Mitsubishi Montero Sport REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Mitsubishi Montero Sport CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mitsubishi REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mitsubishi Montero Sport car and truck repair procedures including Mitsubishi engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mitsubishi Montero Sport automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mitsubishi mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Mitsubishi Montero Sport vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mitsubishi Montero Sport cars and light trucks from 1990+

Mitsubishi -> Component Replacement & Adjustment -> Thermostat, Replace -> 3000GT -> Diamante -> Eclipse -> Except Diamante, Eclipse, Montero, Montero Sport & 3000GT -> Montero & Montero Sport
Vehicle: 1998 Mitsubishi Montero Sport ES 2.4 L4 GAS

Except Diamante, Eclipse, Montero, Montero Sport & 3000GT
  • Drain cooling system into a suitable container.
  • Disconnect radiator hose from thermostat housing.
  • Remove thermostat housing retaining bolts, thermostat gasket, thermostat housing and thermostat.
  • Reverse procedure to install. Ensure thermostat flange is correctly seated in thermostat housing socket.
Diamante
  • Drain coolant into suitable container.
  • Remove lower radiator hose connection, then the water outlet fitting, Fig. .
  • Remove thermostat.
  • Reverse procedure ...

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BRAKE SERVICE PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mitsubishi Montero Sport cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> 1997-99 -> 2000-02 -> Diamante -> Eclipse -> Except Diamante, Eclipse & Lancer -> Installation -> Lancer -> Master Cylinder -> Removal -> Wheel Cylinder
Vehicle: 2002 Mitsubishi Montero Sport 3.0 V6 GAS

Master Cylinder

Except Diamante, Eclipse & Lancer
  • Disconnect brake fluid sensor electrical connector from master cylinder reservoir.
  • Position a drain pan under master cylinder.
  • On models equipped with separately mounted reservoir, disconnect reservoir hoses from the master cylinder.
  • On all models, disconnect brake lines from the master cylinder. Plug all lines and fittings.
  • Remove master cylinder to brake booster attaching nuts.
  • Pull master cylinder outward and away from brake booster, Fig. .
  • Reverse procedure to install, noting the following:
    • Prior to master cylinder installation...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Mitsubishi Montero Sport cars and light trucks sold in the U.S. for 1980+.

Mitsubishi -> Fuel Filter Scheduled Maintenance -> 1989-06 Except 1989 w/2.0L & 2.6L Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 2000 Mitsubishi Montero Sport 3.5 V6 GAS

Normal S...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mitsubishi Montero Sport cars and light trucks from 1990+.

CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 2004 Mitsubishi Montero Sport 3.5 V6 GAS

Front

Do not strike ABS rotors or outer race of driveshaft against other parts when removing or installing driveshaft. Use care not to strike pole piece at tip of front wheel speed sensor with tools when servicing vehicle.

  • Raise and support vehicle and support it with safety stands in proper locations.
  • Remove front engine undercover bolts then undercover.
  • Remove bolts securing skid plate.
  • Remove bolts and nuts from righthhand front exhaust pipe then remove exhaust pipe.
  • Remove wheel nuts and front wheels.
  • Remove wheel hub cap, cotter pin, nut, and washer. Do not apply pressure t...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Mitsubishi Montero Sport cars and light trucks from 1990+.

Starter, Replace
Vehicle: 2000 Mitsubishi Montero Sport 3.5 V6 GAS

  • Disconnect battery ground cable.
  • Remove undercover panel.
  • Remove front differential actuator assembly.
  • Remove right front engine mount heat shield.
  • Remove starter cover, then disconnect starter cabl...

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MAINTENANCE LAMP RESET PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Mitsubishi Montero Sport cars and light trucks sold in the U.S. from 1990+.

Mitsubishi -> Traction Control System (TCS) Warning Lamp -> Except 2006-09 Raider
Vehicle: 1998 Mitsubishi Montero Sport LS 3.0 V6 GAS

The TCS warning lamp is used to warn of a system fault. It will be lit during engine start-up, but should go out when the self-diagnostic system determines that the system is functioning properly. The lamp will flash when the TSC is activated...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mitsubishi Montero Sport cars and light trucks from 1990+

Radiator, Replace
Vehicle: 2001 Mitsubishi Montero Sport 3.5 V6 GAS

  • Remove engine undercover panel.
  • Drain engine coolant into suitable ...

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SERPENTINE BELT SERVICE PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Mitsubishi Montero Sport cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2000 Mitsubishi Montero Sport 3.0 V6 GAS

  • Loosen tension pulley fixing nut.
  • Loosen adjusting bolt to relieve belt tension.
  • Rem...

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COMPONENT LOCATION DIAGRAMS FOR Mitsubishi Montero Sport AUTOMOBILES

Component location diagrams for most Mitsubishi Montero Sport cars and light trucks sold in the U.S. from 1990+.

Sensor Locations Diagram for 1997 Mitsubishi Montero Sport ES 2.4 L4 GASSensor Locations Diagram for 1997 Mitsubishi Montero Sport ES 2.4 L4 GAS

Components on diagram:
  • Vehicle Speed Sensor
  • Rear Heated Oxygen Sensor
  • Throttle Position Sensor
  • Engine Coolant Temperature Sensor
  • Crankshaft Position Sensor
  • Propeller Shafts Diagram for 2004 Mitsubishi Montero Sport  3.5 V6 GASPropeller Shafts Diagram for 2004 Mitsubishi Montero Sport 3.5 V6 GAS

    Components on diagram:
  • Propeller Shaft
  • Bearing
  • CLICK HERE TO GET FULL ACCESS TO Mitsubishi Montero Sport PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Mitsubishi Montero Sport AUTOMOBILES

    OEM drawn wiring diagrams for most Mitsubishi Montero Sport cars and light trucks sold in the U.S.

    1998 Mitsubishi Montero Sport ES 2.4 L4 GAS Wiring Diagram1998 Mitsubishi Montero Sport ES 2.4 L4 GAS Wiring Diagram

    Components on diagram:
  • Clock
  • 2000 Mitsubishi Montero Sport  3.5 V6 GAS Wiring Diagram2000 Mitsubishi Montero Sport 3.5 V6 GAS Wiring Diagram

    Components on diagram:
  • Security Indicator
  • Theft Alarm Horn Relay
  • Theft Alarm Horn
  • ETACS ECU
  • CLICK HERE TO GET FULL ACCESS TO Mitsubishi Montero Sport WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Mitsubishi Montero Sport AUTOMOBILES

    OEM TSB listings for most Mitsubishi Montero Sport cars and light trucks sold in the U.S. from 1985+.

    Document: ENGINE BLOCK HEATER UPDATE - REVISED
    Vehicle: 2000 Mitsubishi Montero Sport 3.0 V6 GAS

    Auto Systems:
  • Gasoline Engines
  • Document: REPROGRAMMING WITH THE MUT-III - REVISED
    Vehicle: 2000 Mitsubishi Montero Sport 3.0 V6 GAS

    Auto Systems:
  • Tools, Equipment
  • Electronic Devices, Computers, PROMS, Sensors
  • CLICK HERE TO GET FULL ACCESS TO Mitsubishi Montero Sport TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Mitsubishi Montero Sport AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mitsubishi Montero Sport cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mitsubishi Montero Sport cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mitsubishi Montero Sport cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mitsubishi Montero Sport cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Mitsubishi Montero Sport SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details2001 Mitsubishi Montero Sport Door Handle, Rear, Passenger Side, Without keyhole; A high quality, OE replacement door handle; With 1-year limited Martins warranty..

    Source: Auto Body Parts Store

    $13.41

    Click here to view more details2004 Mitsubishi Montero Sport Shock Absorber and Strut Assembly, Rear.

    Source: Auto Body Parts Store

    $50.00

    Click here to view more details2004 Mitsubishi Montero Sport 14" x 5.5" Steel Wheel, Steel Wheel; 14 X 5.5; 6 Holes; 6 Lug; 5.5 Inch BP; Silver, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $69.50

    Click here to view more details2002 Mitsubishi Montero Sport V6, 3.5 L, 3497 CC, 215 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    Ad Hoc

    Click here to view more details2002 Mitsubishi Montero Sport Used Upper Control Arm, Driver Side, 3.0, AUTO, RWD L, Very Good.

    Source: Used Auto Parts Store

    $70.00

    Click here to view more details2000 Mitsubishi Montero Sport Used Rear Axle Assembly, 3.0, AUTO, RWD 4x2, 3.0L (6 cyl), 4.63 ratio, Very Good.

    Source: Used Auto Parts Store

    $459.00
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