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Mitsubishi Montero Sport CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mitsubishi REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    2000199919981997

    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mitsubishi Montero Sport car and truck repair procedures including Mitsubishi engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mitsubishi Montero Sport automobile. Try the Automotix DIY solution today!
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    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mitsubishi mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Mitsubishi Montero Sport vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mitsubishi Montero Sport cars and light trucks from 1990+

    Mitsubishi -> Component Replacement & Adjustment -> Receiver/Drier, Replace -> Diamante, Eclipse, Galant, Mirage & Montero -> Montero Sport
    Vehicle: 2001 Mitsubishi Montero Sport 3.5 V6 GAS

    Diamante, Eclipse, Galant, Mirage & Montero

    Recover refrigerant as outlined under . Refer to Figs. through , for receiver/drier and refrigerant line replacement.

    Montero Sport

    • Recove...

    CLICK HERE TO GET FULL ACCESS TO Mitsubishi Montero Sport A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mitsubishi Montero Sport cars and light trucks from 1990+.

    Mitsubushi -> Power Brake Units -> Description
    Vehicle: 2003 Mitsubishi Montero Sport 3.0 V6 GAS

    The power brake unit is a vacuum assist diaphragm assembly which multiplies the force exerted on the master cylinder piston in order to increase the hydraulic pressure delivered to the wheel calipers. This effectively decreases the effort required to attain sufficient stopping performance.

    Vacuum assist units are powered by the opposition of engine vacuum to atmospheric pressure. A piston, cylinder and flexible diaphr...

    CLICK HERE TO GET FULL ACCESS TO Mitsubishi Montero Sport BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Mitsubishi Montero Sport cars and light trucks sold in the U.S. for 1980+.

    Mitsubishi -> Fuel Filter Replacement -> Montero, Montero Sport, Pickup, Precis, Starion & Van/Wagon w/Gasoline Engines -> Fuel System Pressure Relief -> Removal & Installation
    Vehicle: 1999 Mitsubishi Montero Sport 2.4 L4 GAS

    Fuel System Pressure Relief

    • Disconnect the fuel pump electrical connector at rear of the fuel tank.
    • Start the engine and allow to idle.
    • After the engine has stopped, turn the ignition switch to Off position, then disconnect the battery ground cable.
    • After the fuel system repairs are complete, reconnect the fuel pump connector.

    Removal & Installation

    Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resultin...

    CLICK HERE TO GET FULL ACCESS TO Mitsubishi Montero Sport FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mitsubishi Montero Sport cars and light trucks from 1990+.

    DRIVESHAFT, Replace -> Rear
    Vehicle: 1999 Mitsubishi Montero Sport 3.5 V6 GAS

    Rear

    • Raise vehicle off ground and support it with safety stands in proper locations.
    • Make a reference mark across driveline and differential companion flange.
    • Remove bolts, washer, and nuts...

    CLICK HERE TO GET FULL ACCESS TO Mitsubishi Montero Sport DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Mitsubishi Montero Sport cars and light trucks from 1990+.

    Starter, Replace
    Vehicle: 2001 Mitsubishi Montero Sport 3.0 V6 GAS

    • Disconnect battery ground cable.
    • Remove engine undercovers.
    • Remove actuator assembly from differential carrier assembly.
    • Remove starter motor ...

    CLICK HERE TO GET FULL ACCESS TO Mitsubishi Montero Sport STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Mitsubishi Montero Sport cars and light trucks sold in the U.S. from 1990+.

    Mitsubishi -> Automatic Transmission Oil Temperature Warning Lamp ->
    Vehicle: 1999 Mitsubishi Montero Sport 3.5 V6 GAS

    This lamp will be illuminated when the automatic transmission fluid temperature is excessive. When...

    CLICK HERE TO GET FULL ACCESS TO Mitsubishi Montero Sport MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mitsubishi Montero Sport cars and light trucks from 1990+

    Heater Hose, Replace -> Inlet -> Outlet
    Vehicle: 2004 Mitsubishi Montero Sport 3.5 V6 GAS

    Inlet

    • Disconnect battery ground cable.
    • Drain cooling system into a suitable container by loosening drain plug of radiator.
    • Reposition hose clamp at heater core.
    • Remove hose from heater core.
    • Reposition hose clamp at water passage.
    • Remove hose from water passage.
    • Remove hose from vehicle.
    • Reverse procedure to inst...

    CLICK HERE TO GET FULL ACCESS TO Mitsubishi Montero Sport RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Mitsubishi Montero Sport cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 2003 Mitsubishi Montero Sport 3.0 V6 GAS

    • Loosen tension pulley fixing nut.
    • Loosen adjusting bolt to relieve belt tension.
    • Rem...

    CLICK HERE TO GET FULL ACCESS TO Mitsubishi Montero Sport SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Mitsubishi Montero Sport AUTOMOBILES

    Component location diagrams for most Mitsubishi Montero Sport cars and light trucks sold in the U.S. from 1990+.

    Transmission Wiring Harness Connector Locations Diagram for 1998 Mitsubishi Montero Sport LS 3.0 V6 GASTransmission Wiring Harness Connector Locations Diagram for 1998 Mitsubishi Montero Sport LS 3.0 V6 GAS

    Components on diagram:
  • Vehicle Speed Sensor
  • Starter
  • Park/Neutral Position Switch
  • Backup Light Switch
  • High Range/Low Range Detection Switch
  • Engine Compartment Diagram for 2001 Mitsubishi Montero Sport  3.0 V6 GASEngine Compartment Diagram for 2001 Mitsubishi Montero Sport 3.0 V6 GAS

    Components on diagram:
  • Wheel Speed Sensor
  • Windshield Wiper Motor
  • EGR Solenoid
  • Engine Coolant Temperature Gauge Unit
  • Heated Oxygen Sensor
  • CLICK HERE TO GET FULL ACCESS TO Mitsubishi Montero Sport PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Mitsubishi Montero Sport AUTOMOBILES

    OEM drawn wiring diagrams for most Mitsubishi Montero Sport cars and light trucks sold in the U.S.

    1999 Mitsubishi Montero Sport  3.5 V6 GAS Wiring Diagram1999 Mitsubishi Montero Sport 3.5 V6 GAS Wiring Diagram

    Components on diagram:
  • Stop Light Switch
  • 2001 Mitsubishi Montero Sport  3.0 V6 GAS Wiring Diagram2001 Mitsubishi Montero Sport 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Windshield Wiper Switch
  • Windshield Washer Switch
  • Windshield Wiper Motor
  • Intermittent Wiper Relay
  • Windshield Washer Motor
  • CLICK HERE TO GET FULL ACCESS TO Mitsubishi Montero Sport WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Mitsubishi Montero Sport AUTOMOBILES

    OEM TSB listings for most Mitsubishi Montero Sport cars and light trucks sold in the U.S. from 1985+.

    Document: OBSOLETE ENGINE OILS
    Vehicle: 2004 Mitsubishi Montero Sport 3.5 V6 GAS

    Auto Systems:
  • Chemicals, Antifreeze, Additives
  • Gasoline Engines
  • Document: ESSENTIAL TOOL - MIDTRONICS MICRO530 BATTERY/STARTING/CHARGING SYSTEM ANALYZER - REVISED
    Vehicle: 1997 Mitsubishi Montero Sport XLS 3.0 V6 GAS

    Auto Systems:
  • Tools, Equipment
  • CLICK HERE TO GET FULL ACCESS TO Mitsubishi Montero Sport TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Mitsubishi Montero Sport AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mitsubishi Montero Sport cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mitsubishi Montero Sport cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mitsubishi Montero Sport cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mitsubishi Montero Sport cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Mitsubishi Montero Sport SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2003 Mitsubishi Montero Sport Front Fender, Driver Side2003 Mitsubishi Montero Sport Front Fender, Driver Side, With flare holes; A high quality, direct fit OE replacement fender..

    Source: Auto Body Parts Store

    $91.05

    Click here to view more details about 2004 Mitsubishi Montero Sport Antenna2004 Mitsubishi Montero Sport Antenna, 4-section mast; 1200 mm cable; With top and side key; A high quality universal fender mount antenna; May require modification or other adjustment to your vehicle upon installation; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $5.62

    Click here to view more details about 1999 Mitsubishi Montero Sport Park Lamp Assembly, Passenger Side1999 Mitsubishi Montero Sport Park Lamp Assembly, Passenger Side, PARK LAMP ASSEMBLY, RH, CORNER LAMP , , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $31.66

    Click here to view more details2002 Mitsubishi Montero Sport V6, 3.5 L, 3497 CC, 215 CID Rebuilt Engine, Warranty: 7-Year/70,000 Mile, .

    Source: Rebuilt Engines Store

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    Click here to view more details2001 Mitsubishi Montero Sport Used Running Board, Driver Side, SIDESTEP, INTEGRATD, Without CHROMETRIM, Very Good.

    Source: Used Auto Parts Store

    $216.00

    Click here to view more details2000 Mitsubishi Montero Sport Used Ignition Switch W/Key, W KEY, Very Good.

    Source: Used Auto Parts Store

    $85.00
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