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Chrysler CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chrysler car and truck
repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chrysler
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chrysler AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+
Compressor Service -> Model 10PA15 Compressor -> COMPRESSOR TESTING -> COMPRESSOR CLUTCH OPERATION CHECK -> HIGH PRESSURE RELIEF VALVE CHECK -> REVOLUTION PICKUP SENSOR CHECK
Vehicle: 1993 Chrysler Lebaron GTC 3.0 V6 GAS
REVOLUTION PICKUP SENSOR CHECK
Using an ohmmeter, check resistance between sensor terminals 1 and 2. At 68°F, resistance should be 185 ohms.
HIGH PRESSURE RELIEF VALVE CHECK
The high pressure relief valve suspends air conditioning system operation by releasing refrigerant when system pressure exceed 505 psi. The valve again closes and restores A/C operation when pressure falls to 341 psi. A leak at "section A," Fig. ...
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BRAKE SERVICE PROCEDURES FOR Chrysler AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler cars and light trucks from 1990+.
Hydraulic Brake Systems -> Description -> Diagonally Split Hydraulic Brake Systems -> Front & Rear Split Hydraulic Brake Systems -> Master Cylinders -> Type 1 -> Type 2 -> Type 3 -> Type 4
Vehicle: 1995 Chrysler NEW Yorker 3.5 V6 GAS
Front & Rear Split Hydraulic Brake Systems
When the brake pedal is depressed, both the primary (front brake) and the secondary (rear brake) master cylinder pistons are moved simultaneously to exert hydraulic fluid pressure on their respective independent hydraulic systems. The fluid displacement of the two master cylinders is proportioned to fulfill the requirements of each of the two independent hydraulic brake systems, Fig. .
If a failure of a rear (secondary) brake system should occur, initial brake pedal movement causes the unrestricted secondary piston to bottom in the master cyl...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler/AMC/Eagle Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1981-06 Front Wheel Drive Models Except Champ & Colt -> Normal Service -> Severe Service
Vehicle: 1994 Chrysler LHS 3.5 V6 GAS
Normal ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2008 Chrysler Sebring Touring 2.4 L4 GAS
- On models equipped with anti-lock brakes, disconnect front speed sensor.
- On all models, remove brake hose clip and cotter pin.
- Remove drive shaft nut, Fig. .
- Loosen but do not remove ball joint nut using steering linkage puller tool No. MB991113, or equivalent.
- Loosen but do not remove tie rod end using steering linkage puller tool No. MB991113...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chrysler AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chrysler cars and light trucks sold in the U.S. from mid 1990's+.
Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Identification -> Intermittent & Poor Connections -> Intermittents -> Low Pressure -> Poor Connections -> System Fault -> TPMS Check
Vehicle: 2008 Chrysler PT Cruiser 2.4 L4 GAS
Accessing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.
Diagnostic Trouble Code Identification
Refer to Fig. for diagnostic trouble code identification.
Clearing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to DLC (Data Link Connector), and follow manufacturer's instructions.
TPMS Check
When diagnosing a TPMS problem, first check the TPMS indicator lamp with ignition switch in the On position. From the Off position, turn the ignition key to On and check the TPMS indicator la...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2008 Chrysler Town & Country LX 3.3 V6 GAS
- Install a suitable engine support tool.
- Disconnect battery ground cable.
- Remove nut holding B+ wire to terminal.
- Disconnect solenoid and B+ wires from starter terminals.
- Disconnect wire connector from solenoid terminal.
- Remove transmission to starter mounting bolt and ground wire.
- R...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Chrysler LLC -> 2007-09 Avenger & Sebring
Vehicle: 2007 Chrysler Sebring Limited 3.5 V6 GAS
The cabin air filter should be replaced every 12,000 miles.
- Open the glove compartment.
- Push inward on the sides of the glove compartment bin, then lower the glove compartment.
- Remove the clip securing the dampener from the bin clip hole by sliding the retaining clip rearward.
- Pivot the glove compartment downward and detach the hooks from the instrument panel.
- Remove the glove compartment.
- Release the two tabs retaining the cabin air filter cover to the A/C-heater housing, then remove the cover, Fig. .
- Remove the cabin air filter element from the A/C-heater housing, Fig. .
- Ins...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Cars -> Check Engine Lamp -> Breeze, Cirrus, Crossfire, Neon, Prowler, Sebring Convertible, Sebring Sedan, Stratus Sedan, 300M
Vehicle: 1999 Chrysler Sebring JXI 2.5 V6 GAS
The Powertrain Control Module (PCM) monitors a variety of sensors and systems. Each time the ignition is turned On, the instrument panel Malfunction Indicator Lamp (MIL) should light for approximately 2 seconds and then go out. If the PCM senses a fault condition with a monitored circuit or if the PCM enters Limp-In mode, a Dia...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2004 Chrysler 300M Special 3.5 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at heater tube.
- Remove hose from heater tube.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2005 Chrysler Pacifica 3.5 V6 GAS
Do not let tensioner arm snap back to freearm position, sever damage may occur to tensioner. Belt tension is not adjustable. Belt adjustment is maintained by an automatic belt tensioner.
- Disconnect battery ground cable from battery.
- Raise vehicle on h...
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COMPONENT LOCATION DIAGRAMS FOR Chrysler AUTOMOBILES
Component location diagrams for most Chrysler cars and light trucks sold in the U.S. from 1990+.
 Instrument Panel Connectors Diagram for 2002 Chrysler Town & Country 3.8 V6 GASComponents on diagram: |
 Window Drop Relay Assembly Diagram for 2005 Chrysler Sebring 2.7 V6 FLEXComponents on diagram: |
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WIRING DIAGRAMS FOR Chrysler AUTOMOBILES
OEM drawn wiring diagrams for most Chrysler cars and light trucks sold in the U.S.
 2000 Chrysler Grand Voyager 3.3 V6 FLEX Wiring DiagramComponents on diagram: |
 2005 Chrysler Pacifica 3.8 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chrysler AUTOMOBILES
OEM TSB listings for most Chrysler cars and light trucks sold in the U.S. from 1985+.
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Document: 60-WAY ELECTRICAL CONNECTORS - REPAIR KITS RELEASED Vehicle: 1989 Chrysler TC Maserati 2.2 L4 GAS Auto Systems: |
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Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED Vehicle: 1995 Chrysler Cirrus LX 2.5 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chrysler AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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