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Chrysler CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chrysler car and truck repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chrysler automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chrysler mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chrysler vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+

    Component Replacement & Adjustment -> Light Trucks & Vans -> Cooling System Bleed -> 2.4L Engine -> 3.0L Engine -> 3.3L & 3.8L Engines -> 4.0L Engine -> 4.7L Engine -> 5.2L & 5.9L Engines -> Cherokee & Wrangler -> Dakota, Full Size Pickups & 1998-99 Full Size Vans -> Grand Cherokee -> Minivans
    Vehicle: 2000 Chrysler Voyager 3.0 V6 GAS

    Cherokee & Wrangler

    After filling cooling system, start engine and allow to reach operating temperature with radiator cap installed. After the engine has reached normal operating temperature, shut the engine off and allow it to cool. Add coolant as necessary.

    Dakota, Full Size Pickups & 1998-99 Full Size Vans

    These engines do not require a specified bleed procedure. After filling cooling system, run engine to operating temperature with radiator/pressure cap off. Air will then be automatically bled through cap opening.

    Grand Cherokee
    4.0L En...

    CLICK HERE TO GET FULL ACCESS TO Chrysler A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler cars and light trucks from 1990+.

    Disc Brakes -> Caravan, Town & Country & Voyager -> Tightening Specifications
    Vehicle: 2003 Chrysler Town & Country 3.3 V6 GAS

    [[table data]]

    CLICK HERE TO GET FULL ACCESS TO Chrysler BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. for 1980+.

    DaimlerChrysler/AMC/Eagle Passenger Cars -> Fuel Filter Replacement -> Acclaim, Aries, Caravelle, Charger, Daytona, Dynasty, E-Class, Executive, Horizon, Imperial (FWD), Lancer, LeBaron, LeBaron GTS, Omni, Reliant, Shadow, Spirit, Sundance, Turismo, 600, 1984-93 New Yorker & 1987-84 Laser w/1988-95 2.5L, 1989-92 3.0L & 3.3L -> Fuel System Pressure Relief -> Removal & Installation
    Vehicle: 1992 Chrysler Lebaron Sedan 2.5 L4 GAS

    Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

    Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

    After the battery ...

    CLICK HERE TO GET FULL ACCESS TO Chrysler FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler cars and light trucks from 1990+.

    CV AXLE SHAFT, Replace -> Front -> Install -> Rear -> Remove
    Vehicle: 2005 Chrysler Pacifica 3.5 V6 GAS

    Front

    • Raise and support vehicle.
    • Remove cotter pin and nut lock from end of half shaft.
    • Remove wheel and tire assembly from vehicle.
    • Remove wave washer from end of half shaft.
    • With vehicle's brakes applied to keep hub from turning, loosen and remove half shaft nut.
    • Remove two front disc brake caliper adapter to steering knuckle attaching bolts.
    • Remove disc brake caliper assembly from steering knuckle. Caliper assembly is removed by first rotating top of caliper assembly away from steering knuckle and then removing bottom of assembly out from under machined abutment on steering k...

    CLICK HERE TO GET FULL ACCESS TO Chrysler DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chrysler AUTOMOBILES

    Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chrysler cars and light trucks sold in the U.S. from mid 1990's+.

    Wiring Diagrams -> Wire Color Code Identification
    Vehicle: 2009 Chrysler 300 C SRT8 6.1 V8 GAS

    Refer to Figs. through for w...

    [[table data]]

    CLICK HERE TO GET FULL ACCESS TO Chrysler TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+.

    Alternator, Replace
    Vehicle: 1994 Chrysler LHS 3.5 V6 GAS

    • Disconnect battery ground cable.
    • Loosen idler mounting nut.
    • Loosen adjusting bolt to allow removal of drive belt.
    • Loosen lower mounting bolt.
    • Loosen pivot bolt.
    • Remove lower mounting bolt.
    • Remove pivot bolt.
    • Remove alternator.
    • Disconnect the a...

    CLICK HERE TO GET FULL ACCESS TO Chrysler STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. as equipped to the current model year.

    Cabin Air Filter Service -> Chrysler LLC -> 2005-09 300, Magnum, 2006-09 Charger & 2008-09 Challenger
    Vehicle: 2007 Chrysler 300 Limited 3.5 V6 GAS

    The cabin air filter should be replaced every 12,000 miles.

    • Open the hood.
    • Remove the passenger side air inlet grille from the cowl panel, Fig. .
    • Open the cabin air filter door.
    • Remove the cabin air filter from the filter housing...

    CLICK HERE TO GET FULL ACCESS TO Chrysler CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.

    Chrysler LLC Cars -> Anti-Lock Brake System (ABS) Warning Lamp -> Acclaim, Daytona, Dynasty, Imperial, LeBaron, Shadow, Spirit & Sundance & 1993 New Yorker
    Vehicle: 1994 Chrysler Lebaron LE 3.0 V6 GAS

    This lamp should light when the ignition is turned On. The lamp may light for as long as 30 seconds as a bulb and system inspection. If the lamp remains lit or lights while operating the vehicle, a fault condition in the anti-lock brake system is indicated. When the lamp is lit, turn ignition Off, then start the engine again. If the lamp still remains lit, the anti-lock brake system should be serviced. The brake system ...

    CLICK HERE TO GET FULL ACCESS TO Chrysler MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+

    Coolant Hose, Replace -> Lower -> Upper
    Vehicle: 2007 Chrysler Pacifica Limited 4.0 V6 GAS

    Lower

    • Raise and support vehicle.
    • Drain cooling system into a suitable container.
    • Reposition hose clamp from radiator.
    • Remove radiator outlet hose from radiator.
    • Reposition hose clamp from water inlet tube.
    • Remove radiator outlet hose from water inlet tube and from vehicle.
    • Reve...

    CLICK HERE TO GET FULL ACCESS TO Chrysler RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 1999 Chrysler Concorde 2.7 V6 GAS

    • Loosen tensioner pulley locking nut.
    • Loosen be...

    CLICK HERE TO GET FULL ACCESS TO Chrysler SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Chrysler AUTOMOBILES

    Component location diagrams for most Chrysler cars and light trucks sold in the U.S. from 1990+.

    Remote Keyless Entry Module Diagram for 2005 Chrysler Sebring  2.7 V6 GASRemote Keyless Entry Module Diagram for 2005 Chrysler Sebring 2.7 V6 GAS

    Components on diagram:
  • Remote Keyless Entry Module
  • BCM Junction Block Connector
  • Body Diagram for 2008 Chrysler Sebring  2.4 L4 GASBody Diagram for 2008 Chrysler Sebring 2.4 L4 GAS

    Components on diagram:
  • Body Wiring
  • G301
  • C314
  • C313
  • G307
  • CLICK HERE TO GET FULL ACCESS TO Chrysler PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chrysler AUTOMOBILES

    OEM drawn wiring diagrams for most Chrysler cars and light trucks sold in the U.S.

    1993 Chrysler Lebaron Landau 3.0 V6 GAS Wiring Diagram1993 Chrysler Lebaron Landau 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Left Front Door Jamb Switch
  • 2006 Chrysler Sebring Touring 2.7 V6 FLEX Wiring Diagram2006 Chrysler Sebring Touring 2.7 V6 FLEX Wiring Diagram

    Components on diagram:
  • RF Wheel Speed Sensor
  • CLICK HERE TO GET FULL ACCESS TO Chrysler WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chrysler AUTOMOBILES

    OEM TSB listings for most Chrysler cars and light trucks sold in the U.S. from 1985+.

    Document: SNOW/WATER INGESTION INTO REAR BRAKE DRUM - REVISED
    Vehicle: 2000 Chrysler Voyager 3.3 V6 FLEX

    Auto Systems:
  • Brakes, Power Brakes, Traction Control
  • Document: LABOR OPERATIONS - TIME SCHEDULE SUPPL (FWD) S/M REV
    Vehicle: 1985 Chrysler Executive Limousine 2.6 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO Chrysler TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chrysler AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chrysler SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2006 Chrysler 300 Bumper Trim, Front, Driver Side2006 Chrysler 300 Bumper Trim, Front, Driver Side, Without headlight washer hole; Made from tough impact-resistant plastic for maximum durability and tensile strength; Built to exact OE quality, fit, and finish; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $35.30

    Click here to view more details about 1995 Chrysler Lebaron Bumper Trim, Rear1995 Chrysler Lebaron Bumper Trim, Rear, Made from tough impact-resistant plastic for maximum durability and tensile strength; Built to exact OE quality, fit, and finish..

    Source: Auto Body Parts Store

    $14.08

    Click here to view more details about 1994 Chrysler Lebaron Marker Lamp Assembly Front Passenger Side1994 Chrysler Lebaron Marker Lamp Assembly Front Passenger Side, Side Marker; Passenger Side; Amber/Clear, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $19.45

    Click here to view more details1994 Chrysler Lebaron LE V6, 3 L, 2972 CC, 181 CID Rebuilt Engine, FWD, SOHC, roller cam., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $2,349.00

    Click here to view more details1990 Chrysler NEW Yorker Used Rear Vent Window, Passenger Side, Very Good.

    Source: Used Auto Parts Store

    $72.00

    Click here to view more details2005 Chrysler 300 Used Wiper Motor Front, Very Good.

    Source: Used Auto Parts Store

    $86.00
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