Chrysler REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Chrysler CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chrysler car and truck repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chrysler automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chrysler mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chrysler vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+

Component Replacement & Adjustment -> Caravan, Town & Country & Voyager -> Cabin Air Filter, Replace
Vehicle: 2004 Chrysler Town & Country 3.3 V6 GAS

The cabin air filter is located at the bottom of the lower evaporator housing on the passenger side of the instrument panel center stack.

  • Slide cabin air filter door latch toward rear of veh...

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BRAKE SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service
Vehicle: 2004 Chrysler Sebring 2.4 L4 GAS

The only serviceable component on master cylinder(s) are the reservoir and seali...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. for 1980+.

DaimlerChrysler/AMC/Eagle Passenger Cars -> Fuel Filter Replacement -> 1998-04 Concorde, Intrepid, LHS, Vision & 300M -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2002 Chrysler Concorde LXI 3.5 V6 GAS

Fuel System Pressure Relief

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.

  • Remove the fuel pump relay from the Power D...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler cars and light trucks from 1990+.

CV AXLE SHAFT, Replace -> Front -> Install -> Rear -> Remove
Vehicle: 2008 Chrysler Pacifica LX 3.8 V6 GAS

Front

  • Raise and support vehicle.
  • Remove cotter pin and nut lock from end of half shaft.
  • Remove wheel and tire assembly from vehicle.
  • Remove wave washer from end of half shaft.
  • With vehicle's brakes applied to keep hub from turning, loosen and remove half shaft nut.
  • Remove two front disc brake caliper adapter to steering knuckle attaching bolts.
  • Remove disc brake caliper assembly from steering knuckle. Caliper assembly is removed by first rotating top of caliper assembly away from steering knuckle and then removing bottom of assembly out from under machined abutment on steering k...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chrysler AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chrysler cars and light trucks sold in the U.S. from mid 1990's+.

Description
Vehicle: 2004 Chrysler 300M 3.5 V6 GAS

There are two types of TPMS (Tire Pressure Monitoring Systems) available, a base system and a premium system. The Base TPMS consists of tire pressure monitoring sensors attached to each road wheel through the valve stem mounting hole, a central receiver module and an indicator lamp. The Premium TPMS consists of tire pressure monitoring sensors attached to each road wheel through the valve stem mounting hole, a WCM (Wireless Control Module), three wheel sensor transponders located in three of the four wh...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+.

Starter, Replace
Vehicle: 2008 Chrysler 300 Touring LWB 3.5 V6 GAS

  • Disconnect battery ground cable.
  • Lock steering wheel in straight-ahead position using suitable wheel holder.
  • Raise and support vehicle.
  • Remove underbody splash shield.
  • Remove center pinch bolt, then separate intermediate steering shaft upper from lower shaft.
  • Disconnect starter electrical connec...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> Chrysler LLC -> 2000-07 Caravan, Grand Caravan, Grand Voyager, Town & Country, Voyager & 2004-08 Pacifica
Vehicle: 2006 Chrysler Town & Country 3.3 V6 GAS

On 2000-03 models, the cabin air filter should be replaced every 15,000 miles.

On 2004-08 models, the cabin air filter should be replaced every 12,000 miles.

  • The cabin air filter is located under the passenger side of the instrument panel behind a cabin air filter access door on the lower evaporator housing.
  • Slide the cabin air filter access door latch rearward until the latch engages the open stop, Fig. .
  • Remove the cabin air filter acc...

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MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.

Chrysler LLC Cars -> Power Loss/Limit Lamp -> Chrysler, Dodge & Plymouth
Vehicle: 1995 Chrysler Sebring LXI 2.5 V6 GAS

The Power Loss/Limit lamp should light for approximately 3 seconds after the ignition has been turned On as a bulb inspection. If improper or no signals are received by the logic module from various sensors, the logic modul...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+

Radiator, Replace
Vehicle: 2010 Chrysler 300 C LWB 5.7 V8 GAS

  • Disconnect battery ground cable.
  • Drain cooling system into a suitable container.
  • Remove upper radiator hose.
  • Remove upper radiator closure panels.
  • Remove radiator fan assembly.
  • Raise vehicle.
  • Remove lower splash shield.
  • Remove lower radiator hose.
  • Remove lower condenser mount bolts.
  • Lower vehicle.
  • Remove upper radia...

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SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 2008 Chrysler Sebring 2.4 L4 GAS

Removal

  • Raise and support vehicle.
  • Remove righthand front wheel assembly, then the drive belt splash shield.
  • Insert a 3/8 inch drive breaker bar into square opening of belt tensioner pivot plate.
  • Apply only enough force to rotate belt tensioner clockwise until tensioner bottoms out and belt can be removed from pulleys.

Installation

  • Insert a 3/8 inch drive breaker bar into square openin...

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COMPONENT LOCATION DIAGRAMS FOR Chrysler AUTOMOBILES

Component location diagrams for most Chrysler cars and light trucks sold in the U.S. from 1990+.

Lower Body Components Diagram for 2005 Chrysler Sebring  2.4 L4 GASLower Body Components Diagram for 2005 Chrysler Sebring 2.4 L4 GAS

Components on diagram:
  • Antenna
  • Transmission Range Indicator Illumination
  • Connector C-304
  • Connector C-306
  • Connector C-309
  • Body Components Diagram for 2006 Chrysler PT Cruiser  2.4 L4 GASBody Components Diagram for 2006 Chrysler PT Cruiser 2.4 L4 GAS

    Components on diagram:
  • Connector C-362
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    WIRING DIAGRAMS FOR Chrysler AUTOMOBILES

    OEM drawn wiring diagrams for most Chrysler cars and light trucks sold in the U.S.

    1993 Chrysler Lebaron Landau 3.0 V6 GAS Wiring Diagram1993 Chrysler Lebaron Landau 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Left Front Door Jamb Switch
  • 2005 Chrysler Town & Country  3.8 V6 GAS Wiring Diagram2005 Chrysler Town & Country 3.8 V6 GAS Wiring Diagram

    Components on diagram:
  • Battery
  • Generator
  • Speed Control Servo
  • A/C Compressor Clutch
  • Anti Lock Brake Module
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    TECHNICAL SERVICE BULLETINS FOR Chrysler AUTOMOBILES

    OEM TSB listings for most Chrysler cars and light trucks sold in the U.S. from 1985+.

    Document: NO RADIO AUDIO OR DISPLAY FOLLOWING ENGINE CRANK
    Vehicle: 2006 Chrysler 300 Limited 3.5 V6 GAS

    Symptoms:
  • Inoperative, No Response
  • Auto Systems:
  • Entertainment: Stereo, Radio, Cassettes
  • Document: DRIVERS AIRBAG DEPLOYMENT FIELD STUDY - TOLL-FREE #
    Vehicle: 1991 Chrysler NEW Yorker Fifth Avenue 3.3 V6 GAS

    Auto Systems:
  • Seats, Belts, Interior Trim, Carpets, Air Bags
  • CLICK HERE TO GET FULL ACCESS TO Chrysler TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chrysler AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chrysler SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 1998 Chrysler Sebring Radiator Fan1998 Chrysler Sebring Radiator Fan, 9 blades; Single type; Includes motor and shroud; A high quality, OE replacement radiator fan shroud assembly; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $100.32

    Click here to view more details2001 Chrysler Town & Country Door Handle, Front, Passenger Side, Without keyhole; A high quality, direct fit OE replacement door handle; With 1-year limited Martins warranty..

    Source: Auto Body Parts Store

    $16.42

    Click here to view more details2002 Chrysler Sebring Coupe Passenger Side Head Light Assembly, Passenger Side Head Light Assembly; For Coupe Models, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $151.50

    Click here to view more details about 1995 Chrysler Sebring LX V6, 2.5 L, 2497 CC, 152 CID Rebuilt Engine1995 Chrysler Sebring LX V6, 2.5 L, 2497 CC, 152 CID Rebuilt Engine, FWD, non turbo, roller cam, with balance assembly, (supplied with new head casting)., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,558.00

    Click here to view more details2007 Chrysler Aspen Used Rear Axle Assembly, 4.7, AUTO, 4X2 HEXAGON COVER (12 BOLT, 9.25 RING GEAR), 3.55 RATIO, Very Good.

    Source: Used Auto Parts Store

    $499.00

    Click here to view more details2007 Chrysler Aspen Used Upper Control Arm, Driver Side, 3.7, AUTO, 4X2 L, 4x2, Very Good.

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    $86.00
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