Mitsubishi Montero Sport REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Mitsubishi Montero Sport CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mitsubishi REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mitsubishi Montero Sport car and truck repair procedures including Mitsubishi engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mitsubishi Montero Sport automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mitsubishi mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Mitsubishi Montero Sport vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mitsubishi Montero Sport cars and light trucks from 1990+

Mitsubishi -> Component Replacement & Adjustment -> Heater Core, Replace -> 1998 -> 1998-99 -> 1999-2000 -> 2000 -> 3000GT -> Diamante -> Eclipse -> Front -> Galant -> Mirage -> Montero -> Montero Sport -> Rear
Vehicle: 1998 Mitsubishi Montero Sport XLS 3.0 V6 GAS

Diamante
  • Drain coolant into suitable container.
  • Remove instrument panel as outlined under "Instrument Panel, Replace."
  • Remove air cleaner cover and intake hose.
  • Recover refrigerant as outlined under .
  • Remove heater core in numbered sequence, Fig. .
  • Reverse numerical sequence to install.
Eclipse
1998-99

Refer to Fig. for replacement procedure.

2000

Refer to "Evaporator Core, Replace" replacement procedure in this chapter.

Galant
1998

Remove heater unit components in order as shown, ...

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BRAKE SERVICE PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mitsubishi Montero Sport cars and light trucks from 1990+.

Hydraulic Brake Systems -> Tightening Specifications
Vehicle: 1997 Mitsubishi Montero Sport ES 2.4 L4 GAS

[[table data]]

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FUEL FILTER REPLACEMENT PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Mitsubishi Montero Sport cars and light trucks sold in the U.S. for 1980+.

Mitsubishi -> Component Locations -> 1997-04 Montero Sport
Vehicle: 1997 Mitsubishi Montero Sport ES 2.4 L4 GAS

Refer to ...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mitsubishi Montero Sport cars and light trucks from 1990+.

CV AXLE SHAFT, Replace -> Front
Vehicle: 1997 Mitsubishi Montero Sport LS 3.0 V6 GAS

Front

Do not strike ABS rotors or outer race of driveshaft against other parts when removing or installing driveshaft. Use care not to strike pole piece at tip of front wheel speed sensor with tools when servicing vehicle.

  • Raise and support vehicle and support it with safety stands in proper locations.
  • Remove front engine undercover bolts then undercover.
  • Remove wheel nuts and front wheels.
  • Drain gear oil into a suitable container.
  • Remove wheel hub cap, snap ring, and shim. Do not apply pressure to wheel bearing from vehicle weight to avoid possible damage when driveshaft nut i...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Mitsubishi Montero Sport cars and light trucks from 1990+.

Starter, Replace
Vehicle: 2004 Mitsubishi Montero Sport 3.5 V6 GAS

  • Disconnect battery ground cable.
  • Remove engine undercovers.
  • Remove actuator assembly from differential carrier assembly.
  • Remove starter motor ...

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MAINTENANCE LAMP RESET PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Mitsubishi Montero Sport cars and light trucks sold in the U.S. from 1990+.

Mitsubishi -> Anti-Lock Brake System (ABS) Warning Lamp -> Except 2006-09 Raider
Vehicle: 2002 Mitsubishi Montero Sport 3.5 V6 GAS

The ABS warning lamp is used to warn of a system fault. It will be lit during engine start-up, but should go out when the self-diagnostic system determines that the system is functioning properly. If the lamp remains lit,...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mitsubishi Montero Sport cars and light trucks from 1990+

Radiator, Replace
Vehicle: 2002 Mitsubishi Montero Sport 3.5 V6 GAS

  • Remove engine undercover panel.
  • Drain engine coolant into suitable ...

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SERPENTINE BELT SERVICE PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Mitsubishi Montero Sport cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1998 Mitsubishi Montero Sport ES 2.4 L4 GAS

  • Loosen nut of alternator pivot bolt.
  • Loosen lock bolt.
  • Loosen adjusting bolt to relieve belt tension.
  • Remove drive belt.
  • Reverse p...

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COMPONENT LOCATION DIAGRAMS FOR Mitsubishi Montero Sport AUTOMOBILES

Component location diagrams for most Mitsubishi Montero Sport cars and light trucks sold in the U.S. from 1990+.

Dash Panel Wiring Harness Connector Locations Diagram for 1998 Mitsubishi Montero Sport LS 3.0 V6 GASDash Panel Wiring Harness Connector Locations Diagram for 1998 Mitsubishi Montero Sport LS 3.0 V6 GAS

Components on diagram:
  • Blower Motor Switch
  • Air Conditioning Switch
  • Motor Antenna
  • Automatic Compressor-ECU
  • Multi-Meter
  • ABS Components Diagram for 2001 Mitsubishi Montero Sport  3.0 V6 GASABS Components Diagram for 2001 Mitsubishi Montero Sport 3.0 V6 GAS

    Components on diagram:
  • Data Link Connector
  • Wheel Speed Sensor
  • ABS Relay
  • Hydraulic Unit
  • Stoplight Switch
  • CLICK HERE TO GET FULL ACCESS TO Mitsubishi Montero Sport PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Mitsubishi Montero Sport AUTOMOBILES

    OEM drawn wiring diagrams for most Mitsubishi Montero Sport cars and light trucks sold in the U.S.

    2003 Mitsubishi Montero Sport  3.5 V6 GAS Wiring Diagram2003 Mitsubishi Montero Sport 3.5 V6 GAS Wiring Diagram

    Components on diagram:
  • Power Window Relay
  • Power Window Main Switch
  • Right Front Power Window Motor
  • Right Front Power Window Sun Switch
  • 2002 Mitsubishi Montero Sport  3.5 V6 GAS Wiring Diagram2002 Mitsubishi Montero Sport 3.5 V6 GAS Wiring Diagram

    Components on diagram:
  • Data Link Connector
  • Right Front Door Switch
  • Left Front Door Switch
  • ETACS Engine Control Unit
  • CLICK HERE TO GET FULL ACCESS TO Mitsubishi Montero Sport WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Mitsubishi Montero Sport AUTOMOBILES

    OEM TSB listings for most Mitsubishi Montero Sport cars and light trucks sold in the U.S. from 1985+.

    Document: IMPROVED CUP HOLDERS
    Vehicle: 1997 Mitsubishi Montero Sport ES 2.4 L4 GAS

    Auto Systems:
  • Seats, Belts, Interior Trim, Carpets, Air Bags
  • Document: ENGINE BLOCK HEATER UPDATE
    Vehicle: 1997 Mitsubishi Montero Sport ES 2.4 L4 GAS

    Auto Systems:
  • Gasoline Engines
  • CLICK HERE TO GET FULL ACCESS TO Mitsubishi Montero Sport TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Mitsubishi Montero Sport AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mitsubishi Montero Sport cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mitsubishi Montero Sport cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mitsubishi Montero Sport cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mitsubishi Montero Sport cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Mitsubishi Montero Sport SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details2004 Mitsubishi Montero Sport Brake Pad Set.

    Source: Auto Body Parts Store

    $26.82

    Click here to view more details about 2004 Mitsubishi Montero Sport Antenna2004 Mitsubishi Montero Sport Antenna, 4-section mast; 1200 mm cable; With top and side key; A high quality universal fender mount antenna; May require modification or other adjustment to your vehicle upon installation; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $5.62

    Click here to view more details about 1999 Mitsubishi Montero Sport 15" x 7" Alloy Wheel1999 Mitsubishi Montero Sport 15" x 7" Alloy Wheel, Alloy Wheel; 15 X 7; 6 Spokes; 6 Lug; 5.5 Inch BP; Machined With Silver Vents, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $117.50

    Click here to view more details1998 Mitsubishi Montero Sport ES L4, 2.4 L, 2351 CC Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

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    Click here to view more details2001 Mitsubishi Montero Sport Used Rear Lower Control Arm, Driver Side, 3.5, AUTO, RWD L, Control Arm; L., Very Good.

    Source: Used Auto Parts Store

    $99.00

    Click here to view more details2000 Mitsubishi Montero Sport Used Ignition Switch W/Key, W, KEY, Very Good.

    Source: Used Auto Parts Store

    $69.00
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