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Chrysler CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chrysler car and truck repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chrysler automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chrysler mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chrysler vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+

    Cooling Fans -> Light Trucks & Vans -> Component Replacement -> 2.5L Engine -> 4.0L Engine -> Caravan, Town & Country & Voyager -> Cherokee -> Cooling Fan -> Dakota & Durango -> Grand Cherokee
    Vehicle: 2000 Chrysler Voyager 2.4 L4 GAS

    Cooling Fan
    Caravan, Town & Country & Voyager
    • Raise and support vehicle
    • Remove radiator outlet hose from mounting clips on fan shroud.
    • On models equipped with auxiliary transmission cooler, remove lower cooling line from mounting clip on fan shroud.
    • On all models, lower vehicle, then remove air cleaner and ducting from throttle body and vehicle.
    • Disconnect electrical connector for cooling fan, then remove attaching screw for coolant recovery system from crossmember.
    • Disconnect upper radiator mounts from crossmember.
    • ...

    CLICK HERE TO GET FULL ACCESS TO Chrysler A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler cars and light trucks from 1990+.

    Disc Brakes -> Type 5 -> Brake System Bleed
    Vehicle: 2001 Chrysler Concorde 3.2 V6 GAS

    Refer to "Hydraulic Brake S... "

    CLICK HERE TO GET FULL ACCESS TO Chrysler BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. for 1980+.

    DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> 2001-06 Caravan, Town & Country & Voyager
    Vehicle: 2005 Chrysler Town & Country 3.3 V6 GAS

    Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

    Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

    After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.

    The fuel filter is combined with the in-tank fuel pump module. The...

    CLICK HERE TO GET FULL ACCESS TO Chrysler FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler cars and light trucks from 1990+.

    CV AXLE SHAFT, Replace -> Install -> Remove
    Vehicle: 2005 Chrysler PT Cruiser 2.4 L4 GAS

    Remove

    • Disconnect negative battery cable.
    • Place transaxle in gated park.
    • Raise vehicle on hoist.
    • Remove wheel and tire assembly.
    • Remove cotter pin, nut lock, spring washer and hub nut from end of outer C/V joint stub axle.
    • On models equipped with ABS, disconnect front wheel speed sensor and secure harness out of the way.
    • Remove nut and bolt retaining ball joint stud into steering knuckle.
    • Separate ball joint stud from steering knuckle by prying down on lower control arm. Use caution when separating ball joint stud from steering knuckle, so ball joint seal does not get damaged.
    • Rem...

    CLICK HERE TO GET FULL ACCESS TO Chrysler DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chrysler AUTOMOBILES

    Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chrysler cars and light trucks sold in the U.S. from mid 1990's+.

    Component Replacement -> Front -> Installation -> Rear -> Removal -> Tire Pressure Sensor -> TPMS Transponder
    Vehicle: 2009 Chrysler Sebring LX 2.7 V6 FLEX

    Tire Pressure Sensor

    The cap used on this valve stem contains an O-ring seal to prevent contamination and moisture from entering the valve stem. Retain this valve stem cap for reuse. Do not substitute a regular valve stem cap in its place.

    The valve stem used on this vehicle is made of aluminum and the core is nickel plated brass. The original valve stem core must be reinstalled and not substituted with a valve stem core made of a different material. This is required to prevent corrosion in the valve stem caused by the different metals.

    Removal
    • Loosen the wheel lug nuts.
    • Raise...

    CLICK HERE TO GET FULL ACCESS TO Chrysler TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+.

    Alternator, Replace
    Vehicle: 1996 Chrysler Sebring LXI 2.5 V6 GAS

    • Disconnect negative ground cable from remote negative terminal on shock tower.
    • Unplug field circuit from alternator.
    • Remove the B+ terminal nut and wire.
    • Loosen top mounting ear bolt.
    • Loosen pivot bolt.
    • Loosen adjusting bolt on idler to allow removal of alternator drive belt.
    • Remove pivot bolt.Do not drop spacer
    • Remove top mounting ear bolt.
    • Remove upper a...

    CLICK HERE TO GET FULL ACCESS TO Chrysler STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. as equipped to the current model year.

    Cabin Air Filter Service -> Chrysler LLC -> 2005-09 300, Magnum, 2006-09 Charger & 2008-09 Challenger
    Vehicle: 2008 Chrysler 300 Touring LWB 3.5 V6 GAS

    The cabin air filter should be replaced every 12,000 miles.

    • Open the hood.
    • Remove the passenger side air inlet grille from the cowl panel, Fig. .
    • Open the cabin air filter door.
    • Remove the cabin air filter from the filter housing...

    CLICK HERE TO GET FULL ACCESS TO Chrysler CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.

    Chrysler LLC Cars -> Traction Control System (TCS) Warning Lamp ->
    Vehicle: 2008 Chrysler Sebring Limited 2.4 L4 GAS

    This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warni...

    CLICK HERE TO GET FULL ACCESS TO Chrysler MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+

    Coolant Hose, Replace -> Lower -> Upper
    Vehicle: 1991 Chrysler Lebaron 2.5 L4 GAS

    Lower

    • Drain coolant into a suitable container.
    • Loosen hose clamp connecting hose to radiator.
    • Loosen hose clamp connecting hose to water pump.
    • Remove hose from vehicle.
    • Reverse procedure to i...

    CLICK HERE TO GET FULL ACCESS TO Chrysler RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 2007 Chrysler Crossfire Limited 3.2 V6 GAS

    • Pull accessory drive belt tensioner in a counterclockwise d...

    CLICK HERE TO GET FULL ACCESS TO Chrysler SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Chrysler AUTOMOBILES

    Component location diagrams for most Chrysler cars and light trucks sold in the U.S. from 1990+.

    Speed Control System Component Locations Diagram for 2000 Chrysler Intrepid  3.2 V6 GASSpeed Control System Component Locations Diagram for 2000 Chrysler Intrepid 3.2 V6 GAS

    Components on diagram:
  • Brake Switch
  • Brake Switch Connector
  • Wheel Speed Sensors Connectors Diagram for 2002 Chrysler Sebring  2.7 V6 GASWheel Speed Sensors Connectors Diagram for 2002 Chrysler Sebring 2.7 V6 GAS

    Components on diagram:
  • Seat Belt
  • Wheel Speed Sensor Connector
  • CLICK HERE TO GET FULL ACCESS TO Chrysler PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chrysler AUTOMOBILES

    OEM drawn wiring diagrams for most Chrysler cars and light trucks sold in the U.S.

    2005 Chrysler Sebring  3.0 V6 GAS Wiring Diagram2005 Chrysler Sebring 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Condenser Fan Motor
  • Fan Control Relay
  • Radiator Fan Motor
  • Fan Control Module
  • Engine Control Module/ Powertrain Control Module
  • 2005 Chrysler Town & Country  3.8 V6 GAS Wiring Diagram2005 Chrysler Town & Country 3.8 V6 GAS Wiring Diagram

    Components on diagram:
  • Battery
  • Generator
  • Speed Control Servo
  • A/C Compressor Clutch
  • Anti Lock Brake Module
  • CLICK HERE TO GET FULL ACCESS TO Chrysler WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chrysler AUTOMOBILES

    OEM TSB listings for most Chrysler cars and light trucks sold in the U.S. from 1985+.

    Document: REVISED POWER STEERING BLEEDING PROCEDURES - REVISED
    Vehicle: 2004 Chrysler PT Cruiser 2.4 L4 GAS

    Auto Systems:
  • Steering, Suspension
  • Document: NO-CHARGE CONDITION - CHECKING & CORRECTING
    Vehicle: 1985 Chrysler Executive Limousine 2.6 L4 GAS

    Symptoms:
  • Starting Problems
  • Auto Systems:
  • Starting, Charging, Battery
  • CLICK HERE TO GET FULL ACCESS TO Chrysler TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chrysler AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chrysler SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2006 Chrysler 300 Bumper Trim, Front, Driver Side2006 Chrysler 300 Bumper Trim, Front, Driver Side, Without headlight washer hole; Made from tough impact-resistant plastic for maximum durability and tensile strength; Built to exact OE quality, fit, and finish; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $35.30

    Click here to view more details about 2011 Chrysler Town & Country Antenna2011 Chrysler Town & Country Antenna, 4-section mast; 1200 mm cable; With top and side key; A high quality universal fender mount antenna; May require modification or other adjustment to your vehicle upon installation; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $5.62

    Click here to view more details about 2000 Chrysler Cirrus 15" Wheel Cover2000 Chrysler Cirrus 15" Wheel Cover, Wheel Cover; 15 Inch; 10 Holes; Chrome, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $41.50

    Click here to view more details1988 Chrysler Conquest L4, 2.6 L, 2555 CC Rebuilt Engine, FWD, OHC, non turbo, two vent tubes on side of block (supplied with new head casting)., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,946.00

    Click here to view more details2003 Chrysler Town & Country Used Tail Finish Panel, moulding license (handle), chrome, Good.

    Source: Used Auto Parts Store

    $73.00

    Click here to view more details1995 Chrysler Cirrus Used Wiper Motor Front, Very Good.

    Source: Used Auto Parts Store

    $70.00
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