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Mitsubishi Montero Sport CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mitsubishi REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mitsubishi Montero Sport car and truck repair procedures including Mitsubishi engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mitsubishi Montero Sport automobile. Try the Automotix DIY solution today!
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    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mitsubishi mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Mitsubishi Montero Sport vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mitsubishi Montero Sport cars and light trucks from 1990+

    Mitsubishi -> Electric Cooling Fans -> System Diagnosis & Testing -> Eclipse & Eclipse Spyder -> Endeavor & Outlander -> Galant -> Lancer
    Vehicle: 2003 Mitsubishi Montero Sport 3.5 V6 GAS

    Eclipse & Eclipse Spyder

    [[table data]]

    Endeavor & Outlander

    Refer to and "A/C Terminal Voltage Inspection," t...

    [[table data]]

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    CLICK HERE TO GET FULL ACCESS TO Mitsubishi Montero Sport A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mitsubishi Montero Sport cars and light trucks from 1990+.

    Power Brake Units -> Troubleshooting
    Vehicle: 1997 Mitsubishi Montero Sport LS 3.0 V6 GAS

    • Run engine for two minutes, then turn engine off. Depress brake pedal slowly several times.
    • Pedal should go down farther the first time and rise gradually the second and third time, Fig. . If pedal height remains the same booster is faulty.
    • With engine off, depress brake pedal several times, Fig. . There should be ...

    CLICK HERE TO GET FULL ACCESS TO Mitsubishi Montero Sport BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Mitsubishi Montero Sport cars and light trucks sold in the U.S. for 1980+.

    Mitsubishi -> Fuel Filter Scheduled Maintenance -> 1989-06 Except 1989 w/2.0L & 2.6L Gasoline Engines -> Normal Service -> Severe Service
    Vehicle: 1998 Mitsubishi Montero Sport ES 2.4 L4 GAS

    Normal S...

    CLICK HERE TO GET FULL ACCESS TO Mitsubishi Montero Sport FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mitsubishi Montero Sport cars and light trucks from 1990+.

    DRIVESHAFT, Replace -> Front
    Vehicle: 2003 Mitsubishi Montero Sport 3.5 V6 GAS

    Front

    • Raise vehicle off ground and support it with safety stands in proper locations.
    • Drain transfer case gear into suitable container.
    • Make a reference mark across driveline and differential companion flange.
    • Remove bolts, washer, and nuts from companion flange. Place rag around joint boot portion to protect boot.
    • Make a reference mark on drivel...

    CLICK HERE TO GET FULL ACCESS TO Mitsubishi Montero Sport DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Mitsubishi Montero Sport cars and light trucks from 1990+.

    Alternator, Replace
    Vehicle: 2003 Mitsubishi Montero Sport 3.5 V6 GAS

    • Disconnect battery ground cable.
    • Remove engine undercovers.
    • Remove air cleaner assembly.
    • Remove drive belts.
    • Remove alternator, Fig. .
    • R...

    CLICK HERE TO GET FULL ACCESS TO Mitsubishi Montero Sport STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Mitsubishi Montero Sport cars and light trucks sold in the U.S. from 1990+.

    Mitsubishi -> Traction Control System (TCS) Warning Lamp -> Except 2006-09 Raider
    Vehicle: 2004 Mitsubishi Montero Sport 3.5 V6 GAS

    The TCS warning lamp is used to warn of a system fault. It will be lit during engine start-up, but should go out when the self-diagnostic system determines that the system is functioning properly. The lamp will flash when the TSC is activated...

    CLICK HERE TO GET FULL ACCESS TO Mitsubishi Montero Sport MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mitsubishi Montero Sport cars and light trucks from 1990+

    Heater Hose, Replace -> Inlet -> Outlet
    Vehicle: 1998 Mitsubishi Montero Sport LS 3.0 V6 GAS

    Inlet

    • Disconnect battery ground cable.
    • Drain cooling system into a suitable container by loosening drain plug of radiator.
    • Reposition hose clamp at heater core.
    • Remove hose from heater core.
    • Reposition hose clamp at thermostat housing.
    • Remove hose from thermostat housing.
    • Remove hose from vehicle.
    • Reverse procedure t...

    CLICK HERE TO GET FULL ACCESS TO Mitsubishi Montero Sport RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Mitsubishi Montero Sport cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 1997 Mitsubishi Montero Sport LS 3.0 V6 GAS

    • Loosen tension pulley fixing nut.
    • Loosen adjusting bolt to relieve belt tension.
    • Rem...

    CLICK HERE TO GET FULL ACCESS TO Mitsubishi Montero Sport SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Mitsubishi Montero Sport AUTOMOBILES

    Component location diagrams for most Mitsubishi Montero Sport cars and light trucks sold in the U.S. from 1990+.

    Propeller Shafts Diagram for 2001 Mitsubishi Montero Sport  3.5 V6 GASPropeller Shafts Diagram for 2001 Mitsubishi Montero Sport 3.5 V6 GAS

    Components on diagram:
  • Propeller Shaft
  • Bearing
  • Steering Column Diagram for 2003 Mitsubishi Montero Sport  3.0 V6 GASSteering Column Diagram for 2003 Mitsubishi Montero Sport 3.0 V6 GAS

    Components on diagram:
  • Splice S-023
  • Splice S-024
  • CLICK HERE TO GET FULL ACCESS TO Mitsubishi Montero Sport PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Mitsubishi Montero Sport AUTOMOBILES

    OEM drawn wiring diagrams for most Mitsubishi Montero Sport cars and light trucks sold in the U.S.

    1999 Mitsubishi Montero Sport  3.0 V6 GAS Wiring Diagram1999 Mitsubishi Montero Sport 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Powertrain Control Module
  • Capacitor
  • Engine Control Module
  • Ignition Power Transistor
  • Ignition Coil 3
  • 2004 Mitsubishi Montero Sport  3.5 V6 GAS Wiring Diagram2004 Mitsubishi Montero Sport 3.5 V6 GAS Wiring Diagram

    Components on diagram:
  • Data Link Connector
  • ETACS-ECU
  • Front Door Switch RH
  • Front Door Switch LH
  • CLICK HERE TO GET FULL ACCESS TO Mitsubishi Montero Sport WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Mitsubishi Montero Sport AUTOMOBILES

    OEM TSB listings for most Mitsubishi Montero Sport cars and light trucks sold in the U.S. from 1985+.

    Document: ENGINE BLOCK HEATER UPDATE
    Vehicle: 1997 Mitsubishi Montero Sport ES 2.4 L4 GAS

    Auto Systems:
  • Gasoline Engines
  • Document: TRANSFER LEVER STUCK IN 4H - REVISED
    Vehicle: 1999 Mitsubishi Montero Sport 3.5 V6 GAS

    Symptoms:
  • Sticking, Binding
  • Auto Systems:
  • Drive Axles, Shafts, U-Joints, CV-Joints
  • CLICK HERE TO GET FULL ACCESS TO Mitsubishi Montero Sport TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Mitsubishi Montero Sport AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mitsubishi Montero Sport cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mitsubishi Montero Sport cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mitsubishi Montero Sport cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mitsubishi Montero Sport cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Mitsubishi Montero Sport SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details2001 Mitsubishi Montero Sport Door Handle, Rear, Passenger Side, Without keyhole; A high quality, OE replacement door handle; With 1-year limited Martins warranty..

    Source: Auto Body Parts Store

    $13.41

    Click here to view more details2003 Mitsubishi Montero Sport Fog Light, Passenger Side.

    Source: Auto Body Parts Store

    $166.44

    Click here to view more details2004 Mitsubishi Montero Sport Radiator, Radiator [3.8 LTR Montero]; Montero Sport 3.5L From 12/03, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $125.50

    Click here to view more details2002 Mitsubishi Montero Sport V6, 3 L, 2972 CC, 181 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

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    Click here to view more details2004 Mitsubishi Montero Sport Used Rear Axle Assembly, 3.5, AUTO, 4X4 4x4, 3.5L (6 cyl), Very Good.

    Source: Used Auto Parts Store

    $508.00

    Click here to view more details2000 Mitsubishi Montero Sport Used Exhaust Manifold, (3.0L & 3.5L), L., Very Good.

    Source: Used Auto Parts Store

    $152.00
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