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Chrysler CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chrysler car and truck repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chrysler automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chrysler mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chrysler vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+

    Orifice Tube/Expansion Valve Locations -> Domestic Light Trucks & Vans -> 2001-02
    Vehicle: 2001 Chrysler Town & Country LXI 3.8 V6 GAS

    [[table data]]

    CLICK HERE TO GET FULL ACCESS TO Chrysler A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler cars and light trucks from 1990+.

    Disc Brakes -> Type 4 -> Caliper Service -> Assemble -> Disassemble -> Overhaul -> Replacement
    Vehicle: 2003 Chrysler 300M Special 3.5 V6 GAS

    Replacement

    • Remove caliper from brake rotor and brake pads from caliper as outlined in "Brake Pad Service."
    • Disconnect brake hose at brake caliper, then cap brake line.
    • Reverse procedure to install.

    Overhaul

    Disassemble
    • Remove caliper assembly as outlined under "Brake Pad, Service."
    • Place a wood block between caliper piston and caliper fingers. With brake hose attached to caliper, carefully depress brake pedal to push piston out of caliper bore. Prop brake pedal to any position below first inch of brake pedal travel to prevent brake fluid loss.
    • If pistons are to be removed from both caliper...

    CLICK HERE TO GET FULL ACCESS TO Chrysler BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. for 1980+.

    DaimlerChrysler/AMC/Eagle Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1981-06 Front Wheel Drive Models Except Champ & Colt -> Normal Service -> Severe Service
    Vehicle: 1994 Chrysler LHS 3.5 V6 GAS

    Normal ...

    CLICK HERE TO GET FULL ACCESS TO Chrysler FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler cars and light trucks from 1990+.

    DRIVESHAFT, Replace
    Vehicle: 2009 Chrysler 300 LX 2.7 V6 GAS

    • Raise and support vehicle on hoist.
    • Mark transmission and axle flanges and rubber couplers for installation alignment.
    • Remove crossmember, rear exhaust system and heat shield.
    • Remove propeller shaft front and rear coupler-to-flange bolts.
    • Remove center bearing mounting bolts.
    • Remove propeller shaft with aid of helper. Never allow propeller shaft to hang from center bearing, or while only co...

    CLICK HERE TO GET FULL ACCESS TO Chrysler DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chrysler AUTOMOBILES

    Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chrysler cars and light trucks sold in the U.S. from mid 1990's+.

    Description
    Vehicle: 2004 Chrysler 300M 3.5 V6 GAS

    There are two types of TPMS (Tire Pressure Monitoring Systems) available, a base system and a premium system. The Base TPMS consists of tire pressure monitoring sensors attached to each road wheel through the valve stem mounting hole, a central receiver module and an indicator lamp. The Premium TPMS consists of tire pressure monitoring sensors attached to each road wheel through the valve stem mounting hole, a WCM (Wireless Control Module), three wheel sensor transponders located in three of the four wh...

    CLICK HERE TO GET FULL ACCESS TO Chrysler TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+.

    Alternator, Replace
    Vehicle: 1996 Chrysler Sebring LX 2.5 V6 GAS

    • Disconnect negative ground cable from remote negative terminal on shock tower.
    • Unplug field circuit from alternator.
    • Remove the B+ terminal nut and wire.
    • Loosen top mounting ear bolt.
    • Loosen pivot bolt.
    • Loosen adjusting bolt on idler to allow removal of alternator drive belt.
    • Remove pivot bolt.Do not drop spacer
    • Remove top mounting ear bolt.
    • Remove upper a...

    CLICK HERE TO GET FULL ACCESS TO Chrysler STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. as equipped to the current model year.

    Cabin Air Filter Service -> Chrysler LLC -> 2000-07 Caravan, Grand Caravan, Grand Voyager, Town & Country, Voyager & 2004-08 Pacifica
    Vehicle: 2007 Chrysler Pacifica Limited 4.0 V6 GAS

    On 2000-03 models, the cabin air filter should be replaced every 15,000 miles.

    On 2004-08 models, the cabin air filter should be replaced every 12,000 miles.

    • The cabin air filter is located under the passenger side of the instrument panel behind a cabin air filter access door on the lower evaporator housing.
    • Slide the cabin air filter access door latch rearward until the latch engages the open stop, Fig. .
    • Remove the cabin air filter acc...

    CLICK HERE TO GET FULL ACCESS TO Chrysler CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.

    Chrysler LLC Cars -> Telescoping Steering Wheel Indicator -> Crossfire
    Vehicle: 2005 Chrysler Crossfire SRT-6 3.2 V6 GAS

    When the ignition switch is placed in the On position the Telescoping Steering Wheel indicator should light as a bulb check. The lamp should go Off when the engine is started. If the...

    CLICK HERE TO GET FULL ACCESS TO Chrysler MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+

    Heater Hose, Replace -> Inlet -> Outlet
    Vehicle: 1991 Chrysler Daytona 2.5 L4 GAS

    Inlet

    • Drain coolant into a suitable container.
    • Loosen hose clamp connecting hose to heater core inlet tube.
    • Loosen hose clamp connecting hose to heat control valve.
    • Remove hose from vehicle.
    • Reverse procedu...

    CLICK HERE TO GET FULL ACCESS TO Chrysler RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 1998 Chrysler Town & Country SX 3.8 V6 GAS

    • Raise vehicle on hoist.
    • Remove right front splash shield.
    • Rotate or lift the belt tensioner arm, using a suitable too...

    CLICK HERE TO GET FULL ACCESS TO Chrysler SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Chrysler AUTOMOBILES

    Component location diagrams for most Chrysler cars and light trucks sold in the U.S. from 1990+.

    Airbag System Diagram for 2004 Chrysler Concorde LX 2.7 V6 GASAirbag System Diagram for 2004 Chrysler Concorde LX 2.7 V6 GAS

    Components on diagram:
  • Clockspring
  • Occupant Restraint Controller
  • Airbag Module
  • Driver Airbag Module
  • Passenger Airbag Module
  • Instrument Panel Diagram for 2005 Chrysler 300 C SRT8 6.1 V8 GASInstrument Panel Diagram for 2005 Chrysler 300 C SRT8 6.1 V8 GAS

    Components on diagram:
  • Data Link Connector
  • Sun Sensor
  • Glove Box Lamp
  • Headlamp Switch
  • Cigar Lighter
  • CLICK HERE TO GET FULL ACCESS TO Chrysler PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chrysler AUTOMOBILES

    OEM drawn wiring diagrams for most Chrysler cars and light trucks sold in the U.S.

    2001 Chrysler Voyager LX 3.3 V6 GAS Wiring Diagram2001 Chrysler Voyager LX 3.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Traction Control Switch
  • Body Control Module
  • Controller Anti-Lock Brake
  • Intelligent Power Module
  • 2005 Chrysler PT Cruiser  2.4 L4 GAS Wiring Diagram2005 Chrysler PT Cruiser 2.4 L4 GAS Wiring Diagram

    Components on diagram:
  • Transmission Control Relay
  • Powertrain Control Module
  • CLICK HERE TO GET FULL ACCESS TO Chrysler WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chrysler AUTOMOBILES

    OEM TSB listings for most Chrysler cars and light trucks sold in the U.S. from 1985+.

    Document: WINDSHIELD WIPER BLADE / ELEMENT MAINTENANCE
    Vehicle: 2000 Chrysler Grand Voyager SE 3.3 V6 FLEX

    Auto Systems:
  • Chassis Electrical, Wiring, Fuses & Breakers, Wipers, Motors
  • Document: LIFTGATE BUMPER FASTENER WILL NOT TIGHTEN
    Vehicle: 2005 Chrysler Crossfire 3.2 V6 GAS

    Auto Systems:
  • Glass, Doors, Hood, Decklid, Tailgate, Liftgate, Locks
  • CLICK HERE TO GET FULL ACCESS TO Chrysler TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chrysler AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chrysler SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2006 Chrysler PT Cruiser Radiator Support Tie Bar2006 Chrysler PT Cruiser Radiator Support Tie Bar, A high quality, direct fit OE replacement radiator support tie bar; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $36.16

    Click here to view more details about 2002 Chrysler Town & Country Bumper Absorber, Front2002 Chrysler Town & Country Bumper Absorber, Front, A High Quality, Direct Fit OE Replacement For Bumper Absorber.

    Source: Auto Body Parts Store

    $38.54

    Click here to view more details about 2006 Chrysler Sebring Sedan Power Door Mirror, Passenger Side2006 Chrysler Sebring Sedan Power Door Mirror, Passenger Side, PASSENGER SIDE POWER DOOR MIRROR, NON-FOLDAWAY STYLE, TEXTURED , , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $70.52

    Click here to view more details1988 Chrysler Conquest L4, 2.6 L, 2555 CC Rebuilt Engine, FWD, OHC, non turbo, two vent tubes on side of block (supplied with new head casting)., Warranty: 7-Year/70,000 Mile, .

    Source: Rebuilt Engines Store

    $1,946.00

    Click here to view more details2004 Chrysler Crossfire Used Wiper Motor Front, Very Good.

    Source: Used Auto Parts Store

    $132.00

    Click here to view more details1994 Chrysler LHS Used Rear Vent Window, Passenger Side, Very Good.

    Source: Used Auto Parts Store

    $80.00
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