Chrysler REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Chrysler CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chrysler car and truck repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chrysler automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chrysler mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chrysler vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+

Manual Air Conditioning & Heater System Diagnosis & Testing -> PT Cruiser -> A/C System Diagnosis & Testing -> Performance Test -> Refrigerant System Tests -> System Empty -> System Low -> Visual Inspection
Vehicle: 2004 Chrysler PT Cruiser 2.4 L4 GAS

Performance Test

Air temperature in test room and on vehicle must be 70°F minimum for this test.

  • Connect tachometer and manifold gauge set.
  • Set control to A/C, Recirc and Panel temperature lever on full cool and blower on high.
  • Start engine and hold at 1000 RPM with A/C clutch engaged.
  • Engine should be at operating temperature with vehicle doors closed and windows open.
  • Install thermometer in lefthand center A/C panel outlet and operate engine for five minutes. A/C clutch may cycle depending on ambient conditio...

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BRAKE SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler cars and light trucks from 1990+.

Disc Brakes -> Tightening Specifications
Vehicle: 2007 Chrysler PT Cruiser GT 2.4 L4 GAS

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FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. for 1980+.

DaimlerChrysler/AMC/Eagle Passenger Cars -> Fuel Filter Replacement -> Acclaim, Aries, Caravelle, Charger, Daytona, Dynasty, E-Class, Executive, Horizon, Imperial (FWD), Lancer, LeBaron, LeBaron GTS, Omni, Reliant, Shadow, Spirit, Sundance, Turismo, 600, 1984-93 New Yorker & 1987-84 Laser w/1988-95 2.5L, 1989-92 3.0L & 3.3L -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 1992 Chrysler Lebaron Sedan 2.5 L4 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery ...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler cars and light trucks from 1990+.

CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 2010 Chrysler 300 C SRT8 6.1 V8 GAS

Front

Halfshaft inner and outer boots are not serviceable separately. Boot replacement requires entire shaft assembly replacement.

Lefthand halfshaft is shorter than right. Identify and tag halfshafts upon removal to ensure proper installation.

  • Raise and support vehicle, then remove tire and wheel assembly.
  • While holding link ball joint stem from rotating, remove stabilizer link to shock clevis bracket nut.
  • Slide link ball joint stem from clevis bracket.
  • Remove clevis bracket to bottom of shock nut and pinch bolt.
  • Remove shock clevis bracket to lower control arm nut and bolt.
  • Pul...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chrysler AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chrysler cars and light trucks sold in the U.S. from mid 1990's+.

Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2009 Chrysler 300 C SRT8 6.1 V8 GAS

Refer to Figs. through for w...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 1995 Chrysler Concorde 3.3 V6 GAS

  • Disconnect battery ground cable.
  • Disconnect alternator field circuit plug.
  • Remove B+ terminal nut and wire.
  • Loosen adjusting T-bolt.
  • Loosen adjusting bolt to allow removal of alternator drive belt.
  • Remove adjusting T-bolt.
  • Remove pivot bolt...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> Chrysler LLC -> 2005-09 300, Magnum, 2006-09 Charger & 2008-09 Challenger
Vehicle: 2007 Chrysler 300 2.7 V6 GAS

The cabin air filter should be replaced every 12,000 miles.

  • Open the hood.
  • Remove the passenger side air inlet grille from the cowl panel, Fig. .
  • Open the cabin air filter door.
  • Remove the cabin air filter from the filter housing...

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MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.

Chrysler LLC Trucks -> EGR System Malfunction Indicator Lamp -> 1993-94 w/California Emissions & 1995-2001
Vehicle: 1997 Chrysler Town & Country LXI 3.8 V6 GAS

The Powertrain Control Module (PCM) performs an On-Board Diagnostic (OBD) inspection of the EGR system on all California Vehicles. The diagnostic system uses the electronic EGR Transducer (EET) for the system tests.

The OBD inspection activates only during selected engine/driving conditions. When the conditions are met, the PCM energizes the EET solenoid to disable the EGR. The PCM inspects for a change in the oxygen sensor signal. If the air/fuel mixture goes lean, the PCM will attempt t...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1990 Chrysler Lebaron GTC 2.2 L4 GAS

Lower

  • Drain coolant into a suitable container.
  • Loosen hose clamp connecting hose to radiator.
  • Loosen hose clamp connecting hose to water pump.
  • Remove hose from vehicle.
  • Reverse procedure to i...

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SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator -> Power Steering
Vehicle: 1990 Chrysler Lebaron GTC 2.5 L4 GAS

Alternator

  • Disconnect battery ground cable from battery.
  • Loosen alternator pivot bolt and lock nut.
  • Loosen alternator adjustment bolt to relieve belt tension.
  • Remove alternator drive belt.
  • Clean and inspect belt surfaces of all pulleys.
  • Reverse procedure to install, noting the following:
    • Torque pulley bolt to 40 ft. lbs.

Air Conditioning

  • Loosen idler pulley lock bolt.
  • Loosen idler pulley adjustment bolt to relieve belt tension.
  • Remove air conditioning compressor belt.
  • ...

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COMPONENT LOCATION DIAGRAMS FOR Chrysler AUTOMOBILES

Component location diagrams for most Chrysler cars and light trucks sold in the U.S. from 1990+.

Speed Control System Component Locations Diagram for 2000 Chrysler Intrepid  3.2 V6 GASSpeed Control System Component Locations Diagram for 2000 Chrysler Intrepid 3.2 V6 GAS

Components on diagram:
  • Brake Switch
  • Brake Switch Connector
  • Engine Compartment Connector Locations Diagram for 2000 Chrysler Grand Voyager  3.0 V6 GASEngine Compartment Connector Locations Diagram for 2000 Chrysler Grand Voyager 3.0 V6 GAS

    Components on diagram:
  • Wiper Module
  • Hood Ajar Switch
  • Brake Pressure Switch
  • Power Distribution Center
  • Left Hand Headlamp
  • CLICK HERE TO GET FULL ACCESS TO Chrysler PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chrysler AUTOMOBILES

    OEM drawn wiring diagrams for most Chrysler cars and light trucks sold in the U.S.

    1998 Chrysler Town & Country LX 3.3 V6 GAS Wiring Diagram1998 Chrysler Town & Country LX 3.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Body Control Module
  • Right Power Window Switch
  • Left Power Window Switch
  • Right Power Door Lock Switch
  • Left Power Door Lock Switch
  • 2008 Chrysler Town & Country LX 3.3 V6 GAS Wiring Diagram2008 Chrysler Town & Country LX 3.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Electronics
  • Run Relay
  • Park Assist Display
  • Park Assist Module
  • CLICK HERE TO GET FULL ACCESS TO Chrysler WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chrysler AUTOMOBILES

    OEM TSB listings for most Chrysler cars and light trucks sold in the U.S. from 1985+.

    Document: POWERTRAIN CONTROL MODULE INITIALIZATION - REVISED
    Vehicle: 2005 Chrysler PT Cruiser 2.4 L4 GAS

    Auto Systems:
  • Electronic Devices, Computers, PROMS, Sensors
  • Document: FALSE DTC -HEATED SEAT SWITCH MISSING/SHORTED TO GRD
    Vehicle: 2000 Chrysler LHS 3.5 V6 GAS

    Auto Systems:
  • Chassis Electrical, Wiring, Fuses & Breakers, Wipers, Motors
  • CLICK HERE TO GET FULL ACCESS TO Chrysler TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chrysler AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chrysler SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details2007 Chrysler Town & Country Grille Assembly, With emblem provision; A high quality, OE replacement complete grille and shell assembly; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $77.08

    Click here to view more details about 2002 Chrysler Sebring Bumper Reinforcement, Front2002 Chrysler Sebring Bumper Reinforcement, Front, A high quality, direct fit OE replacement bumper reinforcement; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $43.96

    Click here to view more details2014 Chrysler 300 Aftermarket Center Caps, Aftermarket Center Caps; Removal Tool, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $23.50

    Click here to view more details about 1992 Chrysler Lebaron Gtc L4, 2.5 L, 2507 CC, 153 CID Rebuilt Engine1992 Chrysler Lebaron Gtc L4, 2.5 L, 2507 CC, 153 CID Rebuilt Engine, FWD, turbo, roller cam, with balance assembly, (supplied with new head casting)., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,598.00

    Click here to view more details2007 Chrysler Aspen Used Ignition Switch W/Key, Very Good.

    Source: Used Auto Parts Store

    $125.00

    Click here to view more details2005 Chrysler 300 Used A/C Compressor, 5.7, AUTO, RWD, Very Good.

    Source: Used Auto Parts Store

    $128.00
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