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Chrysler CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chrysler car and truck repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chrysler automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chrysler mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chrysler vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+

    Component Replacement & Adjustment -> Light Trucks & Vans Except Ram 50 -> Clutch Cycling Switch, Replace -> 1992 -> 1993 -> D & W Pickups & Ramcharger -> Dakota & Rear Wheel Drive Van -> Electronic -> Fin-Sensed -> Front Wheel Drive Van -> Temperature
    Vehicle: 1993 Chrysler Daytona 3.0 V6 GAS

    Electronic

    Front Wheel Drive Van
    1992

    This switch is located on the refrigerant line manifold plate of the expansion valve.

    • Disconnect electrical connector from clutch switch, then remove clutch switch attaching screw.
    • Separate clutch switch from refrigerant line and carefully slide capillary tube out of capillary well. Capillary well is filled with a temperature conductive grease and should be saved and used upon installation.
    • Reverse procedure to install.
    1993

    This switch is located on the expansion...

    CLICK HERE TO GET FULL ACCESS TO Chrysler A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler cars and light trucks from 1990+.

    Disc Brakes -> Type 7-Kelsey-Hayes Dual Pin Floating Caliper Disc Brake, Rear -> Troubleshooting -> LATERAL RUNOUT CHECK -> PARALLELISM CHECK
    Vehicle: 1993 Chrysler Intrepid 3.5 V6 GAS

    Refer to "Type 5-Kelsey Hayes Dual Pin Floating Disc Brake, Front" troubleshooting section for system troubleshooting.

    LATERAL RUNOUT CHECK

    Refer to "Disc Brake Specifications" for runout specifications.

    • Raise and support vehicle, then remove wheels.
    • If applicable, ensure wheel bearings are properly adjusted.
    • Using suitable spacers install lug nuts or bolts, then torque to specifications.
    • Mount a dial indicator to a convenient part of the vehicle (steering knuckle, tie rod, disc brake caliper housing).
    • Position dial indicator plunger so it contacts the disc at a point one inch from the out...

    CLICK HERE TO GET FULL ACCESS TO Chrysler BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. for 1980+.

    DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> Caravan, Town & Country & 1984-03 Voyager -> Normal Service -> Severe Service
    Vehicle: 2003 Chrysler Town & Country 3.3 V6 FLEX

    Normal Servi...

    CLICK HERE TO GET FULL ACCESS TO Chrysler FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler cars and light trucks from 1990+.

    CV AXLE SHAFT, Replace -> Front -> Install -> Rear -> Remove
    Vehicle: 2008 Chrysler Pacifica LX 3.8 V6 GAS

    Front

    • Raise and support vehicle.
    • Remove cotter pin and nut lock from end of half shaft.
    • Remove wheel and tire assembly from vehicle.
    • Remove wave washer from end of half shaft.
    • With vehicle's brakes applied to keep hub from turning, loosen and remove half shaft nut.
    • Remove two front disc brake caliper adapter to steering knuckle attaching bolts.
    • Remove disc brake caliper assembly from steering knuckle. Caliper assembly is removed by first rotating top of caliper assembly away from steering knuckle and then removing bottom of assembly out from under machined abutment on steering k...

    CLICK HERE TO GET FULL ACCESS TO Chrysler DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chrysler AUTOMOBILES

    Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chrysler cars and light trucks sold in the U.S. from mid 1990's+.

    Wiring Diagrams -> Wire Color Code Identification
    Vehicle: 2007 Chrysler 300 Touring LWB 3.5 V6 GAS

    Refer to Figs. through for ...

    [[table data]]

    CLICK HERE TO GET FULL ACCESS TO Chrysler TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+.

    Starter, Replace
    Vehicle: 2002 Chrysler PT Cruiser 2.4 L4 GAS

    • Remove battery ground cable.
    • Remove air cleaner box cover.
    • Raise and support vehicle.
    • Remove engine structural collar.
    • Disconnect starter motor wiring.
    • Remove starter motor moun...

    CLICK HERE TO GET FULL ACCESS TO Chrysler STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. as equipped to the current model year.

    Cabin Air Filter Service -> Chrysler LLC -> 2002-09 PT Cruiser
    Vehicle: 2006 Chrysler PT Cruiser Touring 2.4 L4 GAS

    The cabin air filter should be replaced every 15,000 miles.

    • Open the hood.
    • Remove the passenger side cowl grille screen.
    • Remove the three windshield washer reservoir to body attaching screws, then position the reservoir out of the way.
    • Lift the cabin air filter eleme...

    CLICK HERE TO GET FULL ACCESS TO Chrysler CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.

    Chrysler LLC Cars -> Telescoping Steering Wheel Indicator -> Crossfire
    Vehicle: 2005 Chrysler Crossfire SRT-6 3.2 V6 GAS

    When the ignition switch is placed in the On position the Telescoping Steering Wheel indicator should light as a bulb check. The lamp should go Off when the engine is started. If the...

    CLICK HERE TO GET FULL ACCESS TO Chrysler MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+

    Heater Hose, Replace -> Inlet -> Outlet
    Vehicle: 2004 Chrysler 300M Special 3.5 V6 GAS

    Inlet

    • Drain cooling system into a suitable container.
    • Reposition heater core inlet hose clamp at heater tube.
    • Remove hose from heater tube.
    • Reposition heater hose inlet clamp at heater core.
    • Remove heater inlet hose from heater core.
    • Remove hose from vehicle.
    • Reverse procedure to in...

    CLICK HERE TO GET FULL ACCESS TO Chrysler RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 1998 Chrysler Town & Country SX 3.8 V6 GAS

    • Raise vehicle on hoist.
    • Remove right front splash shield.
    • Rotate or lift the belt tensioner arm, using a suitable too...

    CLICK HERE TO GET FULL ACCESS TO Chrysler SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Chrysler AUTOMOBILES

    Component location diagrams for most Chrysler cars and light trucks sold in the U.S. from 1990+.

    Airbag System Diagram for 2004 Chrysler Concorde LX 2.7 V6 GASAirbag System Diagram for 2004 Chrysler Concorde LX 2.7 V6 GAS

    Components on diagram:
  • Clockspring
  • Occupant Restraint Controller
  • Airbag Module
  • Driver Airbag Module
  • Passenger Airbag Module
  • Left Rear Engine Compartment Diagram for 2008 Chrysler Sebring  2.7 V6 GASLeft Rear Engine Compartment Diagram for 2008 Chrysler Sebring 2.7 V6 GAS

    Components on diagram:
  • Glow Plug Module
  • Cabin Heater Relay
  • Connection
  • Connector C112
  • Negative Remote Battery Post
  • CLICK HERE TO GET FULL ACCESS TO Chrysler PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chrysler AUTOMOBILES

    OEM drawn wiring diagrams for most Chrysler cars and light trucks sold in the U.S.

    1990 Chrysler Daytona  3.0 V6 GAS Wiring Diagram1990 Chrysler Daytona 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Transmission Solenoids
  • Safety Shut-Down Relay
  • Electronic Transaxle Control Module
  • Transmission Pressure Switch
  • 2005 Chrysler PT Cruiser  2.4 L4 GAS Wiring Diagram2005 Chrysler PT Cruiser 2.4 L4 GAS Wiring Diagram

    Components on diagram:
  • Transmission Range Sensor
  • Back-Up Lamp Switch
  • CLICK HERE TO GET FULL ACCESS TO Chrysler WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chrysler AUTOMOBILES

    OEM TSB listings for most Chrysler cars and light trucks sold in the U.S. from 1985+.

    Document: WIRING REPAIR SERV PKGS AVAILABLE-INSTRUCTION SHEETS
    Vehicle: 1985 Chrysler Executive Limousine 2.6 L4 GAS

    Auto Systems:
  • Chassis Electrical, Wiring, Fuses & Breakers, Wipers, Motors
  • Document: A/C COMPRESSOR MOAN
    Vehicle: 1999 Chrysler 300M 3.5 V6 GAS

    Symptoms:
  • Noise
  • Auto Systems:
  • Heating, A/C, Ventilation, Defogger
  • CLICK HERE TO GET FULL ACCESS TO Chrysler TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chrysler AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chrysler SPECIFICATIONS DATA!

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