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Mitsubishi CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mitsubishi REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Model
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mitsubishi car and truck repair procedures including Mitsubishi engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mitsubishi automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Mitsubishi AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mitsubishi cars and light trucks from 1990+
Mitsubishi -> Cooling Fans -> DESCRIPTION -> ECLIPSE -> EXPO -> GALANT -> MIRAGE
Vehicle: 1992 Mitsubishi Montero SR 3.0 V6 GAS
GALANT
The electric cooling fan, controlled by a thermo sensor and relay. The thermo sensor is located in the radiator lower tank. When coolant temperatures reaches approximately 185°F, the thermo sensor contacts close, providing a ground circuit to the fan relay, which provides voltage to the fan motor.
MIRAGE
With the output of the auto compressor control unit in "LO," and when coolant temperatures reaches approximately 185°F, the thermo sensor contacts close, providing a ground circuit to the fan relay, which provides voltage to the fan motor.
On models w...
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BRAKE SERVICE PROCEDURES FOR Mitsubishi AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mitsubishi cars and light trucks from 1990+.
MITSUBISHI, DRUM BRAKES -> TIGHTENING SPECIFICATIONS -> DIAMANTE & 3000GT -> ECLIPSE -> EXPO -> GALANT -> MIRAGE -> MONTERO -> PICKUP -> PRECIS -> VAN/WAGON
Vehicle: 1990 Mitsubishi Mirage VL 1.5 L4 GAS
DIAMANTE & 3000GT
For brake component tightening specifications, refer to indivi...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mitsubishi AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mitsubishi cars and light trucks sold in the U.S. for 1980+.
Mitsubishi -> Fuel Filter Replacement -> 3000GT w/Gasoline Engine -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 1993 Mitsubishi 3000GT SL 3.0 V6 GAS
Fuel System Pressure Relief
- From the luggage compartment, remove the fuel pump cover to disconnect fuel pump electrical connector.
- Start the engine and let run until is stalls.
- Place the ignition switch in Off position.
- Disconnect the battery ground cable.
- Connect the fuel pump electrical connector.
- Install the protector and rear seat.
Removal & Installation
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal in...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mitsubishi AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mitsubishi cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1991 Mitsubishi Precis 1.5 L4 GAS
- Raise and support vehicle, then remove front wheels.
- Remove cotter pin, wheel bearing nut and washer.
- Disconnect lower control arm ball joint from knuckle using tool No. MB991113 or equivalent.
- Disconnect tie rod end from knuckle using tool No. MB991113 or equivalent.
- Disconnect center bearing snap ring if equipped.
- On models without center bearing, proceed as follows:
- Insert pry bar between transaxle case and driveshaft, then pry driveshaft from transaxle. Do not pull on driveshaft, or insert pry bar deep enough to damage oil seal.
- Remove driveshaft from hub using tool No. MB99...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mitsubishi AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mitsubishi cars and light trucks sold in the U.S. from mid 1990's+.
Component Locations
Vehicle: 2006 Mitsubishi Galant ES 2.4 L4 GAS
Refer to Fig...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mitsubishi AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mitsubishi cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2007 Mitsubishi Eclipse GT 3.8 V6 GAS
- Disconnect battery cables.
- Remove nut from starter cable B+ terminal and disconnect wire connector from solenoid S-terminal.
- Remove nuts and bolts securing starter motor cover then remove cover.
- Remove starter motor...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mitsubishi AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mitsubishi cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Mitsubishi -> 1999-2005 Galant & 2000-05 Eclipse
Vehicle: 2004 Mitsubishi Eclipse Spyder 3.0 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 12 months or 7,500 miles. In dusty areas change the cabin air filter more often.
- Remove the glove compartment.
- Through the glove compartment opening, remove the cabin air filter cover.
- Pull ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mitsubishi AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mitsubishi cars and light trucks sold in the U.S. from 1990+.
Mitsubishi -> Malfunction Indicator Lamp (MIL) ->
Vehicle: 1991 Mitsubishi Mirage VL 1.5 L4 GAS
Immediately after the ignition switch is placed in the On position, the MIL will light for 5 seconds to indicate proper operation. The MIL will illuminate to indicate an emission control item fault. After diagnosis and repair are complete, place the ignition switch in the Off position, then clear st...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mitsubishi AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mitsubishi cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2000 Mitsubishi Mirage 1.8 L4 GAS
- Disconnect negative cable from battery.
- Drain coolant into a suitable container.
- Remove overflow hose from radiator.
- Remove radiator reserve tank.
- Disconnect cooling fan motor connectors.
- Remove radiator upper hose.
- Remove radiator lower hose.
- On models with automatic transaxle, remove two transaxle oil co...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mitsubishi AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mitsubishi cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1991 Mitsubishi 3000GT VR-4 3.0 V6 GAS
- Loosen drive belt tensioner pulley locknut.
- Loosen drive belt tensioner adjusting bolt.
- ...
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COMPONENT LOCATION DIAGRAMS FOR Mitsubishi AUTOMOBILES
Component location diagrams for most Mitsubishi cars and light trucks sold in the U.S. from 1990+.
Control Units Diagram for 2002 Mitsubishi Diamante 3.5 V6 GAS Components on diagram: |
MFI Components Diagram for 2002 Mitsubishi Montero Sport 3.0 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR Mitsubishi AUTOMOBILES
OEM drawn wiring diagrams for most Mitsubishi cars and light trucks sold in the U.S.
2002 Mitsubishi Montero Sport 3.0 V6 GAS Wiring Diagram Components on diagram: |
1995 Mitsubishi Galant S 2.4 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mitsubishi AUTOMOBILES
OEM TSB listings for most Mitsubishi cars and light trucks sold in the U.S. from 1985+.
Document: EMISSIONS - ADJUSTMENTS/MODIFICATIONS/2.6L - RECALL Vehicle: 1986 Mitsubishi Montero 2.6 L4 GAS Auto Systems: |
Document: A/C COMPRESSOR HIGH-PRESSURE RELIEF VALVE PARTS AVAILABILITY & REPLACEMENT PROCEDURES Vehicle: 2003 Mitsubishi Lancer Evolution 2.0 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mitsubishi AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mitsubishi cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mitsubishi cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mitsubishi cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mitsubishi cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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