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Chrysler CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chrysler car and truck repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chrysler automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chrysler mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chrysler vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+

    Compressor Service -> Model FX80 & FX105V Compressors -> COMPRESSOR TESTING -> REFRIGERANT SENSOR CHECK
    Vehicle: 1993 Chrysler Lebaron 2.5 L4 GAS

    REFRIGERANT SENSOR CHECK

    • Measure resistance between terminals 1 and 2 on sens...

    CLICK HERE TO GET FULL ACCESS TO Chrysler A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler cars and light trucks from 1990+.

    Disc Brakes -> Type 7-Kelsey-Hayes Dual Pin Floating Caliper Disc Brake, Rear -> Troubleshooting -> LATERAL RUNOUT CHECK -> PARALLELISM CHECK
    Vehicle: 1993 Chrysler Intrepid 3.5 V6 GAS

    Refer to "Type 5-Kelsey Hayes Dual Pin Floating Disc Brake, Front" troubleshooting section for system troubleshooting.

    LATERAL RUNOUT CHECK

    Refer to "Disc Brake Specifications" for runout specifications.

    • Raise and support vehicle, then remove wheels.
    • If applicable, ensure wheel bearings are properly adjusted.
    • Using suitable spacers install lug nuts or bolts, then torque to specifications.
    • Mount a dial indicator to a convenient part of the vehicle (steering knuckle, tie rod, disc brake caliper housing).
    • Position dial indicator plunger so it contacts the disc at a point one inch from the out...

    CLICK HERE TO GET FULL ACCESS TO Chrysler BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. for 1980+.

    DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 1996-06 Caravan, Town & Country & Voyager
    Vehicle: 1997 Chrysler Town & Country LX 3.8 V6 GAS

    CLICK HERE TO GET FULL ACCESS TO Chrysler FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler cars and light trucks from 1990+.

    CV AXLE SHAFT, Replace
    Vehicle: 1997 Chrysler Cirrus LX 2.4 L4 GAS

    • Loosen, but do not remove, stub axle to hub/bearing retaining nut while vehicle is on floor and brakes applied, then raise and support vehicle and remove front wheel and tire assembly.
    • Remove brake caliper and support aside, then the brake disc.
    • Remove tie rod end attaching nut, then the tie rod end stud from steering knuckle using remover tool No. MB-991113, or equivalent.
    • Remove vehicle speed sensor cable routing bracket.
    • Remove cotter pin and castle nut from stud of lower ball joint at steering knuckle.
    • Turn steering knuckle so front of knuckle is facing as far outboard in ...

    CLICK HERE TO GET FULL ACCESS TO Chrysler DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chrysler AUTOMOBILES

    Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chrysler cars and light trucks sold in the U.S. from mid 1990's+.

    Relearn Procedures
    Vehicle: 2006 Chrysler Pacifica Touring 3.5 V6 GAS

    When a tire pressure sensor has been replaced, the WCM will learn and store the sensor ID when the vehicle is driven continuously above 15 mph for 10 minutes. A new sensor ID can also be programmed directly into the WCM using a suitably...

    CLICK HERE TO GET FULL ACCESS TO Chrysler TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+.

    Starter, Replace
    Vehicle: 1997 Chrysler Intrepid 3.3 V6 GAS

    • Disconnect battery ground cable.
    • Raise and support vehicle.
    • Remove bolts from starter.
    • Remove starter assembly from engine.
    • Disconnect electrical connection...

    CLICK HERE TO GET FULL ACCESS TO Chrysler STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. as equipped to the current model year.

    Cabin Air Filter Service -> Chrysler LLC -> 2002-09 PT Cruiser
    Vehicle: 2007 Chrysler PT Cruiser Touring 2.4 L4 GAS

    The cabin air filter should be replaced every 15,000 miles.

    • Open the hood.
    • Remove the passenger side cowl grille screen.
    • Remove the three windshield washer reservoir to body attaching screws, then position the reservoir out of the way.
    • Lift the cabin air filter eleme...

    CLICK HERE TO GET FULL ACCESS TO Chrysler CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.

    Chrysler LLC Cars -> Air Bag Warning Lamp ->
    Vehicle: 2006 Chrysler 300 Limited 3.5 V6 GAS

    This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the Air B...

    CLICK HERE TO GET FULL ACCESS TO Chrysler MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+

    Radiator, Replace
    Vehicle: 2000 Chrysler Town & Country 3.3 V6 FLEX

    • Drain cooling system into suitable container.
    • Remove air intake resonator.
    • Remove coolant reserve/recovery system container to filler neck tube hose.
    • Disconnect electrical connector from cooling fans.
    • Remove coolant recovery system container retaining screw from upper radiator closure panel crossmember.
    • Disconnect upper radiator mounting screws from crossmember.
    • Disconnect engine block heater wire, if equipped.
    • Remove upper radiator closure panel crossmember.
    • Remove air cleaner assembly.
    • Disconn...

    CLICK HERE TO GET FULL ACCESS TO Chrysler RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace -> Alternator Belt -> Power Steering Belt & A/C Compressor Belt
    Vehicle: 2008 Chrysler PT Cruiser 2.4 L4 GAS

    Power Steering Belt & A/C Compressor Belt

    • Remove right front splash shield.
    • Release tension by rotating tensioner clockwise until belt can be removed from power steering pump pulley.
    • Remove drive belt.
    • Reverse procedur...

    CLICK HERE TO GET FULL ACCESS TO Chrysler SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Chrysler AUTOMOBILES

    Component location diagrams for most Chrysler cars and light trucks sold in the U.S. from 1990+.

    Center High Mounted Stop Lamp Diagram for 2004 Chrysler PT Cruiser  2.4 L4 GASCenter High Mounted Stop Lamp Diagram for 2004 Chrysler PT Cruiser 2.4 L4 GAS

    Components on diagram:
  • Center High Mounted Stop Lamp
  • Connector C-302
  • Rear Body Diagram for 2008 Chrysler Sebring Touring 2.4 L4 GASRear Body Diagram for 2008 Chrysler Sebring Touring 2.4 L4 GAS

    Components on diagram:
  • Cargo Lamp
  • Left Rear Speaker
  • Left Rear ABS Wheel Speed Sensor
  • Body Wiring
  • S315
  • CLICK HERE TO GET FULL ACCESS TO Chrysler PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chrysler AUTOMOBILES

    OEM drawn wiring diagrams for most Chrysler cars and light trucks sold in the U.S.

    1990 Chrysler NEW Yorker Salon 3.3 V6 GAS Wiring Diagram1990 Chrysler NEW Yorker Salon 3.3 V6 GAS Wiring Diagram

    Components on diagram:
  • A/C Blower Motor
  • ATC power module
  • In-Car Sensor
  • ATC Control Switch
  • In-Car Sensor Motor
  • 1989 Chrysler Lebaron GTC 2.5 L4 GAS Wiring Diagram1989 Chrysler Lebaron GTC 2.5 L4 GAS Wiring Diagram

    Components on diagram:
  • Crankshaft Position Sensor
  • Charge Temperature Sensor
  • Coil Pack
  • Oil Pressure Sending Unit Switch
  • CLICK HERE TO GET FULL ACCESS TO Chrysler WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chrysler AUTOMOBILES

    OEM TSB listings for most Chrysler cars and light trucks sold in the U.S. from 1985+.

    Document: BLACK PLASTIC BODY COMPONENTS - CHALKY RESIDUE
    Vehicle: 1989 Chrysler Lebaron GTC 2.2 L4 GAS

    Auto Systems:
  • Finishes, Body Structure, Frame, Bumpers
  • Document: SHUDDER DURING TORQUE CONV EMCC OPS -41TE/42LE- REV2
    Vehicle: 1995 Chrysler Cirrus LXI 2.5 V6 GAS

    Symptoms:
  • Vibration
  • Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • CLICK HERE TO GET FULL ACCESS TO Chrysler TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chrysler AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chrysler SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 1996 Chrysler Town & Country Wiper Blade, Front, Rear1996 Chrysler Town & Country Wiper Blade, Front, Rear, 18 in. length, Includes universal plastic adapters and easy to follow installation instructions; This new generation flat blade provides improved wiping capabilities in rain and freezing weather, long lasting durability, an easy to service design using a rubber insert that requires no special tools or high cost items to replace, and a clean appearance from inside the vehicle with the wiper profile neatly conforming to the base of the windshield; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $16.41

    Click here to view more details1999 Chrysler Town & Country Door Handle, Rear, Driver Side, With keyhole; A high quality, OE replacement door handle; With 3 years limited CertifiedXL warranty..

    Source: Auto Body Parts Store

    $11.85

    Click here to view more details2007 Chrysler Town And Country Driver Side Replacement Door Mirror Glass, Driver Side Replacement Door Mirror Glass; 4 3/4 X 6 13/16 X 7 5/8, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $23.50

    Click here to view more details about 1995 Chrysler Cirrus LX V6, 2.5 L, 2497 CC, 152 CID Rebuilt Engine1995 Chrysler Cirrus LX V6, 2.5 L, 2497 CC, 152 CID Rebuilt Engine, FWD, non turbo, roller cam, with balance assembly, (supplied with new head casting)., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,558.00

    Click here to view more details2004 Chrysler Crossfire Used Hood, Gray, LIMITED, Very Good.

    Source: Used Auto Parts Store

    $644.00

    Click here to view more details2000 Chrysler Concorde Used A/C Compressor, 2.0, AUTO, FWD 2.7L, Very Good.

    Source: Used Auto Parts Store

    $110.00
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