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Chrysler CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chrysler car and truck repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chrysler automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chrysler mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chrysler vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+

    Component Replacement & Adjustment -> Caravan, Town & Country & Voyager -> HVAC Housing, Replace -> Front -> Rear
    Vehicle: 2003 Chrysler Town & Country 3.3 V6 FLEX

    Front

    • Recover refrigerant as outlined under .
    • Drain engine coolant into suitable container.
    • Disconnect liquid line and suction line from expansion valve as outlined under "Liquid Line, Removal" and "Suction Line, Removal."
    • Disconnect heater hoses from heater core tubes as outlined under "Heater Hose, Removal."
    • Remove HVAC housing nuts and studs from engine compartment side of dash panel, Fig. .
    • Remove six lower console retaining screws, then the lower console.
    • Remove bolts securing lower supports to instrument panel frame.
    • Remove bolts securing lower supports to floor pan.
    • Disconnect ele...

    CLICK HERE TO GET FULL ACCESS TO Chrysler A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler cars and light trucks from 1990+.

    Disc Brakes -> Caliper Service -> Assemble -> Caravan, Town & Country & Voyager -> Commander -> Dakota & Durango -> Disassemble -> Front -> Full Size Pickup -> Grand Cherokee, Liberty & Wrangler -> Inspection -> Installation -> Pacifica -> PT Cruiser -> Rear -> Removal -> Sprinter
    Vehicle: 2005 Chrysler PT Cruiser 2.4 L4 GAS

    Caravan, Town & Country & Voyager

    Refer to for caliper replacement procedures.

    Disassemble
    • Remove caliper from adapter and rotor as outlined under . Do not disconnect brake hose from caliper. Support caliper at all times to prevent brake hose damage.
    • Position caliper away from rotor to prevent brake fluid spillage on machined surface, then place a small block of wood between caliper fingers to prevent piston damage during removal.
    • Gently depress brake pedal to force caliper piston out of bore, then secure brake pedal at any position below one inch of pedal travel to prevent master cy...

    CLICK HERE TO GET FULL ACCESS TO Chrysler BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. for 1980+.

    DaimlerChrysler/AMC/Eagle Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1981-06 Front Wheel Drive Models Except Champ & Colt -> Normal Service -> Severe Service
    Vehicle: 1992 Chrysler Imperial 3.8 V6 GAS

    Normal ...

    CLICK HERE TO GET FULL ACCESS TO Chrysler FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler cars and light trucks from 1990+.

    CV AXLE SHAFT, Replace
    Vehicle: 1990 Chrysler NEW Yorker Fifth Avenue 3.3 V6 GAS

    Inboard C/V joints have stub shafts splined into differential side gears, or intermediate shaft on right side of an equal length system. Driveshafts are spring loaded and are retained to side gears by constant spring pressure provided by spring contained in C/V joints.

    • Raise and support vehicle.
    • Remove tires and wheels.
    • Remove cotter pin, lock and spring washer, then hub nut and washer.
    • If removing righthand driveshaft, speedometer pinion must be removed prior to driveshaft removal.
    • Remove clamp bolt securing ball joint clamp bolt to steering knuckle, then separate ball joint ...

    CLICK HERE TO GET FULL ACCESS TO Chrysler DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chrysler AUTOMOBILES

    Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chrysler cars and light trucks sold in the U.S. from mid 1990's+.

    Component Replacement -> Installation -> Removal -> Tire Pressure Sensor -> TPMS Transponder
    Vehicle: 2007 Chrysler Pacifica Touring 4.0 V6 GAS

    Tire Pressure Sensor

    The cap used on this valve stem contains an O-ring seal to prevent contamination and moisture from entering the valve stem. Retain this valve stem cap for reuse. Do not substitute a regular valve stem cap in its place.

    The valve stem used on this vehicle is made of aluminum and the core is nickel plated brass. The original valve stem core must be reinstalled and not substituted with a valve stem core made of a different material. This is required to prevent corrosion in the valve stem caused by the different metals.

    Removal
    • Raise and support vehicle with ...

    CLICK HERE TO GET FULL ACCESS TO Chrysler TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+.

    Alternator, Replace
    Vehicle: 2003 Chrysler 300M Special 3.5 V6 GAS

    • Disconnect battery ground cable.
    • Loosen alternator lower mounting bolt, then pivot bolt. Do not remove bolts.
    • Loosen drive belt adjustment bolt, then remove drive belt.
    • Remove alternator bracket, lower mounting bolt and pivot bolt.
    • Remove alternator, then disc...

    CLICK HERE TO GET FULL ACCESS TO Chrysler STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. as equipped to the current model year.

    Cabin Air Filter Service -> Chrysler LLC -> 2007-09 Avenger & Sebring
    Vehicle: 2009 Chrysler Sebring LX 2.4 L4 GAS

    The cabin air filter should be replaced every 12,000 miles.

    • Open the glove compartment.
    • Push inward on the sides of the glove compartment bin, then lower the glove compartment.
    • Remove the clip securing the dampener from the bin clip hole by sliding the retaining clip rearward.
    • Pivot the glove compartment downward and detach the hooks from the instrument panel.
    • Remove the glove compartment.
    • Release the two tabs retaining the cabin air filter cover to the A/C-heater housing, then remove the cover, Fig. .
    • Remove the cabin air filter element from the A/C-heater housing, Fig. .
    • Ins...

    CLICK HERE TO GET FULL ACCESS TO Chrysler CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.

    Chrysler LLC Cars -> Check Engine Lamp -> Charger, Magnum & 300C
    Vehicle: 2005 Chrysler 300 C 5.7 V8 GAS

    The Powertrain Control Module (PCM) monitors a variety of sensors and systems. Each time the ignition is turned On, the instrument panel Malfunction Indicator Lamp (MIL) should light for approximately 2 seconds and then go out. If the PCM senses a fault condition with a monitored circuit or if the PCM enters Limp-In mode, a Diagnostic Trouble Code (DTC) in is stored in the PCM memory. After diagnosing and servicing the vehicle, use a suitable scan tool to erase DTCs and to reset the MIL.

    The lamp illuminates when the ignition is first turned to the on position to check th...

    CLICK HERE TO GET FULL ACCESS TO Chrysler MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+

    Heater Hose, Replace -> Bypass -> Inlet -> Outlet
    Vehicle: 1993 Chrysler Lebaron 3.0 V6 GAS

    Inlet

    • Drain cooling system into a suitable container.
    • Reposition heater hose inlet clamp at coolant crossover tube using hose clamp pliers.
    • Remove heater inlet hose from coolant crossover tube.
    • Reposition heater core inlet hose clamp at heater core using hose clamp pliers.
    • Remove hose from vehicle.
    • Reverse procedure to install.

    Outlet

    • Drain cooling system into a suitable container.
    • Reposition heater hose outlet clamp at water pump inlet tube using hose clamp pliers.
    • Disconnect...

    CLICK HERE TO GET FULL ACCESS TO Chrysler RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 2008 Chrysler Town & Country LX 3.3 V6 GAS

    Do not allow drive belt tensioner to snap back, as damage to tensioner and/or personal injury could result.

    • Disconnect battery ground cable from battery.
    • Raise vehicle on hoist.
    • Remove drive belt shield bolts, then drive...

    CLICK HERE TO GET FULL ACCESS TO Chrysler SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Chrysler AUTOMOBILES

    Component location diagrams for most Chrysler cars and light trucks sold in the U.S. from 1990+.

    LH Engine Compartment Splices Diagram for 2000 Chrysler Sebring JX 2.5 V6 GASLH Engine Compartment Splices Diagram for 2000 Chrysler Sebring JX 2.5 V6 GAS

    Components on diagram:
  • Power Distribution Center
  • Left Fender
  • Splice S-100
  • Splice S-101
  • Splice S-102
  • Center High Mounted Stop Lamp Diagram for 2004 Chrysler PT Cruiser  2.4 L4 GASCenter High Mounted Stop Lamp Diagram for 2004 Chrysler PT Cruiser 2.4 L4 GAS

    Components on diagram:
  • Center High Mounted Stop Lamp
  • Connector C-302
  • CLICK HERE TO GET FULL ACCESS TO Chrysler PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chrysler AUTOMOBILES

    OEM drawn wiring diagrams for most Chrysler cars and light trucks sold in the U.S.

    1999 Chrysler Intrepid  2.7 V6 GAS Wiring Diagram1999 Chrysler Intrepid 2.7 V6 GAS Wiring Diagram

    Components on diagram:
  • Body Control Module
  • Blower Motor Resistor Block
  • Manual Temperature Control Head
  • 1998 Chrysler Town & Country LX 3.3 V6 GAS Wiring Diagram1998 Chrysler Town & Country LX 3.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Body Control Module
  • Right Power Window Switch
  • Left Power Window Switch
  • Right Power Door Lock Switch
  • Left Power Door Lock Switch
  • CLICK HERE TO GET FULL ACCESS TO Chrysler WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chrysler AUTOMOBILES

    OEM TSB listings for most Chrysler cars and light trucks sold in the U.S. from 1985+.

    Document: BUMP FEEL/HESIT/MISS DURING A/C COMP ENGAGE
    Vehicle: 1996 Chrysler Town & Country LX 3.8 V6 GAS

    Symptoms:
  • Driveability
  • Auto Systems:
  • Fuel Sys, Driveability, Filters (Air & Fuel)
  • Document: POP/CLUNK SOUND FROM FRONT OF VEHICLE
    Vehicle: 2002 Chrysler Sebring 2.4 L4 GAS

    Symptoms:
  • Noise
  • Auto Systems:
  • Finishes, Body Structure, Frame, Bumpers
  • CLICK HERE TO GET FULL ACCESS TO Chrysler TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chrysler AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chrysler SPECIFICATIONS DATA!

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    $16.42

    Click here to view more details2009 Chrysler 300 Driver Side Power Door Mirror, Driver Side Power Door Door Mirror; Non-Folding; With Heated Glass; Chrome; Without Memory, , .

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    $72.50

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