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Chrysler CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chrysler car and truck repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chrysler automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chrysler mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chrysler vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+

General Service Domestic Vehicles -> 1992-93 -> Pressure Gauge Indications
Vehicle: 1992 Chrysler Daytona 2.5 L4 GAS

Due to the different types of models and systems the following typical pressure gauge indications should be used as a guide only, Fig. . Refer to the "Performance Tests" or "System Pressure Check" for the particular model being tested....

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BRAKE SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler cars and light trucks from 1990+.

Disc Brakes -> Type 4 -> Caliper Service -> Assemble -> Disassemble -> Overhaul -> Replacement
Vehicle: 2003 Chrysler 300M Special 3.5 V6 GAS

Replacement

  • Remove caliper from brake rotor and brake pads from caliper as outlined in "Brake Pad Service."
  • Disconnect brake hose at brake caliper, then cap brake line.
  • Reverse procedure to install.

Overhaul

Disassemble
  • Remove caliper assembly as outlined under "Brake Pad, Service."
  • Place a wood block between caliper piston and caliper fingers. With brake hose attached to caliper, carefully depress brake pedal to push piston out of caliper bore. Prop brake pedal to any position below first inch of brake pedal travel to prevent brake fluid loss.
  • If pistons are to be removed from both caliper...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. for 1980+.

DaimlerChrysler/AMC/Eagle Passenger Cars -> Fuel Filter Replacement -> 1998-04 Concorde, Intrepid, LHS, Vision & 300M -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2003 Chrysler Concorde Limited 3.5 V6 GAS

Fuel System Pressure Relief

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.

  • Remove the fuel pump relay from the Power D...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler cars and light trucks from 1990+.

CV AXLE SHAFT, Replace
Vehicle: 1999 Chrysler Cirrus 2.5 V6 GAS

  • Loosen, but do not remove, stub axle to hub/bearing retaining nut while vehicle is on floor and brakes applied, then raise and support vehicle and remove front wheel and tire assembly.
  • Remove brake caliper and support aside, then brake disc.
  • Remove tie rod end attaching nut, then tie rod end stud from steering knuckle using remover tool No. MB-991113, or equivalent.
  • Remove vehicle speed sensor cable routing bracket.
  • Remove cotter pin and castle nut from stud of lower ball joint at steering knuckle.
  • Turn steering knuckle so front of knuckle is facing as far outboard in wheelwel...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chrysler AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chrysler cars and light trucks sold in the U.S. from mid 1990's+.

Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2008 Chrysler Pacifica LX 3.8 V6 GAS

Refer to Fig. for wirin...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 2007 Chrysler 300 2.7 V6 GAS

  • Disconnect battery ground cable.
  • Rotate belt tensioner counterclockwise until it contacts it's stop.
  • Remove belt and slowly rotate tensioner into freearm position. Do not let tensioner arm snap back to freearm position.
  • Disconnect ...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> Chrysler LLC -> 2000-07 Caravan, Grand Caravan, Grand Voyager, Town & Country, Voyager & 2004-08 Pacifica
Vehicle: 2007 Chrysler Pacifica 3.8 V6 GAS

On 2000-03 models, the cabin air filter should be replaced every 15,000 miles.

On 2004-08 models, the cabin air filter should be replaced every 12,000 miles.

  • The cabin air filter is located under the passenger side of the instrument panel behind a cabin air filter access door on the lower evaporator housing.
  • Slide the cabin air filter access door latch rearward until the latch engages the open stop, Fig. .
  • Remove the cabin air filter acc...

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MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.

Chrysler LLC Trucks -> EGR System Malfunction Indicator Lamp -> 1993-94 w/California Emissions & 1995-2001
Vehicle: 2001 Chrysler PT Cruiser 2.4 L4 GAS

The Powertrain Control Module (PCM) performs an On-Board Diagnostic (OBD) inspection of the EGR system on all California Vehicles. The diagnostic system uses the electronic EGR Transducer (EET) for the system tests.

The OBD inspection activates only during selected engine/driving conditions. When the conditions are met, the PCM energizes the EET solenoid to disable the EGR. The PCM inspects for a change in the oxygen sensor signal. If the air/fuel mixture goes lean, the PCM will attempt t...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2001 Chrysler LHS 3.5 V6 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition inlet heater hose clamp from heater core pipe.
  • Remove hose from heater core.
  • Reposition heater hose clamp from heater supply tube
  • Remove inlet heater hose from heater supply tube.
  • Remove hose from vehicle.
  • Reverse procedure to ...

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SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace -> Air Conditioning Compressor & Alternator Belt -> Installation -> Removal
Vehicle: 2006 Chrysler Sebring Touring 2.7 V6 GAS

Air Conditioning Compressor & Alternator Belt

Removal
  • Raise and support vehicle.
  • Remove righthand front tire and wheel assembly.
  • Remove drive belt splash shield.
  • Insert suitable 3/8 inch drive breaker bar into square opening of belt tensioner pivot plate.
  • Rotate belt tensioner clockwise until tensioner bottoms out, then r...

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COMPONENT LOCATION DIAGRAMS FOR Chrysler AUTOMOBILES

Component location diagrams for most Chrysler cars and light trucks sold in the U.S. from 1990+.

Engine View Diagram for 2006 Chrysler Town & Country Touring 3.8 V6 GASEngine View Diagram for 2006 Chrysler Town & Country Touring 3.8 V6 GAS

Components on diagram:
  • Idle Air Control Motor
  • Throttle Position Sensor
  • Wheel Speed Sensor
  • EGR Solenoid
  • A/C Pressure Transducer
  • Left Side Instrument Panel Diagram for 2007 Chrysler Sebring Touring 2.4 L4 GASLeft Side Instrument Panel Diagram for 2007 Chrysler Sebring Touring 2.4 L4 GAS

    Components on diagram:
  • Data Link Connector
  • Steering Angle Sensor
  • Radio
  • Cluster
  • A/C Heater Control
  • CLICK HERE TO GET FULL ACCESS TO Chrysler PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chrysler AUTOMOBILES

    OEM drawn wiring diagrams for most Chrysler cars and light trucks sold in the U.S.

    2001 Chrysler PT Cruiser  2.4 L4 GAS Wiring Diagram2001 Chrysler PT Cruiser 2.4 L4 GAS Wiring Diagram

    Components on diagram:
  • Turn Signal Switch
  • Multi-Function Switch
  • Combination Flasher
  • Hazard Flasher Switch
  • 2005 Chrysler Pacifica  3.8 V6 GAS Wiring Diagram2005 Chrysler Pacifica 3.8 V6 GAS Wiring Diagram

    Components on diagram:
  • Body Control Module
  • Integrated Power Module
  • Liftgate Handle Switch
  • Liftgate Cinch/ Release Motor
  • CLICK HERE TO GET FULL ACCESS TO Chrysler WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chrysler AUTOMOBILES

    OEM TSB listings for most Chrysler cars and light trucks sold in the U.S. from 1985+.

    Document: RECORDABLE COMPACT DISCS USED IN CD PLAYERS
    Vehicle: 1993 Chrysler NEW Yorker Salon 3.3 V6 GAS

    Auto Systems:
  • Entertainment: Stereo, Radio, Cassettes
  • Document: 2.2/2.5L - ROUGH IDLE/COLD ENG - LASH ADJUSTERS R&R
    Vehicle: 1987 Chrysler Lebaron 2.2 L4 GAS

    Symptoms:
  • Driveability
  • Auto Systems:
  • Gasoline Engines
  • CLICK HERE TO GET FULL ACCESS TO Chrysler TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chrysler AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chrysler SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2006 Chrysler Sebring Grille Assembly2006 Chrysler Sebring Grille Assembly, With emblem provision, chrome frame, and gray grille insert; A high quality, OE replacement complete grille and shell assembly; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $115.30

    Click here to view more details about 2006 Chrysler PT Cruiser Radiator Support Tie Bar2006 Chrysler PT Cruiser Radiator Support Tie Bar, A high quality, direct fit OE replacement radiator support tie bar; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $36.16

    Click here to view more details2013 Chrysler 300 Driver Side Tail Light Assembly, Driver Side Tail Light Assembly; Without Center Chrome Trim; For Base And Limited Models; To Production Date 03/19/2012, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $110.50

    Click here to view more details about 1985 Chrysler Lebaron Gts L4, 2.2 L, 135 CID Rebuilt Engine1985 Chrysler Lebaron Gts L4, 2.2 L, 135 CID Rebuilt Engine, FWD, non turbo, with carb or fuel injection, 6-bolt flywheel, head #287., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,476.00

    Click here to view more details2000 Chrysler Grand Voyager Used A/C Compressor, 3.3, AUTO, FWD 6-201 (3.3L) and 6-230 (3.8L), w/Rr AC, Good.

    Source: Used Auto Parts Store

    $152.00

    Click here to view more details2001 Chrysler 300M Used Hub Bearing , Driver Side, Rear; w/ABS, Very Good.

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    $77.00
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