Ford F-150 Pickup REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Ford F-150 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford F-150 Pickup car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford F-150 Pickup automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Ford F-150 Pickup vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford F-150 Pickup cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> WATER PUMP, REPLACE -> 2.0L/4-122 & 2.3L/4-140 Engines -> 2.9L/V6-179 & 3.0L/V6-182 Engines -> 3.0L/V6-182 Engine -> 4.0L/V6-244 Engine -> 4.9L/6-300 Engine -> 5.0L/V8-302 & 5.8L/V8-351 Engines -> 7.3L/V8-445 Diesel Engine -> 7.5L/V8-460 Engine -> AEROSTAR -> BRONCO & F SERIES -> ECONOLINE -> EXPLORER & RANGER -> VILLAGER
Vehicle: 1992 Ford F-150 Pickup Super CAB 5.0 V8 GAS

All water pumps have a sealed bearing integral with the water pump shaft. The bearing requires no lubrication. A bleed hole in the pump housing allows water that may leak past the seal to be thrown out by the slinger. This is not a lubrication hole. If the pump is damaged and requires repair, it must be replaced as an assembly.

BRONCO & F SERIES

4.9L/6-300 Engine
  • Disconnect battery ground cable.
  • Drain cooling system, then remove drive belt.
  • On models equipped with A/C, remove A/C compressor drive belt.
  • On all models, remove fan an...

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BRAKE SERVICE PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford F-150 Pickup cars and light trucks from 1990+.

Anti-Lock Brakes -> F-150 & Mark LT (4WABS) -> Description
Vehicle: 2002 Ford F-150 Pickup 4.2 V6 GAS

The anti-lock brake system (ABS) module, with or without stability assist, simultaneously manages the anti-lock braking, traction control and engine control systems to maintain vehicle control during deceleration and acceleration. The ABS accomplishes this by communicating with the other modules over the high speed controller area network (HS-CAN) bus.

When the ignition switch is in the RUN position, the module carries out a preliminary electrical check and, at approximately 20 km/h (12 mph), the hydraulic pump motor is turned on for approximately one half-second. Any malfunction of...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Ford F-150 Pickup cars and light trucks sold in the U.S. for 1980+.

Ford Motor Co. Light Trucks, SUVs & Vans -> Component Locations -> Blackwood, 1997-03 F150, 1997-06 F250LD, Expedition & Navigator
Vehicle: 1999 Ford F-150 Pickup 4.2 V6 GAS

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford F-150 Pickup cars and light trucks from 1990+.

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Double Cardan -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 1999 Ford F-150 Pickup Lightning 5.4 V8 GAS

Single Cardan, Slip Yoke

Disassemble

Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.

  • Index-mark the shaft components.
  • Remove and discard all four snap rings.
  • Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
  • If necessary, use a pair of pliers to remove a bearing cup t...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Ford F-150 Pickup cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 1993 Ford F-150 Pickup Super CAB 4.9 L6 GAS

  • Disconnect battery ground cable.
  • Remove air cleaner assembly, if required.
  • Disconnect wire harness connectors from voltage regulator.
  • Remove accessory drive belt.
  • Remove alternator mounting bolts, th...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Ford F-150 Pickup cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> Ford Motor Co. -> 1997-2007 Expedition, F-150, Navigator, 2002 Blackwood & 2006-07 Mark LT
Vehicle: 2000 Ford F-150 Pickup 5.4 V8 GAS

On these models, the cabin air filter is an option.

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • From under passenger side of the instrument panel behind the glove compartment, remove the cabin air filter cover to the bottom of the heater plenu...

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MAINTENANCE LAMP RESET PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford F-150 Pickup cars and light trucks sold in the U.S. from 1990+.

Ford Motor Co. Trucks -> Low Coolant Lamp ->
Vehicle: 1997 Ford F-150 Pickup Super CAB 4.2 V6 GAS

This lamp should light when engine coolant level in the radiator drops below a predetermined le...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford F-150 Pickup cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2004 Ford F-150 Pickup Heritage 4.2 V6 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water pump inlet.
  • Remove radiator outlet hose from water pump inlet and from vehicle.
  • Reverse procedure...

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SERPENTINE BELT SERVICE PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford F-150 Pickup cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace -> Automatic Tension -> Manual Tension
Vehicle: 1992 Ford F-150 Pickup Super CAB 5.8 V8 GAS

Automatic Tension

  • Install suitable 5/16 inch closed end wrench on tensioner pulley bolt, then lift tensioner arm away from belt. Do not use socket and ratchet.
  • Remove belt, slowly release tensioner. Do not allow tensioner to snap back, as damage may result.
  • Reverse procedure to install.

Manual Tension

  • Loosen accessory adjustment bolt and pivot bolt.
  • Remove belt.
  • Reverse procedure to install, adjust belt tension as follows:
    • Lo...

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COMPONENT LOCATION DIAGRAMS FOR Ford F-150 Pickup AUTOMOBILES

Component location diagrams for most Ford F-150 Pickup cars and light trucks sold in the U.S. from 1990+.

Engine Components & Connectors Diagram for 1997 Ford F-150 Pickup Super CAB 4.6 V8 GASEngine Components & Connectors Diagram for 1997 Ford F-150 Pickup Super CAB 4.6 V8 GAS

Components on diagram:
  • Right Front Wheel 4WABS Sensor
  • Starter Motor Relay
  • Left Headlamp
  • Left Fog Lamp
  • Mass Air Flow Sensor
  • Body Components Diagram for 1991 Ford F-150 Pickup Super CAB 5.8 V8 GASBody Components Diagram for 1991 Ford F-150 Pickup Super CAB 5.8 V8 GAS

    Components on diagram:
  • Inertia Switch
  • Anti-Lock Brake Test Connector
  • Connector C-200
  • Connector C-201
  • Connector C-202
  • CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Ford F-150 Pickup AUTOMOBILES

    OEM drawn wiring diagrams for most Ford F-150 Pickup cars and light trucks sold in the U.S.

    1993 Ford F-150 Pickup  5.8 V8 GAS Wiring Diagram1993 Ford F-150 Pickup 5.8 V8 GAS Wiring Diagram

    Components on diagram:
  • Backup Lamp Switch
  • Park/Neutral Position Switch
  • 1997 Ford F-150 Pickup  4.6 V8 GAS Wiring Diagram1997 Ford F-150 Pickup 4.6 V8 GAS Wiring Diagram

    Components on diagram:
  • Data Link Connector
  • Air Bag Diagnostic Monitor
  • Right Primary Crash Sensor
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    TECHNICAL SERVICE BULLETINS FOR Ford F-150 Pickup AUTOMOBILES

    OEM TSB listings for most Ford F-150 Pickup cars and light trucks sold in the U.S. from 1985+.

    Document: ENGINE OIL LEVEL INDICATOR MARKINGS - REPORTS OF LOW OIL LEVELS
    Vehicle: 2003 Ford F-150 Pickup 5.4 V8 BI-FUEL

    Auto Systems:
  • Gasoline Engines
  • Document: A/C - REFRIGERANT LOSS THROUGH HIGH PRESSURE VALVE
    Vehicle: 1987 Ford F-150 Pickup Super CAB 5.8 V8 GAS

    Symptoms:
  • Insufficient Performance
  • Auto Systems:
  • Gasoline Engines
  • Heating, A/C, Ventilation, Defogger
  • CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Ford F-150 Pickup AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford F-150 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford F-150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford F-150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford F-150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup SPECIFICATIONS DATA!

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