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Mitsubishi Montero CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mitsubishi REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mitsubishi Montero car and truck
repair procedures including Mitsubishi engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mitsubishi Montero automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Mitsubishi Montero AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mitsubishi Montero cars and light trucks from 1990+
Mitsubishi -> Automatic Temperature Control System Diagnosis & Testing -> A/C SYSTEM TROUBLESHOOTING
Vehicle: 1993 Mitsubishi Montero 3.0 V6 GAS
Refer to Figs. through for...
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BRAKE SERVICE PROCEDURES FOR Mitsubishi Montero AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mitsubishi Montero cars and light trucks from 1990+.
Power Brake Units -> Description
Vehicle: 1997 Mitsubishi Montero SR 3.5 V6 GAS
The power brake unit is a vacuum assist diaphragm assembly which multiplies the force exerted on the master cylinder piston in order to increase the hydraulic pressure delivered to the wheel calipers. This effectively decreases the effort required to attain sufficient stopping performance.
Vacuum assist units are powered by the opposition of engine vacuum to atmospheric pressure. A piston, cylinder and flexible diaphr...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mitsubishi Montero AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mitsubishi Montero cars and light trucks sold in the U.S. for 1980+.
Mitsubishi -> Component Locations -> 1990-96 Pickup, 1989-00 Montero (Except 2.6L) & 1988-90 Van/Wagon
Vehicle: 1994 Mitsubishi Montero LS 3.0 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mitsubishi Montero AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mitsubishi Montero cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1991 Mitsubishi Montero RS 3.0 V6 GAS
- Raise and support vehicle, then remove wheel.
- Remove caliper assembly without disconnecting brake hose. Support caliper out of way. Do not strain brake hose.
- Remove freewheeling hub cover assembly and remove snap ring from driveshaft.
- Remove knuckle and front hub assembly.
- Pull left driveshaft out of differential carrier assembly without damaging oil seal.
- Using suitable jack, raise the lower arm.
- Remove upper mounting nuts from right shock absorber, then the shock absorber from arm post of side frame. Do not lower jack while disconnecting shock absorber or while it is disconne...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mitsubishi Montero AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mitsubishi Montero cars and light trucks sold in the U.S. from mid 1990's+.
Component Replacement -> Tightening Specifications -> TPMS Antenna -> TPMS Receiver -> TPMS Transmitter
Vehicle: 2004 Mitsubishi Montero 3.8 V6 GAS
When a TPMS transmitter or receiver is replaced, register the tire pressure sensor ID of all TPMS transmitter contained tires.
When a TPMS antenna and feeder cable are replaced, register the tire pressure sensor ID of all tires with a TPMS transmitter and then ensure that the receiver is functioning correctly through the completion of the registration.
TPMS Antenna
- Remove the right and left splash shields, Fig. .
- Remove TPMS antenna from its mounting point, Fig. .
- Reverse procedure to install.
- Perform "Tire Pressure Sensor ID Registration" as outlined under "Reset Procedures."
TPMS R...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mitsubishi Montero AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mitsubishi Montero cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1997 Mitsubishi Montero LS 3.5 V6 GAS
- Disconnect battery ground cable.
- Drain transaxle fluid, then remove transaxle fluid cooler lines.
- Remove starter cover, then disconnect starter cables.
- Remove starter mounti...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mitsubishi Montero AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mitsubishi Montero cars and light trucks sold in the U.S. from 1990+.
Mitsubishi -> Air Bag Warning Lamp -> Except 2006-09 Raider
Vehicle: 1998 Mitsubishi Montero 3.5 V6 GAS
The diagnosis unit monitors the Supplemental Restraint System (SRS) and stores data concerning any faults detected in the system. When the ignition key is in the On or Start positions, the lamp should illuminate for approximately 7 seconds, then turn off. This indicates the system is operating proper...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mitsubishi Montero AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mitsubishi Montero cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1992 Mitsubishi Montero 3.0 V6 GAS
- Disconnect negative cable from battery.
- Drain coolant into a suitable container.
- On models with automatic transmission, remove under cover.
- On all models, remove air cleaner case.
- Remove overflow hose from radiator.
- Remove reserve tank.
- Remove radiator upper hose.
- Remove radiator lower hose.
- Remove radiator shroud.
- On models with automatic transmission, remove two trans...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mitsubishi Montero AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mitsubishi Montero cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1990 Mitsubishi Montero 3.0 V6 GAS
- Loosen tension pulley fixing nut.
- Loosen adjustin...
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COMPONENT LOCATION DIAGRAMS FOR Mitsubishi Montero AUTOMOBILES
Component location diagrams for most Mitsubishi Montero cars and light trucks sold in the U.S. from 1990+.
 Underhood Component Locations Diagram for 2006 Mitsubishi Montero Limited 3.8 V6 GASComponents on diagram: |
 MFI System Component Locations Diagram for 1996 Mitsubishi Montero LS 3.0 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Mitsubishi Montero AUTOMOBILES
OEM drawn wiring diagrams for most Mitsubishi Montero cars and light trucks sold in the U.S.
 1990 Mitsubishi Montero Sport 3.0 V6 GAS Wiring DiagramComponents on diagram: |
 1993 Mitsubishi Montero LS 3.0 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mitsubishi Montero AUTOMOBILES
OEM TSB listings for most Mitsubishi Montero cars and light trucks sold in the U.S. from 1985+.
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Document: CORRECTED MOTOR ANTENNA AND CONTROL UNIT INSPECTION PROCEDURES - SERVICE MANUAL REVISION Vehicle: 1994 Mitsubishi Montero LS 3.0 V6 GAS Auto Systems: |
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Document: RECOMMENDED FUELS Vehicle: 1995 Mitsubishi Montero LS 3.0 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mitsubishi Montero AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mitsubishi Montero cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mitsubishi Montero cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mitsubishi Montero cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mitsubishi Montero cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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