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Chrysler CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chrysler car and truck repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chrysler automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chrysler mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chrysler vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+

    Cooling System Capacities -> DaimlerChrysler Corp. Light Trucks & Vans -> 1992-2002 Chrysler Town & Country, Voyager, Dodge Caravan & Plymouth Voyager
    Vehicle: 1998 Chrysler Town & Country LX 3.8 V6 GAS

    [[table data]]

    CLICK HERE TO GET FULL ACCESS TO Chrysler A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler cars and light trucks from 1990+.

    Hydraulic Brake Systems -> Description -> Diagonally Split Hydraulic Brake Systems -> Front & Rear Split Hydraulic Brake Systems -> Master Cylinders -> Type 1 -> Type 2 -> Type 3
    Vehicle: 1997 Chrysler Cirrus LX 2.5 V6 GAS

    Front & Rear Split Hydraulic Brake Systems

    When the brake pedal is depressed, both the primary (front brake) and the secondary (rear brake), master cylinder pistons are moved simultaneously to exert hydraulic fluid pressure on their respective independent hydraulic systems. The fluid displacement of the two master cylinders is proportioned to fulfill the requirements of each of the two independent hydraulic brake systems, Fig. .

    If a failure of a rear (secondary) brake system occurs, initial brake pedal movement causes the unrestricted secondary piston to bottom in the master cylinder...

    CLICK HERE TO GET FULL ACCESS TO Chrysler BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. for 1980+.

    DaimlerChrysler/AMC/Eagle Passenger Cars -> Fuel Filter Replacement -> Acclaim, Aries, Caravelle, Charger, Daytona, Dynasty, E-Class, Executive, Horizon, Imperial (FWD), Lancer, LeBaron, LeBaron GTS, Omni, Reliant, Shadow, Spirit, Sundance, Turismo, 600, 1984-93 New Yorker & 1987-84 Laser w/1988-95 2.5L, 1989-92 3.0L & 3.3L -> Fuel System Pressure Relief -> Removal & Installation
    Vehicle: 1990 Chrysler Lebaron 3.0 V6 GAS

    Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

    Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

    After the battery ...

    CLICK HERE TO GET FULL ACCESS TO Chrysler FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler cars and light trucks from 1990+.

    CV AXLE SHAFT, Replace
    Vehicle: 1996 Chrysler Concorde LX 3.5 V6 GAS

    • Raise and support vehicle.
    • Remove front wheel and tire assembly from vehicle.
    • Remove front caliper assembly from front steering knuckle assembly.
    • Remove front braking disk (rotor) from hub, by pulling it straight off wheel mounting studs.
    • Remove speed sensor cable routing bracket from strut assembly.
    • Remove hub and bearing to stub axle retaining nut.
    • Install a puller, Special Tool 6790 or equivalent, on hub and bearing assembly, using wheel lug nuts to secure it in place.
    • Install a wheel lug nut on wheel stud to protect threads on stud. Install a flat blade pry tool to keep hub ...

    CLICK HERE TO GET FULL ACCESS TO Chrysler DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chrysler AUTOMOBILES

    Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chrysler cars and light trucks sold in the U.S. from mid 1990's+.

    Wiring Diagrams -> Wire Color Code Identification
    Vehicle: 2007 Chrysler 300 Touring LWB 3.5 V6 GAS

    Refer to Figs. through for ...

    [[table data]]

    CLICK HERE TO GET FULL ACCESS TO Chrysler TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+.

    Alternator, Replace
    Vehicle: 2008 Chrysler PT Cruiser LX 2.4 L4 GAS

    • Remove air cleaner lid, then disconnect inlet air sensor and makeup air hose.
    • Place transaxle in gated park.
    • Disconnect battery ground cable.
    • Loosen upper alternator T-bolt lock nut.
    • Raise and support vehicle.
    • Remove right front wheel and tire.
    • Remove accessory drive splash shield.
    • Remove pencil strut from engine.
    • Loosen alternator lower pivot bolt.
    • Loosen accessory drive belt T-bolt.
    • Disconnect electrical connectors from alternator.
    • Rotate power steering and air conditioning drive belt tensioner clockwise, using a suitable tool.
    • Remove drive belt and release tension.
    • Loosen pivot bolt, ...

    CLICK HERE TO GET FULL ACCESS TO Chrysler STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. as equipped to the current model year.

    Cabin Air Filter Service -> Chrysler LLC -> 2000-07 Caravan, Grand Caravan, Grand Voyager, Town & Country, Voyager & 2004-08 Pacifica
    Vehicle: 2007 Chrysler Pacifica Limited 4.0 V6 GAS

    On 2000-03 models, the cabin air filter should be replaced every 15,000 miles.

    On 2004-08 models, the cabin air filter should be replaced every 12,000 miles.

    • The cabin air filter is located under the passenger side of the instrument panel behind a cabin air filter access door on the lower evaporator housing.
    • Slide the cabin air filter access door latch rearward until the latch engages the open stop, Fig. .
    • Remove the cabin air filter acc...

    CLICK HERE TO GET FULL ACCESS TO Chrysler CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.

    Chrysler LLC Trucks -> Check Engine Lamp -> Chrysler, Dodge, Jeep & Plymouth Except Ram 50
    Vehicle: 2002 Chrysler Voyager 2.4 L4 GAS

    On models less OBD II, the Check Engine lamp should light for approximately 3 seconds after the ignition has been turned On as a bulb inspection. If improper or no signals are received by the Powertrain Control Module (PCM) from various sensors and monitored systems or if the PCM enters its Limp-In mode, the PCM will light the Check Engine lamp. On Chrysler, Dodge and Plymouth models, After diagnosing and servicing the vehicle, the PCM memory will be cleared after approximately 40 to 100 ignition key On-Off cycles or by using a suitable scan tool. ...

    CLICK HERE TO GET FULL ACCESS TO Chrysler MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+

    Coolant Hose, Replace -> Lower -> Upper
    Vehicle: 1997 Chrysler Cirrus LX 2.4 L4 GAS

    Lower

    • Drain cooling system into a suitable container.
    • Reposition hose clamp from radiator using hose clamp pliers.
    • Remove radiator outlet hose from radiator.
    • Reposition hose clamp from water pump inlet tube using hose clamp pliers.
    • Remove radiator outlet hose from water pump inlet tube and from vehicle.
    • Reverse proc...

    CLICK HERE TO GET FULL ACCESS TO Chrysler RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 2004 Chrysler 300M 3.5 V6 GAS

    • Remove tensioner pulley locking nut.
    • Raise and support vehicle.
    • Remove push clips attaching lower air shield to ...

    CLICK HERE TO GET FULL ACCESS TO Chrysler SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Chrysler AUTOMOBILES

    Component location diagrams for most Chrysler cars and light trucks sold in the U.S. from 1990+.

    HVAC Components Diagram for 1996 Chrysler Sebring JXI 2.5 V6 GASHVAC Components Diagram for 1996 Chrysler Sebring JXI 2.5 V6 GAS

    Components on diagram:
  • HVAC Control
  • Instrument Panel
  • Mode Door Actuator
  • Evaporator Temperature Sensor
  • Connector C-200
  • Diagnostic Connectors Diagram for 1998 Chrysler Sebring LX 2.0 L4 GASDiagnostic Connectors Diagram for 1998 Chrysler Sebring LX 2.0 L4 GAS

    Components on diagram:
  • Connector Data Link
  • CLICK HERE TO GET FULL ACCESS TO Chrysler PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chrysler AUTOMOBILES

    OEM drawn wiring diagrams for most Chrysler cars and light trucks sold in the U.S.

    1992 Chrysler Lebaron  3.0 V6 GAS Wiring Diagram1992 Chrysler Lebaron 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Underhood Light
  • Mercury Switch
  • 2008 Chrysler Sebring  2.7 V6 FLEX Wiring Diagram2008 Chrysler Sebring 2.7 V6 FLEX Wiring Diagram

    Components on diagram:
  • Driver Seat Switch
  • Totally Integrated Power Module
  • Driver Horizontal Seat Adjuster Motor
  • Driver Front Vertical Seat Adjuster Motor
  • Driver Recliner Adjuster Seat Motor
  • CLICK HERE TO GET FULL ACCESS TO Chrysler WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chrysler AUTOMOBILES

    OEM TSB listings for most Chrysler cars and light trucks sold in the U.S. from 1985+.

    Document: CHROME WHEEL CARE
    Vehicle: 1999 Chrysler 300M 3.5 V6 GAS

    Auto Systems:
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: CRUISE CONTROL INOP/BRAKE PEDAL PARTIALLY DEPRESSED
    Vehicle: 1992 Chrysler Imperial 3.8 V6 GAS

    Auto Systems:
  • Instruments, Dash Cluster, Warning Lights, Mirrors
  • CLICK HERE TO GET FULL ACCESS TO Chrysler TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chrysler AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chrysler SPECIFICATIONS DATA!

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    Click here to view more details about 2000 Chrysler Town & Country Door Handle, Rear, Driver Side2000 Chrysler Town & Country Door Handle, Rear, Driver Side, Without keyhole; A high quality, OE replacement door handle; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $18.13

    Click here to view more details about 2000 Chrysler Cirrus Bumper Reinforcement, Front2000 Chrysler Cirrus Bumper Reinforcement, Front, A high quality, direct fit OE replacement bumper reinforcement; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $44.45

    Click here to view more details about 1997 Chrysler New Yorker LHS Wheel Center Cap1997 Chrysler New Yorker LHS Wheel Center Cap, WHEEL CENTER CAP, EQUIPMENT CHROME , , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $23.50

    Click here to view more details1997 Chrysler Intrepid V6, 3.5 L, 3497 CC, 215 CID Rebuilt Engine, OHC, fuel injection, 24 valves, hydraulic adjusters, oval head, Warranty: 7-Year/70,000 Mile, .

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    $2,520.00

    Click here to view more details1985 Chrysler Fifth Avenue Used Distributor, Very Good.

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    $86.00

    Click here to view more details1998 Chrysler Concorde Used Power Window Motor, Driver Side, Passenger Side Rear, 4DR, Good.

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    $77.00
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