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Chrysler CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chrysler car and truck repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chrysler automobile. Try the Automotix DIY solution today!
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    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chrysler mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chrysler vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+

    Component Replacement & Adjustment -> Caravan, Town & Country & Voyager -> HVAC Housing, Replace -> Front -> Rear
    Vehicle: 2003 Chrysler Town & Country 3.3 V6 FLEX

    Front

    • Recover refrigerant as outlined under .
    • Drain engine coolant into suitable container.
    • Disconnect liquid line and suction line from expansion valve as outlined under "Liquid Line, Removal" and "Suction Line, Removal."
    • Disconnect heater hoses from heater core tubes as outlined under "Heater Hose, Removal."
    • Remove HVAC housing nuts and studs from engine compartment side of dash panel, Fig. .
    • Remove six lower console retaining screws, then the lower console.
    • Remove bolts securing lower supports to instrument panel frame.
    • Remove bolts securing lower supports to floor pan.
    • Disconnect ele...

    CLICK HERE TO GET FULL ACCESS TO Chrysler A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler cars and light trucks from 1990+.

    Disc Brakes -> Type 5 -> Description
    Vehicle: 2001 Chrysler 300M 3.5 V6 GAS

    This single piston, floating caliper rear disc brake assembly as outlined in Fig. , includes a hub assembly, adapter, rotor, caliper, shoes and pads. The parking brake system consists of a small duo-servo brake mounted to an adapter which expands out against the hat section on ins...

    CLICK HERE TO GET FULL ACCESS TO Chrysler BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. for 1980+.

    DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> Caravan, Town & Country & 1984-03 Voyager -> Normal Service -> Severe Service
    Vehicle: 2003 Chrysler Town & Country 3.3 V6 FLEX

    Normal Servi...

    CLICK HERE TO GET FULL ACCESS TO Chrysler FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler cars and light trucks from 1990+.

    DRIVESHAFT, Replace
    Vehicle: 2009 Chrysler 300 LX 2.7 V6 GAS

    • Raise and support vehicle on hoist.
    • Mark transmission and axle flanges and rubber couplers for installation alignment.
    • Remove crossmember, rear exhaust system and heat shield.
    • Remove propeller shaft front and rear coupler-to-flange bolts.
    • Remove center bearing mounting bolts.
    • Remove propeller shaft with aid of helper. Never allow propeller shaft to hang from center bearing, or while only co...

    CLICK HERE TO GET FULL ACCESS TO Chrysler DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chrysler AUTOMOBILES

    Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chrysler cars and light trucks sold in the U.S. from mid 1990's+.

    Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Identification -> Intermittent & Poor Connections -> Intermittents -> Low Pressure -> Poor Connections -> System Fault -> TPMS Check
    Vehicle: 2008 Chrysler PT Cruiser 2.4 L4 GAS

    Accessing Diagnostic Trouble Codes

    Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.

    Diagnostic Trouble Code Identification

    Refer to Fig. for diagnostic trouble code identification.

    Clearing Diagnostic Trouble Codes

    Connect a suitably programmed scan tool to DLC (Data Link Connector), and follow manufacturer's instructions.

    TPMS Check

    When diagnosing a TPMS problem, first check the TPMS indicator lamp with ignition switch in the On position. From the Off position, turn the ignition key to On and check the TPMS indicator la...

    CLICK HERE TO GET FULL ACCESS TO Chrysler TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+.

    Alternator, Replace
    Vehicle: 1995 Chrysler Concorde 3.3 V6 GAS

    • Disconnect battery ground cable.
    • Disconnect alternator field circuit plug.
    • Remove B+ terminal nut and wire.
    • Loosen adjusting T-bolt.
    • Loosen adjusting bolt to allow removal of alternator drive belt.
    • Remove adjusting T-bolt.
    • Remove pivot bolt...

    CLICK HERE TO GET FULL ACCESS TO Chrysler STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. as equipped to the current model year.

    Cabin Air Filter Service -> Chrysler LLC -> 2000-07 Caravan, Grand Caravan, Grand Voyager, Town & Country, Voyager & 2004-08 Pacifica
    Vehicle: 2004 Chrysler Town & Country 3.3 V6 GAS

    On 2000-03 models, the cabin air filter should be replaced every 15,000 miles.

    On 2004-08 models, the cabin air filter should be replaced every 12,000 miles.

    • The cabin air filter is located under the passenger side of the instrument panel behind a cabin air filter access door on the lower evaporator housing.
    • Slide the cabin air filter access door latch rearward until the latch engages the open stop, Fig. .
    • Remove the cabin air filter acc...

    CLICK HERE TO GET FULL ACCESS TO Chrysler CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.

    Chrysler LLC Trucks -> EGR System Malfunction Indicator Lamp -> 1993-94 w/California Emissions & 1995-2001
    Vehicle: 1997 Chrysler Town & Country LXI 3.8 V6 GAS

    The Powertrain Control Module (PCM) performs an On-Board Diagnostic (OBD) inspection of the EGR system on all California Vehicles. The diagnostic system uses the electronic EGR Transducer (EET) for the system tests.

    The OBD inspection activates only during selected engine/driving conditions. When the conditions are met, the PCM energizes the EET solenoid to disable the EGR. The PCM inspects for a change in the oxygen sensor signal. If the air/fuel mixture goes lean, the PCM will attempt t...

    CLICK HERE TO GET FULL ACCESS TO Chrysler MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+

    Radiator, Replace
    Vehicle: 2003 Chrysler Town & Country 3.3 V6 GAS

    • Remove radiator upper crossmember support.
    • Drain engine coolant into suitable container, then remove radiator fans.
    • Disconnect coolant reserve/recovery hose.
    • Remove vapor purge solenoid from mounting bracket, then discon...

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    SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace -> Installation -> Removal
    Vehicle: 2005 Chrysler Sebring 2.4 L4 GAS

    Removal

    • Raise and support vehicle.
    • Remove righthand front wheel assembly, then the drive belt splash shield.
    • Insert a 3/8 inch drive breaker bar into square opening of belt tensioner pivot plate.
    • Apply only enough force to rotate belt tensioner clockwise until tensioner bottoms out and belt can be removed from pulleys.

    Installation

    • Insert a 3/8 inch drive breaker bar into square openin...

    CLICK HERE TO GET FULL ACCESS TO Chrysler SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Chrysler AUTOMOBILES

    Component location diagrams for most Chrysler cars and light trucks sold in the U.S. from 1990+.

    Transmission Harness Connector Locations Diagram for 2001 Chrysler 300M  3.5 V6 GASTransmission Harness Connector Locations Diagram for 2001 Chrysler 300M 3.5 V6 GAS

    Components on diagram:
  • Transmission Range Sensor
  • Output Speed Sensor
  • Input Speed Sensor
  • Connector C-102
  • Connector C-107
  • Window Drop Relay Assembly Diagram for 2005 Chrysler Sebring  2.7 V6 FLEXWindow Drop Relay Assembly Diagram for 2005 Chrysler Sebring 2.7 V6 FLEX

    Components on diagram:
  • Power Window Relay
  • CLICK HERE TO GET FULL ACCESS TO Chrysler PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chrysler AUTOMOBILES

    OEM drawn wiring diagrams for most Chrysler cars and light trucks sold in the U.S.

    1990 Chrysler Daytona  3.0 V6 GAS Wiring Diagram1990 Chrysler Daytona 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Transmission Solenoids
  • Safety Shut-Down Relay
  • Electronic Transaxle Control Module
  • Transmission Pressure Switch
  • 2005 Chrysler Sebring  2.7 V6 FLEX Wiring Diagram2005 Chrysler Sebring 2.7 V6 FLEX Wiring Diagram

    Components on diagram:
  • Power Top Up/Down Relays
  • Radio
  • Ignition Switch
  • Body Control Module
  • Power Distribution Center
  • CLICK HERE TO GET FULL ACCESS TO Chrysler WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chrysler AUTOMOBILES

    OEM TSB listings for most Chrysler cars and light trucks sold in the U.S. from 1985+.

    Document: MOONROOF (SUNROOF) MAKES A POP-THUMP SOUND WHEN MOVING TO THE VENT POSITION
    Vehicle: 2007 Chrysler Aspen Limited 4.7 V8 FLEX

    Symptoms:
  • Noise
  • Auto Systems:
  • Glass, Doors, Hood, Decklid, Tailgate, Liftgate, Locks
  • Document: LABELS (ANTI-THEFT) INFO - BODY REPLACEMENT PANELS
    Vehicle: 1987 Chrysler Conquest 2.6 L4 GAS

    Auto Systems:
  • Identification, Models, Labels, Etc.
  • CLICK HERE TO GET FULL ACCESS TO Chrysler TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chrysler AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chrysler SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details2001 Chrysler Town & Country Door Handle, Front, Passenger Side, Without keyhole; A high quality, direct fit OE replacement door handle; With 1-year limited Martins warranty..

    Source: Auto Body Parts Store

    $16.42

    Click here to view more details about 2000 Chrysler Cirrus Bumper Reinforcement, Front2000 Chrysler Cirrus Bumper Reinforcement, Front, A high quality, direct fit OE replacement bumper reinforcement; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $44.45

    Click here to view more details about 2010 Chrysler PT Cruiser Taillight Driver Side2010 Chrysler PT Cruiser Taillight Driver Side, Driver Side Tail Light Lens And Housing, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $27.45

    Click here to view more details1994 Chrysler Lebaron LE V6, 3 L, 2972 CC, 181 CID Rebuilt Engine, FWD, SOHC, roller cam., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $2,349.00

    Click here to view more details1984 Chrysler Daytona Used Wiper Motor Rear, Passenger Side Front, [618-00695] {STORE:1}, Good.

    Source: Used Auto Parts Store

    $86.00

    Click here to view more details2007 Chrysler Aspen Used Wiper Motor Front, Very Good.

    Source: Used Auto Parts Store

    $70.00
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