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Chrysler CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chrysler car and truck repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chrysler automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chrysler mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chrysler vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+

    Component Replacement & Adjustment -> Light Trucks & Vans -> Temperature/Blend Air Door Motor, Replace -> Grand Cherokee
    Vehicle: 1996 Chrysler Town & Country 3.8 V6 GAS

    Grand Cherokee
    • Disconnect motor electrical con...

    CLICK HERE TO GET FULL ACCESS TO Chrysler A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler cars and light trucks from 1990+.

    Hydraulic Brake Systems -> Adjustments -> Brake Booster Pushrod-To-Primary Piston Clearance -> Brake Pedal Height -> Type 2 Master Cylinder
    Vehicle: 1995 Chrysler Lebaron GTC 3.0 V6 GAS

    Type 2 Master Cylinder
    Brake Booster Pushrod-To-Primary Piston Clearance
    • With master cylinder removed from vehicle, as described under "Component Replacement," proceed as follows:
      • Measure distance between master cylinder end face and the piston, Fig. . Position a square (straight scale) against edge of master cylinder, then measure and subtract thickness of the square to determine dimension B.
      • Find dimension C by measuring distance between brake booster mounting surface and the end face, Fig. .
      • Measure distance between master cylinder mounting surface and the pushrod end, Fig. . Find dimen...

    CLICK HERE TO GET FULL ACCESS TO Chrysler BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. for 1980+.

    DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> 2001-06 Caravan, Town & Country & Voyager
    Vehicle: 2005 Chrysler Town & Country 3.8 V6 GAS

    Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

    Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

    After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.

    The fuel filter is combined with the in-tank fuel pump module. The...

    CLICK HERE TO GET FULL ACCESS TO Chrysler FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler cars and light trucks from 1990+.

    CV AXLE SHAFT, Replace
    Vehicle: 1994 Chrysler Intrepid 3.5 V6 GAS

    • Raise and support vehicle.
    • Remove wheel and tire assemblies.
    • Remove brake caliper assembly.
    • Remove brake rotor by pulling it straight off mounting studs.
    • Remove speed sensor cable routing bracket from strut assembly.
    • Remove stub axle and hub retaining nut.
    • Insert suitable pry bar between transmission case and driveshaft, then pry driveshaft from transmission. Do not pull on driveshaft and do not insert pry bar deep enough to damage oil seal. Only pry inner joint from retaining snap ring. Do not attempt to remove inner tripod joint from transaxle stub shaft.
    • Support steering knuc...

    CLICK HERE TO GET FULL ACCESS TO Chrysler DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chrysler AUTOMOBILES

    Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chrysler cars and light trucks sold in the U.S. from mid 1990's+.

    Component Replacement -> Pressure Monitor Sensor -> Tire Pressure Module
    Vehicle: 2004 Chrysler Crossfire 3.2 V6 GAS

    Pressure Monitor Sensor

    • Raise and support vehicle with jack stands, then remove tire and wheel assembly.
    • Remove wheel balancing weights.
    • Remove valve cap and stem using suitable tool.
    • Remove sensor to wheel valve stem nut.
    • Break down upper and lower tire bead, then dismount upper bead.
    • Remove tire pressure sensor transmitter.
    • Reverse procedu...

    CLICK HERE TO GET FULL ACCESS TO Chrysler TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+.

    Starter, Replace
    Vehicle: 1992 Chrysler Town & Country 3.3 V6 GAS

    • Disconnect battery ground cable.
    • Raise and support vehicle.
    • Remove starter motor attaching bolts and nuts.
    • Disconnect all electrical connectors from starter motor a...

    CLICK HERE TO GET FULL ACCESS TO Chrysler STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. as equipped to the current model year.

    Cabin Air Filter Service -> Chrysler LLC -> 2005-09 300, Magnum, 2006-09 Charger & 2008-09 Challenger
    Vehicle: 2008 Chrysler 300 Touring 3.5 V6 GAS

    The cabin air filter should be replaced every 12,000 miles.

    • Open the hood.
    • Remove the passenger side air inlet grille from the cowl panel, Fig. .
    • Open the cabin air filter door.
    • Remove the cabin air filter from the filter housing...

    CLICK HERE TO GET FULL ACCESS TO Chrysler CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.

    Chrysler LLC Trucks -> Electronic Throttle Control Indicator ->
    Vehicle: 2000 Chrysler Town & Country 3.3 V6 GAS

    When the ignition is turned On, the lamp will light for approximately 6-12 seconds as a bulb inspection. If the lamp is illuminated with the engine running, the vehicle is usually drivable but the electronic throttle system must be diagnosed and servic...

    CLICK HERE TO GET FULL ACCESS TO Chrysler MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+

    Coolant Hose, Replace -> Lower -> Upper
    Vehicle: 2007 Chrysler Pacifica Limited 4.0 V6 GAS

    Lower

    • Raise and support vehicle.
    • Drain cooling system into a suitable container.
    • Reposition hose clamp from radiator.
    • Remove radiator outlet hose from radiator.
    • Reposition hose clamp from water inlet tube.
    • Remove radiator outlet hose from water inlet tube and from vehicle.
    • Reve...

    CLICK HERE TO GET FULL ACCESS TO Chrysler RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator & Power Steering
    Vehicle: 1993 Chrysler Lebaron GTC 3.0 V6 GAS

    Air Conditioning

    • Loosen adjusting locknut, then turn jack-screw, counterclockwise to reduce belt tension and remove belt.
    • When reinstalling belt, a...

    CLICK HERE TO GET FULL ACCESS TO Chrysler SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Chrysler AUTOMOBILES

    Component location diagrams for most Chrysler cars and light trucks sold in the U.S. from 1990+.

    Fuse Block Diagram for 2003 Chrysler PT Cruiser Turbo 2.4 L4 GASFuse Block Diagram for 2003 Chrysler PT Cruiser Turbo 2.4 L4 GAS

    Components on diagram:
  • Fuse Panel
  • Steering Column Diagram for 2006 Chrysler PT Cruiser Touring 2.4 L4 GASSteering Column Diagram for 2006 Chrysler PT Cruiser Touring 2.4 L4 GAS

    Components on diagram:
  • Speed Control Switch
  • Airbag Squib
  • Connector C-5
  • Steering Control Module
  • CLICK HERE TO GET FULL ACCESS TO Chrysler PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chrysler AUTOMOBILES

    OEM drawn wiring diagrams for most Chrysler cars and light trucks sold in the U.S.

    1995 Chrysler Sebring LXI 2.5 V6 GAS Wiring Diagram1995 Chrysler Sebring LXI 2.5 V6 GAS Wiring Diagram

    Components on diagram:
  • ABS-ECU
  • ABS Valve Relay
  • ABS Hydraulic Unit
  • ABS Motor Relay
  • 2001 Chrysler PT Cruiser  2.4 L4 GAS Wiring Diagram2001 Chrysler PT Cruiser 2.4 L4 GAS Wiring Diagram

    Components on diagram:
  • Turn Signal Switch
  • Multi-Function Switch
  • Combination Flasher
  • Hazard Flasher Switch
  • CLICK HERE TO GET FULL ACCESS TO Chrysler WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chrysler AUTOMOBILES

    OEM TSB listings for most Chrysler cars and light trucks sold in the U.S. from 1985+.

    Document: SWITCH/STOP LAMP - ADJUSTMENT PROC (DOMESTIC FWD)
    Vehicle: 1986 Chrysler Laser XE 2.5 L4 GAS

    Auto Systems:
  • Chassis Electrical, Wiring, Fuses & Breakers, Wipers, Motors
  • Document: FLASH: RADIO - CD LOSES LAST PLAYED TRACK AFTER A IGNITION SWITCH CYCLE
    Vehicle: 2008 Chrysler Aspen Limited 5.7 V8 GAS

    Auto Systems:
  • Entertainment: Stereo, Radio, Cassettes
  • CLICK HERE TO GET FULL ACCESS TO Chrysler TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chrysler AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chrysler SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2003 Chrysler Sebring Mirror, Driver Side2003 Chrysler Sebring Mirror, Driver Side.

    Source: Auto Body Parts Store

    $118.34

    Click here to view more details about 2000 Chrysler Concorde Headlight Bracket, Driver Side2000 Chrysler Concorde Headlight Bracket, Driver Side, A High Quality, Direct Fit OE Replacement For Headlight Housing..

    Source: Auto Body Parts Store

    $36.94

    Click here to view more details about 1994 Chrysler Lebaron Door Mirror Passenger Side1994 Chrysler Lebaron Door Mirror Passenger Side, Passenger Side Power Door Mirror; Black, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $64.50

    Click here to view more details about 1995 Chrysler Cirrus LX V6, 2.5 L, 2497 CC, 152 CID Rebuilt Engine1995 Chrysler Cirrus LX V6, 2.5 L, 2497 CC, 152 CID Rebuilt Engine, FWD, non turbo, roller cam, with balance assembly, (supplied with new head casting)., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,558.00

    Click here to view more details2000 Chrysler Grand Voyager Used Wiper Motor Rear, Very Good.

    Source: Used Auto Parts Store

    $86.00

    Click here to view more details2009 Chrysler Aspen Used Rear Axle Assembly, 4.7, AUTO, 4X2, Very Good.

    Source: Used Auto Parts Store

    $961.00
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