Chrysler REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Chrysler CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chrysler car and truck repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chrysler automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chrysler mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chrysler vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+

Cooling Fans -> Light Trucks & Vans -> Component Replacement -> 2.5L Engine -> 4.0L Engine -> Caravan, Town & Country & Voyager -> Cherokee -> Cooling Fan -> Dakota & Durango -> Grand Cherokee
Vehicle: 2000 Chrysler Voyager 2.4 L4 GAS

Cooling Fan
Caravan, Town & Country & Voyager
  • Raise and support vehicle
  • Remove radiator outlet hose from mounting clips on fan shroud.
  • On models equipped with auxiliary transmission cooler, remove lower cooling line from mounting clip on fan shroud.
  • On all models, lower vehicle, then remove air cleaner and ducting from throttle body and vehicle.
  • Disconnect electrical connector for cooling fan, then remove attaching screw for coolant recovery system from crossmember.
  • Disconnect upper radiator mounts from crossmember.
  • ...

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BRAKE SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler cars and light trucks from 1990+.

Disc Brakes -> Type 7-Kelsey-Hayes Dual Pin Floating Caliper Disc Brake, Rear -> Caliper Service -> CALIPER OVERHAUL
Vehicle: 1992 Chrysler Daytona Iroc R/T 2.2 L4 GAS

CALIPER OVERHAUL
  • Remove caliper from rotor as described under "Brake Pads, Service."
  • Place a small piece of wood between piston and caliper fingers, then carefully depress brake pedal to hydraulically push piston out of bore. Prop brake pedal to any position below first inch of brake pedal travel to prevent brake fluid loss.
  • If pistons are to be removed from both calipers, disconnect brake hose at frame bracket after removing piston, then cap brake line and repeat procedure to remove piston from other caliper.
  • Disconnect brake hose from caliper.
  • Mount caliper in a soft jawed vise.
  • Suppo...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. for 1980+.

DaimlerChrysler/AMC/Eagle Passenger Cars -> Fuel Filter Replacement -> 1998-04 Concorde, Intrepid, LHS, Vision & 300M -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2002 Chrysler Concorde LXI 3.5 V6 GAS

Fuel System Pressure Relief

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.

  • Remove the fuel pump relay from the Power D...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler cars and light trucks from 1990+.

DRIVESHAFT, Replace
Vehicle: 2000 Chrysler Grand Voyager SE 3.3 V6 GAS

  • Raise and support vehicle.
  • Mark orientation of propeller shaft rear flange.
  • Using suitable jack stand, support propeller shaft. Do not allow propeller shaft to hang unsupported.
  • Remove propeller shaft rear mounting bolts and support end of propeller shaft.
  • Mark orientation of propeller shaft front flange.
  • Remove propeller shaft front mounting bolts and remove propel...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chrysler AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chrysler cars and light trucks sold in the U.S. from mid 1990's+.

Component Replacement -> Front -> Installation -> Rear -> Removal -> Tire Pressure Sensor -> TPMS Transponder
Vehicle: 2009 Chrysler Sebring Touring 2.7 V6 GAS

Tire Pressure Sensor

The cap used on this valve stem contains an O-ring seal to prevent contamination and moisture from entering the valve stem. Retain this valve stem cap for reuse. Do not substitute a regular valve stem cap in its place.

The valve stem used on this vehicle is made of aluminum and the core is nickel plated brass. The original valve stem core must be reinstalled and not substituted with a valve stem core made of a different material. This is required to prevent corrosion in the valve stem caused by the different metals.

Removal
  • Loosen the wheel lug nuts.
  • Raise...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 1990 Chrysler TC Maserati 3.0 V6 GAS

  • Disconnect battery ground cable.
  • Remove alternator drive belt.
  • Remove alternator mounting bolts.
  • Remove B+ terminal nut, field terminal nuts, ground wire harness hold-down nuts.
  • Remove wire connectors.
  • Remove alternator from vehicle.
  • Reverse pro...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> Chrysler LLC -> 2000-07 Caravan, Grand Caravan, Grand Voyager, Town & Country, Voyager & 2004-08 Pacifica
Vehicle: 2007 Chrysler Pacifica 3.8 V6 GAS

On 2000-03 models, the cabin air filter should be replaced every 15,000 miles.

On 2004-08 models, the cabin air filter should be replaced every 12,000 miles.

  • The cabin air filter is located under the passenger side of the instrument panel behind a cabin air filter access door on the lower evaporator housing.
  • Slide the cabin air filter access door latch rearward until the latch engages the open stop, Fig. .
  • Remove the cabin air filter acc...

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MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.

Chrysler LLC Cars -> Check Engine Lamp -> Breeze, Cirrus, Crossfire, Neon, Prowler, Sebring Convertible, Sebring Sedan, Stratus Sedan, 300M
Vehicle: 1999 Chrysler Sebring JXI 2.5 V6 GAS

The Powertrain Control Module (PCM) monitors a variety of sensors and systems. Each time the ignition is turned On, the instrument panel Malfunction Indicator Lamp (MIL) should light for approximately 2 seconds and then go out. If the PCM senses a fault condition with a monitored circuit or if the PCM enters Limp-In mode, a Dia...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1996 Chrysler Sebring JXI 2.5 V6 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition heater hose inlet clamp at thermostat housing using hose clamp pliers.
  • Remove heater inlet hose from thermostat housing.
  • Reposition heater core inlet hose clamp at heater core using hose clamp pliers.
  • Remove hose from vehicle.
  • Reverse procedure to insta...

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SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace -> Alternator Belt -> Power Steering Belt & A/C Compressor Belt
Vehicle: 2006 Chrysler PT Cruiser GT 2.4 L4 GAS

Power Steering Belt & A/C Compressor Belt

  • Remove right front splash shield.
  • Release tension by rotating tensioner clockwise until belt can be removed from power steering pump pulley.
  • Remove drive belt.
  • Reverse procedure to ...

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COMPONENT LOCATION DIAGRAMS FOR Chrysler AUTOMOBILES

Component location diagrams for most Chrysler cars and light trucks sold in the U.S. from 1990+.

Window Drop Relay Assembly Diagram for 2005 Chrysler Sebring  2.7 V6 FLEXWindow Drop Relay Assembly Diagram for 2005 Chrysler Sebring 2.7 V6 FLEX

Components on diagram:
  • Power Window Relay
  • Steering Wheel Diagram for 2007 Chrysler 300 C 5.7 V8 GASSteering Wheel Diagram for 2007 Chrysler 300 C 5.7 V8 GAS

    Components on diagram:
  • Horn Switch
  • Connector C206
  • Driver Squib Airbag 1
  • Driver Squib Airbag 2
  • Left Steering Switch
  • CLICK HERE TO GET FULL ACCESS TO Chrysler PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chrysler AUTOMOBILES

    OEM drawn wiring diagrams for most Chrysler cars and light trucks sold in the U.S.

    1995 Chrysler Intrepid  3.3 V6 GAS Wiring Diagram1995 Chrysler Intrepid 3.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Ignition Switch
  • A/C-Heater Control
  • 2008 Chrysler 300 Touring 3.5 V6 GAS Wiring Diagram2008 Chrysler 300 Touring 3.5 V6 GAS Wiring Diagram

    Components on diagram:
  • Radio
  • Power Distribution Center
  • Global Positioning System Antenna
  • CLICK HERE TO GET FULL ACCESS TO Chrysler WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chrysler AUTOMOBILES

    OEM TSB listings for most Chrysler cars and light trucks sold in the U.S. from 1985+.

    Document: RECALL - LATCHES/LOCKS/LINKAGES:DOORS:LATCH
    Vehicle: 2008 Chrysler Sebring 2.7 V6 GAS

    Auto Systems:
  • Glass, Doors, Hood, Decklid, Tailgate, Liftgate, Locks
  • Document: CRACKED WINDSHIELD
    Vehicle: 2007 Chrysler 300 Touring 3.5 V6 GAS

    Auto Systems:
  • Glass, Doors, Hood, Decklid, Tailgate, Liftgate, Locks
  • CLICK HERE TO GET FULL ACCESS TO Chrysler TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chrysler AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chrysler SPECIFICATIONS DATA!

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    Click here to view more details about 2010 Chrysler Town & Country Antenna2010 Chrysler Town & Country Antenna, 1-section mast; 470 mm extension; Stick-on; A high quality universal imitation antenna; May require modification or other adjustment to your vehicle upon installation..

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    Click here to view more details about 2000 Chrysler Town & Country Door Handle, Rear, Driver Side2000 Chrysler Town & Country Door Handle, Rear, Driver Side, Without keyhole; A high quality, OE replacement door handle; Backed by 1-year, unlimited-mileage warranty..

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