Chrysler REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Chrysler CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chrysler car and truck repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chrysler automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chrysler mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chrysler vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+

Component Replacement & Adjustment -> Sebring & Stratus Sedan & Sebring Convertible -> Receiver/Drier, Replace
Vehicle: 2004 Chrysler Sebring 2.4 L4 GAS

  • Recover refrigerant a outlined under .
  • Remove liquid line from condenser.
  • Remove expansion valve clip from line.
  • Disconnect quick connector from expansion valve using quick conne...

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BRAKE SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler cars and light trucks from 1990+.

Power Brake Units -> General Service -> Brake booster operation test -> Check valve operation test
Vehicle: 1998 Chrysler Sebring JX 2.4 L4 GAS

In order to properly service and repair available brake systems, a thorough understanding of the power assist systems is necessary. The vacuum assist diaphragm assembly multiplies the force exerted on the master cylinder piston in order to increase the hydraulic pressure delivered to the wheel cylinders or calipers while decreasing the effort necessary to obtain acceptable stopping performance.

Vacuum assist units get their energy by opposing engine vacuum to atmospheric pressure. A piston, cylinder and flexible diaphragm utilize this energy to provide brake assistance. The diaph...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. for 1980+.

DaimlerChrysler/AMC/Eagle Passenger Cars -> Fuel Filter Replacement -> 1998-04 Concorde, Intrepid, LHS, Vision & 300M -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2003 Chrysler Concorde Limited 3.5 V6 GAS

Fuel System Pressure Relief

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.

  • Remove the fuel pump relay from the Power D...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler cars and light trucks from 1990+.

CV AXLE SHAFT, Replace
Vehicle: 2002 Chrysler Sebring 3.0 V6 GAS

  • Raise and support vehicle.
  • Remove tire and wheel assembly.
  • Remove driveshaft nut, Fig. .
  • Disconnect tie rod end and stabilizer link.
  • Remove damper fork.
  • Disconnect lateral lower arm and compression lower arm.
  • Remove harness clip.
  • Remove driveshaft to transaxle bolt.
  • Tap center bearing bracket lightly with plastic hammer to remove ...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chrysler AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chrysler cars and light trucks sold in the U.S. from mid 1990's+.

Component Replacement -> Front -> Installation -> Rear -> Removal -> Tire Pressure Sensor -> Tire Pressure Transponder
Vehicle: 2005 Chrysler 300 C SRT8 6.1 V8 GAS

Tire Pressure Sensor

The cap used on this valve stem contains an O-ring seal to prevent contamination and moisture from entering the valve stem. Retain this valve stem cap for reuse. Do not substitute a regular valve stem cap in its place.

The valve stem used on this vehicle is made of aluminum and the core is nickel plated brass. The original valve stem core must be reinstalled and not substituted with a valve stem core made of a different material. This is required to prevent corrosion in the valve stem caused by the different metals.

Removal
  • Raise and support vehicle with ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+.

Starter, Replace
Vehicle: 2001 Chrysler Town & Country 3.8 V6 GAS

  • Remove battery ground cable.
  • Raise and support vehicle.
  • Remove starter motor attaching bolts and nuts.
  • Remove solenoid.
  • Disconnect all electrical co...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> Chrysler LLC -> 2008-09 Caravan, Grand Caravan & Town & Country
Vehicle: 2008 Chrysler Town & Country LX 3.3 V6 FLEX

The cabin air filter should be replaced every 12,000 miles.

  • Open the glove compartment door.
  • Push inward on both sides of the glove compartment, then lower the glove compartment door.
  • Carefully pivot the glove compartment downward.
  • Through the glove compartment opening, disengage the cabin air filter access door retainers from the HVAC housing, then remove the cover, Fig. .
  • Through the access door opening, remove the filter element, Fig. .
  • Carefully install the new cabin air filter element into position through ...

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MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.

Chrysler LLC Trucks -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> 2002-03 Voyager -> Relearn -> Reset
Vehicle: 2003 Chrysler Voyager 2.4 L4 GAS

Reset

The Low Tire Pressure indicator lamp will flash slowly and sound a single tone when tire pressure is low. If tire pressure drops lower, the indicator lamp will flash rapidly and the tone will be continuous. When the tire is inflated to the proper pressure the lamp and tone will turn Off. The vehicle may need to be driven at a speed above 15 MPH for up to 10 minutes for the TPMS to receive this information. If the lamp remains On, a problem in the low tire warning system is present and the low tire warning system must be d...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1992 Chrysler Lebaron Landau 2.5 L4 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator using hose clamp pliers.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water pump inlet tube using hose clamp pliers.
  • Remove radiator outlet hose from water pump inlet tube and from vehicle.
  • Reverse ...

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SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator -> Power Steering
Vehicle: 1990 Chrysler Lebaron GTC 2.5 L4 GAS

Alternator

  • Disconnect battery ground cable from battery.
  • Loosen alternator pivot bolt and lock nut.
  • Loosen alternator adjustment bolt to relieve belt tension.
  • Remove alternator drive belt.
  • Clean and inspect belt surfaces of all pulleys.
  • Reverse procedure to install, noting the following:
    • Torque pulley bolt to 40 ft. lbs.

Air Conditioning

  • Loosen idler pulley lock bolt.
  • Loosen idler pulley adjustment bolt to relieve belt tension.
  • Remove air conditioning compressor belt.
  • ...

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COMPONENT LOCATION DIAGRAMS FOR Chrysler AUTOMOBILES

Component location diagrams for most Chrysler cars and light trucks sold in the U.S. from 1990+.

HVAC Components Diagram for 1996 Chrysler Sebring JXI 2.5 V6 GASHVAC Components Diagram for 1996 Chrysler Sebring JXI 2.5 V6 GAS

Components on diagram:
  • HVAC Control
  • Instrument Panel
  • Mode Door Actuator
  • Evaporator Temperature Sensor
  • Connector C-200
  • Ignition Coils/Injectors Diagram for 2007 Chrysler Sebring Limited 3.5 V6 GASIgnition Coils/Injectors Diagram for 2007 Chrysler Sebring Limited 3.5 V6 GAS

    Components on diagram:
  • Fuel Injector 5
  • Fuel Injector 4
  • Fuel Injector 1
  • Fuel Injector 2
  • Fuel Injector 3
  • CLICK HERE TO GET FULL ACCESS TO Chrysler PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chrysler AUTOMOBILES

    OEM drawn wiring diagrams for most Chrysler cars and light trucks sold in the U.S.

    1995 Chrysler Intrepid  3.3 V6 GAS Wiring Diagram1995 Chrysler Intrepid 3.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Ignition Switch
  • A/C-Heater Control
  • 2005 Chrysler PT Cruiser  2.4 L4 GAS Wiring Diagram2005 Chrysler PT Cruiser 2.4 L4 GAS Wiring Diagram

    Components on diagram:
  • Headlamp Switch
  • Instrument Cluster
  • Dome Lamp
  • Cargo Lamp
  • Overhead Console Module
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    TECHNICAL SERVICE BULLETINS FOR Chrysler AUTOMOBILES

    OEM TSB listings for most Chrysler cars and light trucks sold in the U.S. from 1985+.

    Document: AUTOMATIC TRANSMISSION FLUID USAGE - ATF+4 (TYPE 9602) - REVISED
    Vehicle: 1992 Chrysler NEW Yorker Fifth Avenue 3.8 V6 GAS

    Symptoms:
  • Leaks
  • Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • Document: WINDSHIELD WIPER BLADE / ELEMENT MAINTENANCE
    Vehicle: 1997 Chrysler Cirrus LX 2.5 V6 GAS

    Auto Systems:
  • Chassis Electrical, Wiring, Fuses & Breakers, Wipers, Motors
  • CLICK HERE TO GET FULL ACCESS TO Chrysler TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chrysler AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chrysler SPECIFICATIONS DATA!

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