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Hyundai Excel CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Hyundai REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Year
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Hyundai Excel car and truck
repair procedures including Hyundai engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Hyundai Excel automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Hyundai Excel AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Hyundai Excel cars and light trucks from 1990+
Hyundai -> Component Replacement & Adjustment -> WATER PUMP, REPLACE -> 1.5L/4-89.6, 2.4L/4-143.4 & 3.0L/V6-181.4 ENGINES -> 1.6L/4-97.3 & 2.0L/4-121.9 ENGINES
Vehicle: 1994 Hyundai Excel GS 1.5 L4 GAS
1.5L/4-89.6, 2.4L/4-143.4 & 3.0L/V6-181.4 ENGINES
- Drain cooling system, then remove drive belt.
- Remove water pump pulley, Figs. through .
- Remove timing belt cover and tensioner.
- Remove water pump bolts, then the alternator support brace.
- Remove water pump assembly.
- Reverse procedure to install, noting the following:
- Coat O-ring with water to ease installation.
- When installing water pump bolts, torque bolts marked "4" to 9-11 ft. lbs. and bolts marked "7" to 14-20 ft. lbs.
- Install timing belt tensioner, then adju...
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BRAKE SERVICE PROCEDURES FOR Hyundai Excel AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Hyundai Excel cars and light trucks from 1990+.
HYUNDAI, HYDRAULIC BRAKE SYSTEM -> HYDRAULIC BRAKE SPECIFICATIONS
Vehicle: 1990 Hyundai Excel L 1.5 L4 GAS
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FUEL FILTER REPLACEMENT PROCEDURES FOR Hyundai Excel AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Hyundai Excel cars and light trucks sold in the U.S. for 1980+.
Hyundai -> Fuel Filter Replacement -> All Models -> Fuel System Relief -> Removal & Installation
Vehicle: 1993 Hyundai Excel 1.5 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur.
Fuel System Relief
- Disc...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Hyundai Excel AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Hyundai Excel cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1993 Hyundai Excel CX 1.5 L4 GAS
- Raise and support vehicle, then remove front wheel.
- Remove dust cover, cotter pin and driveshaft nut.
- Drain transmission oil.
- Disconnect lower arm ball joint from knuckle, then remove stabilizer and strut bars from lower arm.
- On models with driveshaft center bearing, remove bearing bracket attaching bolts.
- On all models, insert suitable pry bar between transmission case and driveshaft, then pry driveshaft from transmission. Do not pull on driveshaft and do not insert pry bar deep enough to damage oil seal.
- Using tool No. MB990767, or...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Hyundai Excel AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Hyundai Excel cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1990 Hyundai Excel L 1.5 L4 GAS
- Disconnect battery ground cable at battery.
- Remove EGR valve assembly.
- Remove speed meter cable.
- Remove terminal nut and wire from B terminal.
- Remove starter mounting bolts.
- Remove starter from vehicle.
- Re...
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MAINTENANCE LAMP RESET PROCEDURES FOR Hyundai Excel AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Hyundai Excel cars and light trucks sold in the U.S. from 1990+.
Hyundai -> Electronic Stability Control (ESC) Warning Lamp ->
Vehicle: 1992 Hyundai Excel GS 1.5 L4 GAS
The ESC warning lamp is used to warn of a system fault. It will be lit when the ignition switch is placed in the on position, but should go out when the self-diagnostic system determines that the system is functioning properly. The lamp will flash when the ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Hyundai Excel AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Hyundai Excel cars and light trucks from 1990+
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1994 Hyundai Excel GL 1.5 L4 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at coolant inlet pipe.
- Remove hose from coolant inlet pipe.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- R...
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SERPENTINE BELT SERVICE PROCEDURES FOR Hyundai Excel AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Hyundai Excel cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1992 Hyundai Excel GS 1.5 L4 GAS
- Disconnect battery ground cable.
- Loosen coolant pump pulley bolts.
- Loosen alternator support nut.
- Loosen alternator lockbolt and remove belt.
- Clean and inspect belt surfaces of...
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COMPONENT LOCATION DIAGRAMS FOR Hyundai Excel AUTOMOBILES
Component location diagrams for most Hyundai Excel cars and light trucks sold in the U.S. from 1990+.
 I/P Main Harness Connector Locations Diagram for 1993 Hyundai Excel 1.5 L4 GASComponents on diagram: |
 Engine Harness Diagram for 1992 Hyundai Excel 1.5 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Hyundai Excel AUTOMOBILES
OEM drawn wiring diagrams for most Hyundai Excel cars and light trucks sold in the U.S.
 1992 Hyundai Excel L 1.5 L4 GAS Wiring DiagramComponents on diagram: |
 1993 Hyundai Excel GL 1.5 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Hyundai Excel AUTOMOBILES
OEM TSB listings for most Hyundai Excel cars and light trucks sold in the U.S. from 1985+.
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Document: AUTOMATIC TRANSAXLE CONTROL MODULE - RESET AND RELEARN ADAPTIVE VALUES - REVISED Vehicle: 1987 Hyundai Excel L 1.5 L4 GAS Auto Systems: |
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Document: A/T REMANUFACTURED EXCHANGE PROGRAM Vehicle: 1986 Hyundai Excel GL 1.5 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Hyundai Excel AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Hyundai Excel cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Hyundai Excel cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Hyundai Excel cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Hyundai Excel cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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