Mitsubishi Galant REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Mitsubishi Galant CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mitsubishi REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mitsubishi Galant car and truck repair procedures including Mitsubishi engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mitsubishi Galant automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mitsubishi mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Mitsubishi Galant vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Mitsubishi Galant AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mitsubishi Galant cars and light trucks from 1990+

Mitsubishi -> Manual Air Conditioning & Heater System Diagnosis & Testing -> A/C Component Diagnosis & Testing -> 3000GT -> A/C Compressor Clutch -> A/C Control Unit -> A/C Switch -> Blower Motor -> Blower Resistor -> Blower Switch -> Compressor -> Condenser Fan Motor -> Condenser Fan Motor High-Low Select Relay -> Condenser Fan Motor Relay -> Diamante & 3000GT -> Dual Pressure Switch -> Eclipse -> Eclipse, Eclipse Spyder & Galant -> Eclipse, Galant, Mirage, Montero & 3000GT -> Engine Coolant Temperature A/C Cutout Switch -> Fin-Thermo & Air Inlet Sensor -> Galant & Mirage -> High Pressure Relief Valve -> Mirage -> Mirage & Montero Sport -> Mirage & Pickup -> Mirage w/1.8L Engine -> Montero -> Pickup -> Power Relay -> Receiver/Drier -> Refrigerant Temperature Sensor -> Revolution Sensor -> Triple Pressure Switch
Vehicle: 1997 Mitsubishi Galant ES 2.4 L4 GAS

Compressor
3000GT

Refer to procedure in .

A/C Compressor Clutch
  • Disconnect wiring to magnetic clutch.
  • Connect battery voltage (+) to magnetic clutch wiring.
  • If magnetic clutch is operating correctly, a click will be heard from contact of pulley and armature. If this is not heard, a malfunction is present.
Receiver/Drier

Refer to procedure in .

Dual Pressure Switch
  • Disconnect pressure switch and measure for continuity using Figs. through for pressure reference. Refer to procedure...

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BRAKE SERVICE PROCEDURES FOR Mitsubishi Galant AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mitsubishi Galant cars and light trucks from 1990+.

Disc Brakes -> Eclipse & Galant -> Adjustments -> Parking Brake
Vehicle: 1998 Mitsubishi Galant DE 2.4 L4 GAS

Parking Brake

  • Pull parking brake lever with a force of approximately 45 lbs. and count number of clicks. Lever stroke should be as follows:
  • Lever should move three to five clicks.
  • If parking brake lever stroke is not within specifications, proceed as follows:
    • Remove center console, then loosen adjusting nut on end of cable rod to free parking brake cable.
    • Remove adjustment hole plug in disc rotor, then ...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Mitsubishi Galant AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Mitsubishi Galant cars and light trucks sold in the U.S. for 1980+.

Mitsubishi -> Component Locations -> 1989-97 Galant & 1992-96 Diamante
Vehicle: 1990 Mitsubishi Galant 2.0 L4 GAS

Ref...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mitsubishi Galant AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mitsubishi Galant cars and light trucks from 1990+.

CV AXLE SHAFT, Replace -> Front
Vehicle: 2004 Mitsubishi Galant 3.8 V6 GAS

Front

Do not strike ABS rotors or outer race of driveshaft against other parts when removing or installing driveshaft. Use care not to strike pole piece at tip of front wheel speed sensor with tools when servicing vehicle.

  • Raise and support vehicle and support it with safety stands in proper locations.
  • Remove wheel nuts and front wheels.
  • Remove drain plug and drain transaxle fluid in suitable container.
  • Remove wheel hub cotter pin, nut, and washer. Do not apply pressure to wheel bearing from vehicle weight to avoid possible damage when driveshaft nut is loosened.
  • On models equi...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mitsubishi Galant AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mitsubishi Galant cars and light trucks sold in the U.S. from mid 1990's+.

Reset Procedures -> 2006 -> 2007-08 -> Tire Pressure Sensor ID Registration -> Warning Lamp
Vehicle: 2006 Mitsubishi Galant LS 3.8 V6 GAS

Tire Pressure Sensor ID Registration

2006
  • Connect a suitable scan tool to vehicle data link connector, Fig. .
  • Follow scan tool instructions to enter "Tire Pressure Sensor ID Registration" mode.
  • Select the number of tires that you want to register.
  • Starting at any TPMS transmitter, emit a signal from the transmitter as follows:
    • Ensure that TPMS transmitter location on wheel rim is clean.
    • Position magnet tool No. MIT46716 or equivalent as shown in Fig. for at least 5 seconds.
    • By holding the magnet as shown, a reed switch located inside the TPMS transmitter will be activated and the transm...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mitsubishi Galant AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Mitsubishi Galant cars and light trucks from 1990+.

Starter, Replace
Vehicle: 1993 Mitsubishi Galant ES 2.0 L4 GAS

  • Disconnect battery ground cable.
  • Remove air cleaner assembly.
  • On models equipped with electronically controlled suspension, remove ECS compressor assembl...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mitsubishi Galant AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mitsubishi Galant cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> Mitsubishi -> 1999-2005 Galant & 2000-05 Eclipse
Vehicle: 2004 Mitsubishi Galant 2.4 L4 GAS

Under normal operating conditions the cabin air filter should be replaced every 12 months or 7,500 miles. In dusty areas change the cabin air filter more often.

  • Remove the glove compartment.
  • Through the glove compartment opening, remove the cabin air filter cover.
  • Pull ...

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MAINTENANCE LAMP RESET PROCEDURES FOR Mitsubishi Galant AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Mitsubishi Galant cars and light trucks sold in the U.S. from 1990+.

Mitsubishi -> Malfunction Indicator Lamp (MIL) ->
Vehicle: 2002 Mitsubishi Galant 3.0 V6 GAS

Immediately after the ignition switch is placed in the On position, the MIL will light for 5 seconds to indicate proper operation. The MIL will illuminate to indicate an emission control item fault. After diagnosis and repair are complete, place the ignition switch in the Off position, then clear st...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mitsubishi Galant AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mitsubishi Galant cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2007 Mitsubishi Galant DE 2.4 L4 GAS

Lower

  • Disconnect battery ground cable.
  • Drain cooling system into a suitable container by loosening drain plug of radiator.
  • Reposition hose clamp at radiator outlet.
  • Remove hose from radiator.
  • Reposition hose clamp at water inlet.
  • Remove hose from water inlet.
  • Remove hose from vehicle.
  • Reverse procedure t...

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SERPENTINE BELT SERVICE PROCEDURES FOR Mitsubishi Galant AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Mitsubishi Galant cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2008 Mitsubishi Galant DE 2.4 L4 GAS

  • Raise and support vehicle.
  • Remove side engine under covers.
  • Rotate auto-tensioner counterclockwise, using a suitable tool...

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COMPONENT LOCATION DIAGRAMS FOR Mitsubishi Galant AUTOMOBILES

Component location diagrams for most Mitsubishi Galant cars and light trucks sold in the U.S. from 1990+.

Fuel Injection Component Locations Diagram for 1991 Mitsubishi Galant LS 2.0 L4 GASFuel Injection Component Locations Diagram for 1991 Mitsubishi Galant LS 2.0 L4 GAS

Components on diagram:
  • Data Link Connector
  • Vehicle Speed Sensor
  • Oxygen Sensor
  • Air Conditioning Switch
  • Engine Control Module
  • Radiator Components Diagram for 2003 Mitsubishi Galant  2.4 L4 GASRadiator Components Diagram for 2003 Mitsubishi Galant 2.4 L4 GAS

    Components on diagram:
  • Radiator
  • Radiator Support
  • Reserve Tank
  • A/T Oil Cooler Hose
  • Lower Insulator
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    WIRING DIAGRAMS FOR Mitsubishi Galant AUTOMOBILES

    OEM drawn wiring diagrams for most Mitsubishi Galant cars and light trucks sold in the U.S.

    1992 Mitsubishi Galant GS 2.0 L4 GAS Wiring Diagram1992 Mitsubishi Galant GS 2.0 L4 GAS Wiring Diagram

    Components on diagram:
  • Brake Indicator
  • Parking Brake Switch
  • Brake Fluid Level Sensor
  • Fuel Pump And Gauge Assembly
  • Fuel Gauge Unit
  • 1991 Mitsubishi Galant VR-4 2.0 L4 GAS Wiring Diagram1991 Mitsubishi Galant VR-4 2.0 L4 GAS Wiring Diagram

    Components on diagram:
  • Theft-Alarm Horn Relay
  • Headlight Relay
  • Headlight (Left Side)
  • Headlight (Right Side)
  • Theft-Alarm Headlight Relay
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    TECHNICAL SERVICE BULLETINS FOR Mitsubishi Galant AUTOMOBILES

    OEM TSB listings for most Mitsubishi Galant cars and light trucks sold in the U.S. from 1985+.

    Document: PISTON SELECTION PROCEDURE
    Vehicle: 1993 Mitsubishi Galant S 2.0 L4 GAS

    Auto Systems:
  • Gasoline Engines
  • Document: A/T (KM175) - NEW DIAG SHEET/RECORD RESULTS OF DIAG
    Vehicle: 1985 Mitsubishi Galant 2.4 L4 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • CLICK HERE TO GET FULL ACCESS TO Mitsubishi Galant TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Mitsubishi Galant AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mitsubishi Galant cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mitsubishi Galant cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mitsubishi Galant cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mitsubishi Galant cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Mitsubishi Galant SPECIFICATIONS DATA!

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