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Hyundai CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Hyundai REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Model
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Hyundai car and truck repair procedures including Hyundai engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Hyundai automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Hyundai AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Hyundai cars and light trucks from 1990+
Orifice Tube/Expansion Valve Locations -> Imported Cars & Light Trucks & Vans -> 1991-95
Vehicle: 1994 Hyundai Scoupe 1.5 L4 GAS
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BRAKE SERVICE PROCEDURES FOR Hyundai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Hyundai cars and light trucks from 1990+.
Power Brake Units -> Power Brake Unit Replacement
Vehicle: 1996 Hyundai Sonata GLS 3.0 V6 GAS
- Remove master cylinder as outlined under "Component Replacement" in "Hydraulic Brake System."
- Disconnect vacuum hose.
- From inside vehicle, separat...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Hyundai AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Hyundai cars and light trucks sold in the U.S. for 1980+.
Hyundai -> Fuel Filter Replacement -> All Models -> Fuel System Relief -> Removal & Installation
Vehicle: 1993 Hyundai Elantra GL 1.8 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur.
Fuel System Relief
- Disc...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Hyundai AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Hyundai cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Front
Vehicle: 2005 Hyundai Tucson LX 2.7 V6 GAS
Front
- Raise and support vehicle and support it with safety stands in proper locations.
- Remove wheel nuts and front wheels.
- Remove split pin and driveshaft castle nut and washer from front hub.
- Disconnect wheel speed sensor from knuckle.
- Disconnect tie rod end ball joint from steering knuckle using suitable tool.
- Disconnect ball joint from knuckle using suitable tool.
- Remove lower arm ball joint mounting bolts.
- Disconnect driveshaft from axle hub using plastic hammer.
- Push axle hub outward and separate driveshaft from axle hub.
- Insert suitable tool between transaxle case and drivesh...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Hyundai AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Hyundai cars and light trucks sold in the U.S. from mid 1990's+.
Component Replacement -> Installation -> Removal -> Tire Pressure Sensor -> TPMS Receiver
Vehicle: 2009 Hyundai Elantra GLS 2.0 L4 GAS
Tire Pressure Sensor
Removal
- Loosen the wheel lug nuts.
- Raise and support the vehicle with jack stands.
- Remove tire and wheel assembly from vehicle.
- Deflate air from tire assembly, then remove wheel weights.
- Break tire bead 180° from valve stem. When removing tire from rim caution should be taken not to hit valve stem with tire tools.
- Remove the valve nut, Fig. . Use caution when handling sensor.
- Discard valve nut.
Installation
- Use caution when handling sensor. Avoid getting any lubricant on sensor.
- Place valve in sensor and turn valve three times with square part of screw in slot. T...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Hyundai AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Hyundai cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2001 Hyundai Accent 1.6 L4 GAS
- Disconnect battery ground cable.
- Remove speed meter and shift cables.
- Disconnect starter motor electrical connectors.
- Remove starter motor attaching ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Hyundai AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Hyundai cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Hyundai -> 2005-09 Tucson & 2007-09 Santa Fe
Vehicle: 2008 Hyundai Santa FE SE 3.3 V6 GAS
On 2005-07 models, under normal operating conditions the cabin air filter should be replaced every 12 months or 10,000 miles. In dusty areas change the cabin air filter more often.
On 2008-09 models, under normal operating conditions the cabin air filter should be replaced every 12 months or 10,000 miles. In dusty areas change the cabin air filter more often.
- Open the glove compartment, then disengage the damper strap.
- Remove the stoppers at bot...
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MAINTENANCE LAMP RESET PROCEDURES FOR Hyundai AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Hyundai cars and light trucks sold in the U.S. from 1990+.
Hyundai -> Electronic Stability Program (ESP) Warning Lamp ->
Vehicle: 1996 Hyundai Sonata GL 2.0 L4 GAS
The ESP warning lamp is used to warn of a system fault. It will be lit when the ignition switch is placed in the on position, but should go out when the self-diagnostic system determines that the system is functioning properly. ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Hyundai AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Hyundai cars and light trucks from 1990+
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1992 Hyundai Scoupe LS 1.5 L4 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at connecting pipe.
- Remove hose from connecting pipe.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at...
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SERPENTINE BELT SERVICE PROCEDURES FOR Hyundai AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Hyundai cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1994 Hyundai Sonata 3.0 V6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR Hyundai AUTOMOBILES
Component location diagrams for most Hyundai cars and light trucks sold in the U.S. from 1990+.
Steering Column Components Diagram for 2008 Hyundai Azera Limited 3.8 V6 GAS Components on diagram: |
Engine Compartment Diagram for 2001 Hyundai Accent 1.5 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR Hyundai AUTOMOBILES
OEM drawn wiring diagrams for most Hyundai cars and light trucks sold in the U.S.
1997 Hyundai Accent GT 1.5 L4 GAS Wiring Diagram Components on diagram: |
2008 Hyundai Veracruz Limited 3.8 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Hyundai AUTOMOBILES
OEM TSB listings for most Hyundai cars and light trucks sold in the U.S. from 1985+.
Document: PDI - PROTECTIVE COVERS ON THE WINDSHIELD WIPER BLADES Vehicle: 2003 Hyundai Tiburon 2.0 L4 GAS Auto Systems: |
Document: 1986-2009 MY VIN DECODER Vehicle: 1983 Hyundai Pony GLS Glory 1.4 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Hyundai AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Hyundai cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Hyundai cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Hyundai cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Hyundai cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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