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Chrysler CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chrysler car and truck repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chrysler automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chrysler mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chrysler vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+

Compressor Service -> Model FX105VL & FX105VS Compressors -> COMPRESSOR OVERHAUL -> Assemble -> Disassemble
Vehicle: 1993 Chrysler NEW Yorker Fifth Avenue 3.3 V6 GAS

Disassemble

  • Remove compressor.
  • Disassemble compressor in numbered sequence as outlined in Fig. noting the following:
    • Use Spanner tool No. MB991386, or equivalent to hold crankshaft from turning during armature nut removal.
  • Inspect surfaces of armature and clutch area for scoring, cracks, scratches and deformation.

Assemble

  • Install clutch coil by aligning pin...

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BRAKE SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler cars and light trucks from 1990+.

Drum Brakes -> Type 1: Kelsey-Hayes & Varga Leading-Trailing Drum Brakes -> Brake Service -> Breeze, Cirrus & Stratus -> Concord, Intrepid, LHS & Vision -> Installation -> Neon & Sebring Convertible -> Removal
Vehicle: 1997 Chrysler Cirrus LX 2.4 L4 GAS

Removal
Breeze, Cirrus & Stratus
  • Raise and support vehicle.
  • Remove rear wheel and tire assemblies.
  • Remove rubber plug from top of brake support plate.
  • Insert a suitable screwdriver into hole and turn adjuster towards front of car until it stops. This will fully release rear brake adjuster.
  • Remove brake drum.
  • Remove brake drum to hub/bearing retaining nuts, then the rear brake drum from hub and bearing assembly.
  • Remove actuator spring from automatic adjuster mechanism and trailing brake shoe, Fig. .
  • Remove upper and lower return springs.
  • Remove brake shoe retainer and pin from leading brake ...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. for 1980+.

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> 2001-06 Caravan, Town & Country & Voyager
Vehicle: 2005 Chrysler Town & Country 3.8 V6 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.

The fuel filter is combined with the in-tank fuel pump module. The...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler cars and light trucks from 1990+.

CV AXLE SHAFT, Replace
Vehicle: 2000 Chrysler Cirrus 2.0 L4 GAS

  • Loosen, but do not remove, stub axle to hub/bearing retaining nut while vehicle is on floor and brakes applied, then raise and support vehicle and remove front wheel and tire assembly.
  • Remove brake caliper and support aside, then brake disc.
  • Remove tie rod end attaching nut, then tie rod end stud from steering knuckle using remover tool No. MB-991113, or equivalent.
  • Remove vehicle speed sensor cable routing bracket.
  • Remove cotter pin and castle nut from stud of lower ball joint at steering knuckle.
  • Turn steering knuckle so front of knuckle is facing as far outboard in wheelwel...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chrysler AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chrysler cars and light trucks sold in the U.S. from mid 1990's+.

Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Identification -> Intermittent & Poor Connections -> Intermittents -> Poor Connections -> Tire Pressure Sensor Check
Vehicle: 2003 Chrysler Voyager 2.4 L4 GAS

Accessing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.

Diagnostic Trouble Code Identification

Refer to Fig. for diagnostic trouble code identification.

Clearing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to DLC (Data Link Connector), and follow manufacturer's instructions.

Tire Pressure Sensor Check

Tire pressure may increase from 2-6 psi during normal driving conditions. Do not reduce this normal pressure build up.

When diagnosing a tire pressure issue, always inspect air...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+.

Starter, Replace
Vehicle: 1997 Chrysler Sebring JX 2.4 L4 GAS

  • Disconnect battery ground cable.
  • Remove air cleaner resonator.
  • Remove Transaxle Control Module (TCM) mounting screws, then move TCM to provide access to top starter mounting bolt. Do not disconnect TCM wiring.
  • Remove bolt attaching starter to transaxle housing, then raise and support vehicle.
  • Remove battery cab...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> Chrysler LLC -> 2002-09 PT Cruiser
Vehicle: 2008 Chrysler PT Cruiser Touring 2.4 L4 GAS

The cabin air filter should be replaced every 15,000 miles.

  • Open the hood.
  • Remove the passenger side cowl grille screen.
  • Remove the three windshield washer reservoir to body attaching screws, then position the reservoir out of the way.
  • Lift the cabin air filter eleme...

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MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.

Chrysler LLC Trucks -> EGR System Malfunction Indicator Lamp -> 1993-94 w/California Emissions & 1995-2001
Vehicle: 1997 Chrysler Town & Country LXI 3.8 V6 GAS

The Powertrain Control Module (PCM) performs an On-Board Diagnostic (OBD) inspection of the EGR system on all California Vehicles. The diagnostic system uses the electronic EGR Transducer (EET) for the system tests.

The OBD inspection activates only during selected engine/driving conditions. When the conditions are met, the PCM energizes the EET solenoid to disable the EGR. The PCM inspects for a change in the oxygen sensor signal. If the air/fuel mixture goes lean, the PCM will attempt t...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+

Radiator, Replace
Vehicle: 1992 Chrysler Lebaron 3.0 V6 GAS

Do not attempt to remove radiator cap or service cooling system while engine is hot.

  • Disconnect battery ground cable.
  • Drain cooling system.
  • Remove hose clamps and hoses.
  • Remove coolant reserve system tank to filler neck tube.
  • Disconnect fan electrical connector, then remove fan and fan support.
  • ...

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SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2007 Chrysler Crossfire Limited 3.2 V6 GAS

  • Pull accessory drive belt tensioner in a counterclockwise d...

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COMPONENT LOCATION DIAGRAMS FOR Chrysler AUTOMOBILES

Component location diagrams for most Chrysler cars and light trucks sold in the U.S. from 1990+.

Transaxle Splices Diagram for 1999 Chrysler Cirrus  2.5 V6 GASTransaxle Splices Diagram for 1999 Chrysler Cirrus 2.5 V6 GAS

Components on diagram:
  • Splice S-125
  • Transmission Components Diagram for 1992 Chrysler Lebaron GTC 3.0 V6 GASTransmission Components Diagram for 1992 Chrysler Lebaron GTC 3.0 V6 GAS

    Components on diagram:
  • Turbine Speed Sensor
  • Safety Shutdown Relay
  • PRNDL Switch
  • Neutral Safety Switch
  • Back-Up Lamp Relay
  • CLICK HERE TO GET FULL ACCESS TO Chrysler PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chrysler AUTOMOBILES

    OEM drawn wiring diagrams for most Chrysler cars and light trucks sold in the U.S.

    1994 Chrysler Concorde  3.3 V6 GAS Wiring Diagram1994 Chrysler Concorde 3.3 V6 GAS Wiring Diagram

    Components on diagram:
  • ATC power module
  • Automatic Temp. Control Module
  • 2008 Chrysler Sebring  2.7 V6 FLEX Wiring Diagram2008 Chrysler Sebring 2.7 V6 FLEX Wiring Diagram

    Components on diagram:
  • Driver Seat Switch
  • Totally Integrated Power Module
  • Driver Horizontal Seat Adjuster Motor
  • Driver Front Vertical Seat Adjuster Motor
  • Driver Recliner Adjuster Seat Motor
  • CLICK HERE TO GET FULL ACCESS TO Chrysler WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chrysler AUTOMOBILES

    OEM TSB listings for most Chrysler cars and light trucks sold in the U.S. from 1985+.

    Document: Power Steering Honk, Moan Or Grinding Sound On Left Turns
    Vehicle: 2008 Chrysler Sebring Touring 2.4 L4 GAS

    Symptoms:
  • Noise
  • Auto Systems:
  • Steering, Suspension
  • Document: SEAT BELT/FRONT - LOCK FUNCTION TEST PROC (DOMESTIC)
    Vehicle: 1985 Chrysler Executive Limousine 2.6 L4 GAS

    Auto Systems:
  • Seats, Belts, Interior Trim, Carpets, Air Bags
  • CLICK HERE TO GET FULL ACCESS TO Chrysler TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chrysler AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chrysler SPECIFICATIONS DATA!

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