Auto Parts Search
2004 Mitsubishi Montero Sport CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mitsubishi REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2004 Mitsubishi Montero Sport AUTOMOBILES
Serpentine Drive Belt Routing -> Imported Passenger Cars, Light Trucks & Vans -> Mitsubishi
Vehicle: 2004 Mitsubishi Montero Sport 3.5 V6 GAS
CLICK HERE TO GET FULL ACCESS TO 2004 Mitsubishi Montero Sport A/C & HEATER SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Mitsubishi Montero Sport AUTOMOBILES
Mitsubushi -> Disc Brakes -> Endeavor, Montero & Montero Sport -> 2WD Models -> 4WD Models -> Brake Pad Service -> Brake System Bleed -> Caliper Service -> Front -> Overhaul & Inspection -> Rear -> Replacement -> Rotor, Replace -> Tightening Specifications
Vehicle: 2004 Mitsubishi Montero Sport 3.5 V6 GAS
Brake System Bleed
The hydraulic brake system must be bled if air has entered the system. Air may enter due to low fluid level, a hydraulic fluid leak, opening of a hydraulic line or replacement of a hydraulic system component. Symptoms include loss of brake operation and/or a low or spongy brake pedal.
On models with ABS, use a suitable filter when adding fluid to reservoir tank.
- Ensure master cylinder reservoir is full. Add suitable brake fluid as needed, and securely reinstall the master cylinder cap.
- Raise and support vehicle.
- Position a drain pan under the whee...
CLICK HERE TO GET FULL ACCESS TO 2004 Mitsubishi Montero Sport BRAKE SERVICE PROCEDURES
FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Mitsubishi Montero Sport AUTOMOBILES
Mitsubishi -> Fuel Filter Replacement -> Montero, Montero Sport, Pickup, Precis, Starion & Van/Wagon w/Gasoline Engines -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2004 Mitsubishi Montero Sport 3.5 V6 GAS
Fuel System Pressure Relief
- Disconnect the fuel pump electrical connector at rear of the fuel tank.
- Start the engine and allow to idle.
- After the engine has stopped, turn the ignition switch to Off position, then disconnect the battery ground cable.
- After the fuel system repairs are complete, reconnect the fuel pump connector.
Removal & Installation
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resultin...
CLICK HERE TO GET FULL ACCESS TO 2004 Mitsubishi Montero Sport FUEL FILTER REPLACEMENT PROCEDURES
DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Mitsubishi Montero Sport AUTOMOBILES
CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 2004 Mitsubishi Montero Sport 3.5 V6 GAS
Front
Do not strike ABS rotors or outer race of driveshaft against other parts when removing or installing driveshaft. Use care not to strike pole piece at tip of front wheel speed sensor with tools when servicing vehicle.
- Raise and support vehicle and support it with safety stands in proper locations.
- Remove front engine undercover bolts then undercover.
- Remove bolts securing skid plate.
- Remove bolts and nuts from righthhand front exhaust pipe then remove exhaust pipe.
- Remove wheel nuts and front wheels.
- Remove wheel hub cap, cotter pin, nut, and washer. Do not apply pressure t...
CLICK HERE TO GET FULL ACCESS TO 2004 Mitsubishi Montero Sport DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES
STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Mitsubishi Montero Sport AUTOMOBILES
Starter, Replace
Vehicle: 2004 Mitsubishi Montero Sport 3.5 V6 GAS
- Disconnect battery ground cable.
- Remove engine undercovers.
- Remove actuator assembly from differential carrier assembly.
- Remove starter motor ...
CLICK HERE TO GET FULL ACCESS TO 2004 Mitsubishi Montero Sport STARTER & ALTERNATOR REPLACEMENT PROCEDURES
MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Mitsubishi Montero Sport AUTOMOBILES
Mitsubishi -> Malfunction Indicator Lamp (MIL) ->
Vehicle: 2004 Mitsubishi Montero Sport 3.5 V6 GAS
Immediately after the ignition switch is placed in the On position, the MIL will light for 5 seconds to indicate proper operation. The MIL will illuminate to indicate an emission control item fault. After diagnosis and repair are complete, place the ignition switch in the Off position, then clear st...
CLICK HERE TO GET FULL ACCESS TO 2004 Mitsubishi Montero Sport MAINTENANCE LAMP RESET PROCEDURES
RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Mitsubishi Montero Sport AUTOMOBILES
Radiator, Replace
Vehicle: 2004 Mitsubishi Montero Sport 3.5 V6 GAS
- Remove engine undercover panel.
- Drain engine coolant into suitable ...
CLICK HERE TO GET FULL ACCESS TO 2004 Mitsubishi Montero Sport RADIATOR & HOSE REPLACEMENT PROCEDURES
SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Mitsubishi Montero Sport AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 Mitsubishi Montero Sport 3.5 V6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
CLICK HERE TO GET FULL ACCESS TO 2004 Mitsubishi Montero Sport SERPENTINE BELT SERVICE PROCEDURES
COMPONENT LOCATION DIAGRAMS FOR 2004 Mitsubishi Montero Sport AUTOMOBILES
Component location diagrams for most 2004 Mitsubishi Montero Sport cars and light trucks sold in the U.S. from 1990+.
Junction Block And Steering Column Diagram for 2004 Mitsubishi Montero Sport 3.5 V6 GAS Components on diagram: |
EGR Components Diagram for 2004 Mitsubishi Montero Sport 3.5 V6 GAS Components on diagram: |
CLICK HERE TO GET FULL ACCESS TO 2004 Mitsubishi Montero Sport PARTS/COMPONENTS LOCATION DIAGRAMS!
WIRING DIAGRAMS FOR 2004 Mitsubishi Montero Sport AUTOMOBILES
OEM drawn wiring diagrams for most 2004 Mitsubishi Montero Sport cars and light trucks sold in the U.S.
2004 Mitsubishi Montero Sport 3.5 V6 GAS Wiring Diagram Components on diagram: |
2004 Mitsubishi Montero Sport 3.5 V6 GAS Wiring Diagram Components on diagram: |
CLICK HERE TO GET FULL ACCESS TO 2004 Mitsubishi Montero Sport WIRING DIAGRAMS!
TECHNICAL SERVICE BULLETINS FOR 2004 Mitsubishi Montero Sport AUTOMOBILES
OEM TSB listings for most 2004 Mitsubishi Montero Sport cars and light trucks sold in the U.S. from 1985+.
Document: CORRECTED SPEC. FOR REAR DIFFERENTIAL GEAR BACKLASH - SERVICE MANUAL REVISION Vehicle: 2004 Mitsubishi Montero Sport 3.5 V6 GAS Auto Systems: |
Document: CORRECTED SPEC. FOR REAR DIFFERENTIAL GEAR BACKLASH - S/M REVISION Vehicle: 2004 Mitsubishi Montero Sport 3.5 V6 GAS Auto Systems: |
CLICK HERE TO GET FULL ACCESS TO 2004 Mitsubishi Montero Sport TECHNICAL SERVICE BULLETINS!
COMPONENT/PARTS SPECIFICATIONS FOR 2004 Mitsubishi Montero Sport AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Mitsubishi Montero Sport cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Mitsubishi Montero Sport cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Mitsubishi Montero Sport cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Mitsubishi Montero Sport cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
CLICK HERE TO GET FULL ACCESS TO 2004 Mitsubishi Montero Sport SPECIFICATIONS DATA!
Shop online for auto body parts, engines, wheels, lights...
More parts |
Get the Complete Technical Service Bulletins! |
Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your 2004 Mitsubishi Montero Sport vehicle. |
Access the Complete guide! |