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Ford F-150 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford F-150 Pickup car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford F-150 Pickup automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Ford F-150 Pickup vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford F-150 Pickup cars and light trucks from 1990+

    Component Replacement & Adjustment -> Light Duty Trucks & Vans -> CONDENSER, REPLACE -> AEROSTAR, EXPLORER & RANGER -> BRONCO & F SERIES -> ECONOLINE -> VILLAGER
    Vehicle: 1993 Ford F-150 Pickup Super CAB 5.8 V8 GAS

    ECONOLINE

    • Discharge refrigerant from system.
    • Disconnect and cap compressor discharge line and liquid line from condenser using the spring lock coupling tool, Fig. .
    • Remove two screws attaching hood latch to radiator support and position latch aside.
    • Remove nine screws attaching top edge of radiator grille to radiator support.
    • Remove screw attaching center area of grille to grille center support.
    • Remove grille center support to radiator support attaching screw.
    • Working under vehicle, reposition splash shields and remove two conde...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford F-150 Pickup cars and light trucks from 1990+.

    Disc Brakes -> Rotor Replacement -> Aerostar -> Dana -> E-Series -> Escape -> Expedition, Navigator, F-150 & F-250LD -> Explorer, Mountaineer & Ranger -> F-Super Duty Series -> Ford -> Front -> Installation -> Rear -> Removal -> Windstar & Villager
    Vehicle: 1997 Ford F-150 Pickup Super CAB 5.4 V8 GAS

    Aerostar

    Removal
    • Remove sufficient brake fluid from master cylinder reservoir.
    • Raise and support vehicle, then remove tire and wheel assembly.
    • Remove disc brake caliper as outlined in "Caliper Service".
    • On models equipped with 2WD, remove hub grease cap, cotter pin, nut retainer, hub spindle nut and front outer wheel bearing washer, then remove outer wheel bearing.
    • On all models, remove front disc brake hub and rotor.
    • On models equipped with 4WD, remove hub as outlined under "Halfshaft, Replace," in "All Wheel Drive System."
    Installation
    • On models equipped with 2WD, install front disc brake ...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Ford F-150 Pickup cars and light trucks sold in the U.S. for 1980+.

    Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1980-92 Bronco, F-Super Duty & F150-350 w/Gasoline Engines -> Normal Service -> Severe Service
    Vehicle: 1990 Ford F-150 Pickup Super CAB 5.0 V8 GAS

    Norm...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford F-150 Pickup cars and light trucks from 1990+.

    DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Three Piece Driveshaft -> Two Piece Driveshaft
    Vehicle: 1993 Ford F-150 Pickup 5.0 V8 GAS

    Front

    • Raise and support the vehicle.
    • Index-mark front driveshaft to front axle flange and at transfer case flange.
    • Remove and discard bolts and U-joint retainers.
    • Remove and discard four flange bolts.
    • Compress and separate front driveshaft from front axle, then separate driveshaft from transfer case. Wrap electrical tape around the bearing cups to prevent them from falling off the U-joint spider.
    • Reverse procedure to install, noting the following:
      • Torque flange bolts to 30 ft. lbs.
      • Torque U-joint retainer bolts to 16 ft. lbs.

    Rear

    One Piece Driveshaft
    • Raise and support vehicle.
    • To maint...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Ford F-150 Pickup cars and light trucks from 1990+.

    Starter, Replace
    Vehicle: 1997 Ford F-150 Pickup Super CAB 4.2 V6 GAS

    • Remove battery ground cable.
    • On models equipped with air suspension, turn air suspension switch to off position.
    • On all models, raise and support vehicle.
    • Remove starter solenoid terminal cover.
    • Disconnect starter motor electrical connections.
    • Remove starter motor ground cable and nut.
    • R...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Ford F-150 Pickup cars and light trucks sold in the U.S. as equipped to the current model year.

    Cabin Air Filter Service -> Ford Motor Co. -> 1997-2007 Expedition, F-150, Navigator, 2002 Blackwood & 2006-07 Mark LT
    Vehicle: 2004 Ford F-150 Pickup Heritage 4.6 V8 GAS

    On these models, the cabin air filter is an option.

    Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

    • From under passenger side of the instrument panel behind the glove compartment, remove the cabin air filter cover to the bottom of the heater plenu...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford F-150 Pickup cars and light trucks sold in the U.S. from 1990+.

    Ford Motor Co. Trucks -> Low Coolant Lamp ->
    Vehicle: 2000 Ford F-150 Pickup 4.2 V6 GAS

    This lamp should light when engine coolant level in the radiator drops below a predetermined le...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford F-150 Pickup cars and light trucks from 1990+

    Radiator, Replace
    Vehicle: 1991 Ford F-150 Pickup Super CAB 5.0 V8 GAS

    • Disconnect negative battery cable at battery.
    • Drain cooling system into a suitable container.
    • Remove overflow tube from coolant recovery bottle and detach it from radiator shroud.
    • Remove four shroud attaching bolts and position it over fan.
    • Remove lower radiator hose and position aside.
    • Remove upper radiator hose and p...

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    SERPENTINE BELT SERVICE PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford F-150 Pickup cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace -> Automatic Tension -> Manual Tension
    Vehicle: 1996 Ford F-150 Pickup 4.9 L6 GAS

    Automatic Tension

    • Install suitable 5/16 inch closed end wrench on tensioner pulley bolt, then lift tensioner arm away from belt. Do not use socket and ratchet.
    • Remove belt, slowly release tensioner. Do not allow tensioner to snap back, as damage may result.
    • Reverse procedure to install.

    Manual Tension

    • Loosen accessory adjustment bolt and pivot bolt.
    • Remove belt.
    • Reverse procedure to install, adjust belt tension as follows:
      • Lo...

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Ford F-150 Pickup AUTOMOBILES

    Component location diagrams for most Ford F-150 Pickup cars and light trucks sold in the U.S. from 1990+.

    4R100 Transmission(4x4) Diagram for 2004 Ford F-150 Pickup Heritage 4.2 V6 GAS4R100 Transmission(4x4) Diagram for 2004 Ford F-150 Pickup Heritage 4.2 V6 GAS

    Components on diagram:
  • Transfer Case Assembly
  • Output Shaft Speed Sensor
  • Heated Oxygen Sensor No. 22
  • Heated Oxygen Sensor No. 12
  • Transfer Case Speed Sensor
  • Right Front Door Diagram for 2004 Ford F-150 Pickup Lightning 5.4 V8 GASRight Front Door Diagram for 2004 Ford F-150 Pickup Lightning 5.4 V8 GAS

    Components on diagram:
  • Door Lock Actuator
  • Power Window Motor
  • Door Ajar Switch
  • Door Lock Switch
  • Exterior Rear View Mirror Switch
  • CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Ford F-150 Pickup AUTOMOBILES

    OEM drawn wiring diagrams for most Ford F-150 Pickup cars and light trucks sold in the U.S.

    1993 Ford F-150 Pickup  5.8 V8 GAS Wiring Diagram1993 Ford F-150 Pickup 5.8 V8 GAS Wiring Diagram

    Components on diagram:
  • Backup Lamp Switch
  • Park/Neutral Position Switch
  • 2004 Ford F-150 Pickup Heritage 5.4 V8 BI-FUEL Wiring Diagram2004 Ford F-150 Pickup Heritage 5.4 V8 BI-FUEL Wiring Diagram

    Components on diagram:
  • Multifunction Switch
  • CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Ford F-150 Pickup AUTOMOBILES

    OEM TSB listings for most Ford F-150 Pickup cars and light trucks sold in the U.S. from 1985+.

    Document: SHUDDER/VIBRATION ON MODERATE TO HARD ACCELERATION - REVISED
    Vehicle: 2004 Ford F-150 Pickup Lightning 5.4 V8 GAS

    Symptoms:
  • Vibration
  • Auto Systems:
  • Drive Axles, Shafts, U-Joints, CV-Joints
  • Document: TRANSMISSION FLUID USAGE CHARTS
    Vehicle: 1999 Ford F-150 Pickup Lightning 5.4 V8 GAS

    Auto Systems:
  • Chemicals, Antifreeze, Additives
  • Manual Trans, Clutches, Linkage, MTX
  • Automatic Trans, Coolers, Torque Converter
  • CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Ford F-150 Pickup AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford F-150 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford F-150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford F-150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford F-150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Ford F-150 Pickup SPECIFICATIONS DATA!

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