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Chrysler CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chrysler car and truck repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chrysler automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chrysler AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+
Component Replacement & Adjustment -> Breeze, Cirrus, Concorde, Intrepid, LHS, Neon, Sebring Convertible, Stratus & 300M -> Evaporator Core, Replace -> Breeze, Cirrus, Sebring Convertible & Stratus -> Concorde, Intrepid, LHS & 300M -> Neon
Vehicle: 1999 Chrysler Sebring JX 2.5 V6 GAS
Breeze, Cirrus, Sebring Convertible & Stratus
- Remove evaporator case as described under "Heater & A/C Housing, Replace."
- Remove recirculation door inlet cover.
- Remove evaporator temperature probe.
- Remove clips retaining evaporator housing to heater/distribution housing.
- Separate evaporator housing from heater/distribution housing, Fig. .
- Remove seal around evaporator tube inlet.
- Remove evaporator housing upper cover.
- Lift evaporator out of lower housing.
- Remove foam seal around evaporator.
- Transfer evaporator sens...
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BRAKE SERVICE PROCEDURES FOR Chrysler AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler cars and light trucks from 1990+.
Hydraulic Brake Systems -> Diagnosis & Testing -> 1999-2000 -> Avenger -> Breeze & Cirrus -> Concorde, Intrepid, LHS & 300M -> Convertible -> Coupe -> Less ABS -> Less Anti-Lock Brake System -> Neon -> Proportioning Valve -> Sebring & Stratus -> Sedan -> With ABS -> With Anti-Lock Brake System
Vehicle: 2000 Chrysler Sebring LXI 2.5 V6 GAS
Proportioning Valve
Avenger
- Install suitable pressure gauges, one each on input side and output side of proportioning valve.
- Bleed brake line and pressure gauge, then gradually depress brake pedal and observe gauge.
- Observe left and righthand output pressures.
- Pressure difference between left and right sides should not be more than 57 psi.
- Refer to "Hydraulic Brake Control Specifications."
- If pressure is not within specifications, replace proportioning valve.
Breeze & Cirrus
Less Anti-Lock Brake System
- Road test vehicle to determine which rear wheel exhibits premature wheel skid.
- Remove ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler/AMC/Eagle Passenger Cars -> Fuel Filter Replacement -> Breeze, Cirrus, Sebring Convertible, Sebring Sedan & Stratus Sedan w/2.5L, 2000-05 2.0L, 2.4L & 2.7L Engines -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 1998 Chrysler Cirrus 2.5 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
Fuel Sys...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 2000 Chrysler Town & Country 3.3 V6 GAS
Front
- Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
- Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
- Raise vehicle on jack stands or centered on a frame contact type hoist.
- Remove front tire and wheel assembly from hub.
- Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
- Remove disc brake caliper assembly from steering knuckle. Caliper is removed by fi...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chrysler AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chrysler cars and light trucks sold in the U.S. from mid 1990's+.
Component Replacement -> Front -> Installation -> Rear -> Removal -> Tire Pressure Sensor -> TPMS Transponder
Vehicle: 2009 Chrysler Sebring Touring 2.7 V6 GAS
Tire Pressure Sensor
The cap used on this valve stem contains an O-ring seal to prevent contamination and moisture from entering the valve stem. Retain this valve stem cap for reuse. Do not substitute a regular valve stem cap in its place.
The valve stem used on this vehicle is made of aluminum and the core is nickel plated brass. The original valve stem core must be reinstalled and not substituted with a valve stem core made of a different material. This is required to prevent corrosion in the valve stem caused by the different metals.
Removal
- Loosen the wheel lug nuts.
- Raise...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2009 Chrysler Sebring LX 2.7 V6 FLEX
- Disconnect and isolate battery ground cable at battery.
- Remove radiator fan.
- Remove alternator drive belt.
- Remove lower mounting bolt.
- Unsnap plastic protective cover from B+ mounting stud.
- Remove B+ terminal mounting nut and B+ terminal at rear of alternator.
- Disconnect field wire electrical ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Chrysler LLC -> 2000-07 Caravan, Grand Caravan, Grand Voyager, Town & Country, Voyager & 2004-08 Pacifica
Vehicle: 2006 Chrysler Town & Country 3.3 V6 GAS
On 2000-03 models, the cabin air filter should be replaced every 15,000 miles.
On 2004-08 models, the cabin air filter should be replaced every 12,000 miles.
- The cabin air filter is located under the passenger side of the instrument panel behind a cabin air filter access door on the lower evaporator housing.
- Slide the cabin air filter access door latch rearward until the latch engages the open stop, Fig. .
- Remove the cabin air filter acc...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Cars -> Traction Control System (TCS) Warning Lamp ->
Vehicle: 2007 Chrysler Sebring Limited 3.5 V6 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warni...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1991 Chrysler Lebaron GTC 3.0 V6 GAS
- Disconnect negative cable from battery.
- Drain coolant into a suitable container.
- Remove hose clamps and hose from radiator.
- Remove coolant reserve system tank to filler neck tube.
- Disconnect fan motor connector.
- Remove upper shroud attaching screws and lift shroud out with cooling fan.
- On models with automatic transaxle, remove trans...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 2005 Chrysler 300 2.7 V6 GAS
Removal
- Rotate belt tensioner counterclockwise until it contacts a stop.
- Remove belt and slowly rotate tensioner into freearm position. Do not let tensioner arm snap back to freearm position.
Installation
- Route belt around all pulleys except idler pulley.
- Rotate tensioner arm until it contacts i...
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COMPONENT LOCATION DIAGRAMS FOR Chrysler AUTOMOBILES
Component location diagrams for most Chrysler cars and light trucks sold in the U.S. from 1990+.
Window Drop Relay Assembly Diagram for 2005 Chrysler Sebring 2.7 V6 FLEX Components on diagram: |
Door Components Diagram for 2006 Chrysler Pacifica 3.5 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR Chrysler AUTOMOBILES
OEM drawn wiring diagrams for most Chrysler cars and light trucks sold in the U.S.
2005 Chrysler Sebring 2.7 V6 FLEX Wiring Diagram Components on diagram: |
2007 Chrysler Crossfire 3.2 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chrysler AUTOMOBILES
OEM TSB listings for most Chrysler cars and light trucks sold in the U.S. from 1985+.
Document: TRANSIT FILM REMOVAL - REVISED Vehicle: 2006 Chrysler PT Cruiser 2.4 L4 GAS Auto Systems: |
Document: BODY CODES - 1989 VEHICLE LINES Vehicle: 1989 Chrysler Conquest TSI 2.6 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chrysler AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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