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Hyundai Tucson CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Hyundai REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Hyundai Tucson car and truck repair procedures including Hyundai engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Hyundai Tucson automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR Hyundai Tucson AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Hyundai Tucson cars and light trucks from 1990+.
Hyundai -> Disc Brakes -> Caliper Service -> Accent -> Assemble -> Disassemble -> Elantra & Tiburon -> Elantra, Sonata & Tiburon -> Front -> Installation -> Rear -> Removal -> Santa Fe & Tucson -> Sonata -> XG 350
Vehicle: 2005 Hyundai Tucson LX 2.7 V6 GAS
Front
Accent
Removal
- Remove wheel/tire assembly.
- Remove brake hose from caliper and cap brake line(s).
- Remove caliper assembly as outlined under .
Disassemble
- Remove sleeve, sleeve boot and pin boots, Fig. .
- Protect fingers with shop towel, then blow piston from caliper bore with compressed air.
- Remove piston boot, then pry piston seal from caliper bore using a suitable screwdriver.
Assemble
- Clean all components with suitable cleaner.
- Inspect caliper bore, piston and carrier for damage or excessive wear.
- Apply suitable rubber grease to new piston seal, then install piston seal in caliper bor...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Hyundai Tucson AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Hyundai Tucson cars and light trucks sold in the U.S. for 1980+.
Hyundai -> Fuel Filter Replacement -> All Models -> Fuel System Relief -> Removal & Installation
Vehicle: 2006 Hyundai Tucson Limited 2.7 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur.
Fuel System Relief
- Disc...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Hyundai Tucson AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Hyundai Tucson cars and light trucks from 1990+.
DRIVESHAFT, Replace
Vehicle: 2007 Hyundai Tucson Limited 2.7 V6 GAS
- Raise vehicle off ground and support it with safety stands in proper locations.
- Mark companion flange, flange yoke, and differential companion flange and rubber coupling with a line.
- Remove bolts securing driveline from companion flange. When removing driveline use care not to damage the boot. Insert a cloth into the boot to prevent it from being damaged.
- Separate driveline from transfer assembly.
- Remove center suppor...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Hyundai Tucson AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Hyundai Tucson cars and light trucks sold in the U.S. from mid 1990's+.
Component Replacement -> Installation -> Removal -> Tire Pressure Sensor -> TPMS Receiver
Vehicle: 2009 Hyundai Tucson SE 2.7 V6 GAS
Tire Pressure Sensor
Removal
- Loosen the wheel lug nuts.
- Raise and support the vehicle with jack stands.
- Remove tire and wheel assembly from vehicle.
- Deflate air from tire assembly, then remove wheel weights.
- Break tire bead 180° from valve stem. When removing tire from rim caution should be taken not to hit valve stem with tire tools.
- Remove the valve nut, Fig. . Use caution when handling sensor.
- Discard valve nut.
Installation
- Use caution when handling sensor. Avoid getting any lubricant on sensor.
- Place valve in sensor and turn valve three times with square part of screw in slot. T...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Hyundai Tucson AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Hyundai Tucson cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2005 Hyundai Tucson LX 2.7 V6 GAS
- Disconnect battery ground cable.
- Loosen alternator tensioning and mounting bolts, then remove drive belt.
- Disconnect alternator electrical connectors.
- Remove alternator to mou...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Hyundai Tucson AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Hyundai Tucson cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Hyundai -> 2005-09 Tucson & 2007-09 Santa Fe
Vehicle: 2009 Hyundai Tucson GLS 2.0 L4 GAS
On 2005-07 models, under normal operating conditions the cabin air filter should be replaced every 12 months or 10,000 miles. In dusty areas change the cabin air filter more often.
On 2008-09 models, under normal operating conditions the cabin air filter should be replaced every 12 months or 10,000 miles. In dusty areas change the cabin air filter more often.
- Open the glove compartment, then disengage the damper strap.
- Remove the stoppers at bot...
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MAINTENANCE LAMP RESET PROCEDURES FOR Hyundai Tucson AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Hyundai Tucson cars and light trucks sold in the U.S. from 1990+.
Hyundai -> 4WD System Warning Lamp -> Santa Fe & Tucson
Vehicle: 2008 Hyundai Tucson SE 2.7 V6 GAS
This lamp should light for a few seconds when the ignition is turned On as a bulb check. If th...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Hyundai Tucson AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Hyundai Tucson cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2007 Hyundai Tucson SE 2.7 V6 GAS
- Remove side cover and engine cover.
- Disconnect battery terminal and battery.
- Remove radiator cap to speed draining.
- Remove radiator drain plug and drain engine coolant into a suitable container.
- On models with a...
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SERPENTINE BELT SERVICE PROCEDURES FOR Hyundai Tucson AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Hyundai Tucson cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Air Conditioner Compressor Drive Belt -> Alternator Drive Belt -> Power Steering Drive Belt
Vehicle: 2005 Hyundai Tucson GL 2.0 L4 GAS
Alternator Drive Belt
- Loosen alternator adjusting bolt and mount bolt.
- Remove alternator drive belt.
- Reverse procedure to install noting the following: Belt deflection should be 1/4 inch to 1/2 inch with 22 lbs. of pressure applied midway between pulleys on longest belt segment.
Air Conditioner Compressor Drive Belt
- Remove alternator drive belt.
- Loosen Air Conditioner compressor adjusting bolt and mount bolt.
- Remove Air Conditioner compressor drive belt.
- Reverse p...
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COMPONENT LOCATION DIAGRAMS FOR Hyundai Tucson AUTOMOBILES
Component location diagrams for most Hyundai Tucson cars and light trucks sold in the U.S. from 1990+.
Switch connectors Diagram for 2005 Hyundai Tucson GL 2.0 L4 GAS Components on diagram: |
Switch Panel Components Diagram for 2006 Hyundai Tucson GLS 2.7 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR Hyundai Tucson AUTOMOBILES
OEM drawn wiring diagrams for most Hyundai Tucson cars and light trucks sold in the U.S.
2007 Hyundai Tucson GLS 2.0 L4 GAS Wiring Diagram Components on diagram: |
2007 Hyundai Tucson Limited 2.7 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Hyundai Tucson AUTOMOBILES
OEM TSB listings for most Hyundai Tucson cars and light trucks sold in the U.S. from 1985+.
Document: SUNROOF CREAK / TICK NOISE REPAIR Vehicle: 2009 Hyundai Tucson SE 2.7 V6 GAS Symptoms: |
Document: AUTOMATIC TRANSAXLE FLUID LEVEL - REVISED Vehicle: 2007 Hyundai Tucson Limited 2.7 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Hyundai Tucson AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Hyundai Tucson cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Hyundai Tucson cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Hyundai Tucson cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Hyundai Tucson cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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