Pickup 5.4 V8 CNG

    • Rotate drive belt tensioner counterclockwise, using a 1/2 square hole in drive belt tensioner pull...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Ford F-150 Pickup AUTOMOBILES

    Component location diagrams for most Ford F-150 Pickup cars and light trucks sold in the U.S. from 1990+.

    Body Components Diagram for 1991 Ford F-150 Pickup Super CAB 5.8 V8 GASBody Components Diagram for 1991 Ford F-150 Pickup Super CAB 5.8 V8 GAS

    Components on diagram:
  • Inertia Switch
  • Anti-Lock Brake Test Connector
  • Connector C-200
  • Connector C-201
  • Connector C-202
  • Transmission Diagram for 2004 Ford F-150 Pickup Heritage 5.4 V8 BI-FUELTransmission Diagram for 2004 Ford F-150 Pickup Heritage 5.4 V8 BI-FUEL

    Components on diagram:
  • Turbine Shaft Speed Sensor
  • Output Shaft Speed Sensor
  • Heated Oxygen Sensor
  • Transmission
  • 4x4 Low Indicator Switch
  • CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Ford F-150 Pickup AUTOMOBILES

    OEM drawn wiring diagrams for most Ford F-150 Pickup cars and light trucks sold in the U.S.

    1992 Ford F-150 Pickup  4.9 L6 GAS Wiring Diagram1992 Ford F-150 Pickup 4.9 L6 GAS Wiring Diagram

    Components on diagram:
  • A/C-Heater Control Assembly
  • A/C Clutch Field Coil
  • Blower Motor Switch
  • Blower Motor Resistor
  • A/C Clutch Cycling Pressure Switch
  • 2002 Ford F-150 Pickup  5.4 V8 BI-FUEL Wiring Diagram2002 Ford F-150 Pickup 5.4 V8 BI-FUEL Wiring Diagram

    Components on diagram:
  • Radio
  • CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Ford F-150 Pickup AUTOMOBILES

    OEM TSB listings for most Ford F-150 Pickup cars and light trucks sold in the U.S. from 1985+.

    Document: INADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK
    Vehicle: 2002 Ford F-150 Pickup Lightning 5.4 V8 GAS

    Auto Systems:
  • Brakes, Power Brakes, Traction Control
  • Document: TOOLS (ROTUNDA) - SPECIAL TOOL LIST BY SECTION & KIT
    Vehicle: 1985 Ford F-150 Pickup Super CAB 5.0 V8 GAS

    Auto Systems:
  • Tools, Equipment
  • CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Ford F-150 Pickup AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford F-150 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford F-150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford F-150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford F-150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup SPECIFICATIONS DATA!

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