Mitsubishi Mighty MAX REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Mitsubishi Mighty MAX CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mitsubishi REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mitsubishi Mighty MAX car and truck repair procedures including Mitsubishi engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mitsubishi Mighty MAX automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mitsubishi mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Mitsubishi Mighty MAX vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Mitsubishi Mighty MAX AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mitsubishi Mighty MAX cars and light trucks from 1990+

Import Compressor Service -> Mitsubishi Compressor -> COMPRESSOR CLUTCH, REPLACE -> Assemble -> Disassemble -> FX105VS COMPRESSOR -> FX80 COMPRESSOR
Vehicle: 1993 Mitsubishi Mighty MAX 3.0 V6 GAS

FX80 COMPRESSOR

Disassemble
  • Disassemble magnetic clutch in numbered sequence shown in Fig. , noting the following:
    • Remove crankshaft nut by installing two six millimeter bolts by one inch long into holes of armature plate. Hold bolts using two box-end wrenches to prevent crankshaft from turning, then remove crankshaft nut and armature plate.
    • Using a screwdriver or snap-ring pliers, remove seal plate from front housing.
    • Using a brass bar, remove bearing from front housing.
  • Inspect all surfaces for scoring, crack...

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BRAKE SERVICE PROCEDURES FOR Mitsubishi Mighty MAX AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mitsubishi Mighty MAX cars and light trucks from 1990+.

MITSUBISHI, HYDRAULIC BRAKE SYSTEM -> SPECIFICATIONS
Vehicle: 1992 Mitsubishi Mighty MAX 3.0 V6 GAS

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FUEL FILTER REPLACEMENT PROCEDURES FOR Mitsubishi Mighty MAX AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Mitsubishi Mighty MAX cars and light trucks sold in the U.S. for 1980+.

Mitsubishi -> Fuel Filter Replacement -> Montero, Montero Sport, Pickup, Precis, Starion & Van/Wagon w/Gasoline Engines -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 1993 Mitsubishi Mighty MAX 2.4 L4 GAS

Fuel System Pressure Relief

  • Disconnect the fuel pump electrical connector at rear of the fuel tank.
  • Start the engine and allow to idle.
  • After the engine has stopped, turn the ignition switch to Off position, then disconnect the battery ground cable.
  • After the fuel system repairs are complete, reconnect the fuel pump connector.

Removal & Installation

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resultin...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mitsubishi Mighty MAX AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mitsubishi Mighty MAX cars and light trucks from 1990+.

CV AXLE SHAFT, Replace
Vehicle: 1992 Mitsubishi Mighty MAX SWB 3.0 V6 GAS

  • Raise and support vehicle, then remove wheel.
  • Remove caliper assembly without disconnecting brake hose. Support caliper out of way. Do not strain brake hose.
  • Remove freewheeling hub cover assembly and remove snap ring from driveshaft.
  • Remove knuckle and front hub assembly.
  • Pull left driveshaft out of differential carrier assembly without damaging oil seal.
  • Using suitable jack, raise the lower arm.
  • Remove upper mounting nuts from right shock absorber, then the shock absorber from arm post of side frame. Do not lower jack while disconnecting shock absorber or while it is disconne...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mitsubishi Mighty MAX AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Mitsubishi Mighty MAX cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 1992 Mitsubishi Mighty MAX LWB 2.4 L4 GAS

  • Disconnect battery ground cable at battery.
  • Remove drive belt.
  • Remove alternator harness connector.
  • Remove electrical connections from alternator.
  • Remove alternator bracket.
  • Remov...

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MAINTENANCE LAMP RESET PROCEDURES FOR Mitsubishi Mighty MAX AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Mitsubishi Mighty MAX cars and light trucks sold in the U.S. from 1990+.

Mitsubishi -> Malfunction Indicator Lamp (MIL) ->
Vehicle: 1992 Mitsubishi Mighty MAX 3.0 V6 GAS

Immediately after the ignition switch is placed in the On position, the MIL will light for 5 seconds to indicate proper operation. The MIL will illuminate to indicate an emission control item fault. After diagnosis and repair are complete, place the ignition switch in the Off position, then clear st...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mitsubishi Mighty MAX AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mitsubishi Mighty MAX cars and light trucks from 1990+

Radiator, Replace
Vehicle: 1994 Mitsubishi Mighty MAX 3.0 V6 GAS

  • Drain engine coolant into suitable container, then remove engine under cover.
  • Remove air cleaner case.
  • Remove transmission oil cooler hos...

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SERPENTINE BELT SERVICE PROCEDURES FOR Mitsubishi Mighty MAX AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Mitsubishi Mighty MAX cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1992 Mitsubishi Mighty MAX SWB 3.0 V6 GAS

  • Disconnect negative cable from battery.
  • Loosen alternator pivot bolt.
  • Loosen adjuster lock bolt.
  • Loosen adjusting bolt to relieve belt tension.
  • Re...

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COMPONENT LOCATION DIAGRAMS FOR Mitsubishi Mighty MAX AUTOMOBILES

Component location diagrams for most Mitsubishi Mighty MAX cars and light trucks sold in the U.S. from 1990+.

Diode Locations Diagram for 1996 Mitsubishi Mighty MAX SWB 2.4 L4 GASDiode Locations Diagram for 1996 Mitsubishi Mighty MAX SWB 2.4 L4 GAS

Components on diagram:
  • Automatic Transmission Indicator Diode
  • Diode Relay
  • Cabin Wiring Diagram for 1992 Mitsubishi Mighty MAX LWB 2.4 L4 GASCabin Wiring Diagram for 1992 Mitsubishi Mighty MAX LWB 2.4 L4 GAS

    Components on diagram:
  • Dome Light
  • G Sensor
  • Auto Cruise Control Unit
  • Rear Anti-Lock Braking System Control Unit
  • Door Switch RH
  • CLICK HERE TO GET FULL ACCESS TO Mitsubishi Mighty MAX PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Mitsubishi Mighty MAX AUTOMOBILES

    OEM drawn wiring diagrams for most Mitsubishi Mighty MAX cars and light trucks sold in the U.S.

    1992 Mitsubishi Mighty MAX SWB 2.4 L4 GAS Wiring Diagram1992 Mitsubishi Mighty MAX SWB 2.4 L4 GAS Wiring Diagram

    Components on diagram:
  • Battery
  • License Plate Light
  • Lighting Switch
  • 1995 Mitsubishi Mighty MAX SWB 2.4 L4 GAS Wiring Diagram1995 Mitsubishi Mighty MAX SWB 2.4 L4 GAS Wiring Diagram

    Components on diagram:
  • Battery
  • Ignition Switch
  • Ignition Coil
  • Generator
  • Combination Meter
  • CLICK HERE TO GET FULL ACCESS TO Mitsubishi Mighty MAX WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Mitsubishi Mighty MAX AUTOMOBILES

    OEM TSB listings for most Mitsubishi Mighty MAX cars and light trucks sold in the U.S. from 1985+.

    Document: ENGINE BLOCK HEATER UPDATE - REVISED
    Vehicle: 1985 Mitsubishi Mighty MAX 2.3 L4 DIESEL

    Auto Systems:
  • Gasoline Engines
  • Document: HIGH ALTITUDE MODIFICATIONS
    Vehicle: 1985 Mitsubishi Mighty MAX SP 2.3 L4 DIESEL

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Fuel Sys, Driveability, Filters (Air & Fuel)
  • CLICK HERE TO GET FULL ACCESS TO Mitsubishi Mighty MAX TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Mitsubishi Mighty MAX AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mitsubishi Mighty MAX cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mitsubishi Mighty MAX cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mitsubishi Mighty MAX cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mitsubishi Mighty MAX cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Mitsubishi Mighty MAX SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 1992 Mitsubishi Mighty Max Grille Assembly1992 Mitsubishi Mighty Max Grille Assembly, With headlight holes and bar grille insert; A high quality, direct fit OE replacement grille assembly..

    Source: Auto Body Parts Store

    $73.97

    Click here to view more details about 1996 Mitsubishi Mighty Max Antenna1996 Mitsubishi Mighty Max Antenna, 4-section mast; 1200 mm cable; With top and side key; A high quality universal fender mount antenna; May require modification or other adjustment to your vehicle upon installation; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $5.62

    Click here to view more details2004 Mitsubishi Montero Sport Passenger Side Rear Bumper Cover Reflector, Passenger Side Rear Bumper Cover Reflector; Without Bracket, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $4.50

    Click here to view more details1994 Mitsubishi Mighty Max Swb V6, 3 L, 2972 CC, 181 CID Rebuilt Engine, RWD, SOHC, roller cam, passenger side dipstick., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $2,081.00

    Click here to view more details1991 Mitsubishi Mighty MAX Used Air Flow Meter/Sensor, 3.5, AUTO, FWD, Very Good.

    Source: Used Auto Parts Store

    $85.00

    Click here to view more details1983 Mitsubishi Mighty MAX Used Ignition Coil, 155.9, AUTO, RWD FED, 2.6L, Very Good.

    Source: Used Auto Parts Store

    $75.00
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