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Mitsubishi Montero Sport CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mitsubishi REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mitsubishi Montero Sport car and truck repair procedures including Mitsubishi engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mitsubishi Montero Sport automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mitsubishi mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Mitsubishi Montero Sport vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mitsubishi Montero Sport cars and light trucks from 1990+

Mitsubishi -> Component Replacement & Adjustment -> Cooling System Bleed -> Except Galant -> Galant
Vehicle: 1997 Mitsubishi Montero Sport XLS 3.0 V6 GAS

Except Galant

These models do not require a specified bleed procedure. After filling cooling system, run engine to operating temperature with radiator/pressure cap off. Air will then be automatically bled through the cap opening.

Galant
  • Remove air bleed bolt from on top of thermostat housing, Fig. .
  • Fill coolant system through air bleed bolt hole until full.
  • Install air bleed bolt.
  • Slowly pour coolant into...

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BRAKE SERVICE PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mitsubishi Montero Sport cars and light trucks from 1990+.

Hydraulic Brake Systems -> Tightening Specifications
Vehicle: 2000 Mitsubishi Montero Sport 3.0 V6 GAS

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FUEL FILTER REPLACEMENT PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Mitsubishi Montero Sport cars and light trucks sold in the U.S. for 1980+.

Mitsubishi -> Fuel Filter Replacement -> Montero, Montero Sport, Pickup, Precis, Starion & Van/Wagon w/Gasoline Engines -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 1998 Mitsubishi Montero Sport ES 2.4 L4 GAS

Fuel System Pressure Relief

  • Disconnect the fuel pump electrical connector at rear of the fuel tank.
  • Start the engine and allow to idle.
  • After the engine has stopped, turn the ignition switch to Off position, then disconnect the battery ground cable.
  • After the fuel system repairs are complete, reconnect the fuel pump connector.

Removal & Installation

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resultin...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mitsubishi Montero Sport cars and light trucks from 1990+.

CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 2003 Mitsubishi Montero Sport 3.0 V6 GAS

Front

Do not strike ABS rotors or outer race of driveshaft against other parts when removing or installing driveshaft. Use care not to strike pole piece at tip of front wheel speed sensor with tools when servicing vehicle.

  • Raise and support vehicle and support it with safety stands in proper locations.
  • Remove front engine undercover bolts then undercover.
  • Remove bolts securing skid plate.
  • Remove bolts and nuts from righthhand front exhaust pipe then remove exhaust pipe.
  • Remove wheel nuts and front wheels.
  • Remove wheel hub cap, cotter pin, nut, and washer. Do not apply pressure t...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Mitsubishi Montero Sport cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 1998 Mitsubishi Montero Sport LS 3.0 V6 GAS

  • Disconnect battery ground cable.
  • Remove undercover panel.
  • Remove air cleaner assembly.
  • Remove...

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MAINTENANCE LAMP RESET PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Mitsubishi Montero Sport cars and light trucks sold in the U.S. from 1990+.

Mitsubishi -> Automatic Transmission Oil Temperature Warning Lamp ->
Vehicle: 2003 Mitsubishi Montero Sport 3.5 V6 GAS

This lamp will be illuminated when the automatic transmission fluid temperature is excessive. When...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mitsubishi Montero Sport cars and light trucks from 1990+

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2004 Mitsubishi Montero Sport 3.5 V6 GAS

Inlet

  • Disconnect battery ground cable.
  • Drain cooling system into a suitable container by loosening drain plug of radiator.
  • Reposition hose clamp at heater core.
  • Remove hose from heater core.
  • Reposition hose clamp at water passage.
  • Remove hose from water passage.
  • Remove hose from vehicle.
  • Reverse procedure to inst...

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SERPENTINE BELT SERVICE PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Mitsubishi Montero Sport cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1999 Mitsubishi Montero Sport 3.5 V6 GAS

  • Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...

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COMPONENT LOCATION DIAGRAMS FOR Mitsubishi Montero Sport AUTOMOBILES

Component location diagrams for most Mitsubishi Montero Sport cars and light trucks sold in the U.S. from 1990+.

Steering Column Wiring Harness Connector Locations Diagram for 1998 Mitsubishi Montero Sport LS 3.0 V6 GASSteering Column Wiring Harness Connector Locations Diagram for 1998 Mitsubishi Montero Sport LS 3.0 V6 GAS

Components on diagram:
  • Ignition Switch
  • Horn Switch
  • Junction Block
  • Auto-Cruise Control Switch
  • Key Reminder Switch
  • MFI Components locations Diagram for 1999 Mitsubishi Montero Sport  3.5 V6 GASMFI Components locations Diagram for 1999 Mitsubishi Montero Sport 3.5 V6 GAS

    Components on diagram:
  • Data Link Connector
  • Idle Air Control Motor
  • Vehicle Speed Sensor
  • Rear Heated Oxygen Sensor
  • Throttle Position Sensor
  • CLICK HERE TO GET FULL ACCESS TO Mitsubishi Montero Sport PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Mitsubishi Montero Sport AUTOMOBILES

    OEM drawn wiring diagrams for most Mitsubishi Montero Sport cars and light trucks sold in the U.S.

    1999 Mitsubishi Montero Sport  3.0 V6 GAS Wiring Diagram1999 Mitsubishi Montero Sport 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Radio
  • 1998 Mitsubishi Montero Sport XLS 3.0 V6 GAS Wiring Diagram1998 Mitsubishi Montero Sport XLS 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Transmission Control Module
  • Fuel Pump
  • Fuel Pump Relay
  • Capacitor
  • Fuel Pump Check Connector
  • CLICK HERE TO GET FULL ACCESS TO Mitsubishi Montero Sport WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Mitsubishi Montero Sport AUTOMOBILES

    OEM TSB listings for most Mitsubishi Montero Sport cars and light trucks sold in the U.S. from 1985+.

    Document: SPEEDOMETER DRIVEN GEAR WORN - INOP AND/OR DTC P0500
    Vehicle: 2002 Mitsubishi Montero Sport 3.0 V6 GAS

    Auto Systems:
  • Instruments, Dash Cluster, Warning Lights, Mirrors
  • Document: OBSOLETE ENGINE OILS
    Vehicle: 1999 Mitsubishi Montero Sport 2.4 L4 GAS

    Auto Systems:
  • Chemicals, Antifreeze, Additives
  • Gasoline Engines
  • CLICK HERE TO GET FULL ACCESS TO Mitsubishi Montero Sport TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Mitsubishi Montero Sport AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mitsubishi Montero Sport cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mitsubishi Montero Sport cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mitsubishi Montero Sport cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mitsubishi Montero Sport cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Mitsubishi Montero Sport SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details1997 Mitsubishi Montero Sport Radiator Support, A high quality, OE replacement radiator support assembly; With 2 years limited TrustBuilt warranty..

    Source: Auto Body Parts Store

    $229.91

    Click here to view more details about 1999 Mitsubishi Montero Sport Turn Signal Light, Driver Side1999 Mitsubishi Montero Sport Turn Signal Light, Driver Side, Bulbs included; DOT and SAE approved; A high quality, OE replacement turn signal light assembly; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $29.00

    Click here to view more details about 1999 Mitsubishi Montero Sport 15" x 7" Alloy Wheel1999 Mitsubishi Montero Sport 15" x 7" Alloy Wheel, Alloy Wheel; 15 X 7; 6 Spokes; 6 Lug; 5.5 Inch BP; Machined With Silver Vents, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $117.50

    Click here to view more details2003 Mitsubishi Montero Sport V6, 3.0 L, 181 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    Ad Hoc

    Click here to view more details2002 Mitsubishi Montero Sport Used Upper Control Arm, Driver Side, 3.5, AUTO, 4X4, Very Good.

    Source: Used Auto Parts Store

    $78.00

    Click here to view more details2001 Mitsubishi Montero Sport Used Rear View Mirror, Good.

    Source: Used Auto Parts Store

    $64.00
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