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Chrysler Town & Country CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chrysler Town & Country car and truck repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chrysler Town & Country automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chrysler mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chrysler Town & Country vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Chrysler Town & Country AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler Town & Country cars and light trucks from 1990+

Compressor Service -> Model 10PA17 & 10PA17C Compressors -> Compressor Clutch, Replace -> Inspection -> Installation -> Removal
Vehicle: 1998 Chrysler Town & Country LXI 3.8 V6 GAS

Removal

Although the compressor must be removed from its mount in order to replace the clutch assembly, it is not necessary to recover A/C refrigerant.

  • Using a suitable band type oil filter wrench to prevent clutch plate rotation, remove compressor shaft bolt, Fig. .
  • Using a suitable plastic hammer, tap clutch plate, then remove plate and shims, Fig. .
  • Remove pulley retaining ring using snap ring tool No. C-4574, or equivalent, then slide pulley off compressor. Do not pry on clutch plate or pulley.
  • Remove clutch coil wire br...

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BRAKE SERVICE PROCEDURES FOR Chrysler Town & Country AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler Town & Country cars and light trucks from 1990+.

Disc Brakes -> Troubleshooting -> Brake Chatter -> Brake Drag -> Brake Fade -> Brake Pull -> Brake Squeal Or Squeak -> Hard Pedal Or High Pedal Effort -> Low Pedal -> Pedal Falls Away -> Pedal Pulsation -> Rear Brake Grab Or Pull -> Spongy Pedal
Vehicle: 2008 Chrysler Town & Country Limited 4.0 V6 GAS

Pedal Falls Away

  • System leak at brake line, fitting, hose or caliper/wheel cylinder.
  • Internal leakage in master cylinder caused by worn or damaged piston cups.
  • Internal leak in ABS or RWAL system.

Low Pedal

  • Worn brake linings.
  • Worn drums or rotors.
  • Rear brakes out of adjustment.

Spongy Pedal

  • Air in hydraulic system.
  • Thin brake drums.
  • Substandard brake lines and hoses.

Hard Pedal Or High Pedal Effort

  • Linings that are water soaked, contaminated or glazed.
  • Faulty power booster or check valve.

Pedal Pulsation

  • Disc brake rotors have excessive lateral runout or thickness variation.
  • Out of round brake ...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler Town & Country AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler Town & Country cars and light trucks sold in the U.S. for 1980+.

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 1996-06 Caravan, Town & Country & Voyager
Vehicle: 1998 Chrysler Town & Country LXI 3.8 V6 GAS

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler Town & Country AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler Town & Country cars and light trucks from 1990+.

CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 2007 Chrysler Town & Country LX 3.3 V6 GAS

Front

  • Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
  • Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
  • Raise vehicle on jack stands or centered on a frame contact type hoist.
  • Remove front tire and wheel assembly from hub.
  • Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
  • Remove disc brake caliper assembly from steering knuckle. Caliper is removed by fi...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chrysler Town & Country AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chrysler Town & Country cars and light trucks sold in the U.S. from mid 1990's+.

Component Replacement -> Installation -> Removal -> Tire Pressure Sensor -> TPMS Transponder
Vehicle: 2009 Chrysler Town & Country LX 3.3 V6 FLEX

Tire Pressure Sensor

The cap used on this valve stem contains an O-ring seal to prevent contamination and moisture from entering the valve stem. Retain this valve stem cap for reuse. Do not substitute a regular valve stem cap in its place.

The valve stem used on this vehicle is made of aluminum and the core is nickel plated brass. The original valve stem core must be reinstalled and not substituted with a valve stem core made of a different material. This is required to prevent corrosion in the valve stem caused by the different metals.

Removal
  • Loosen the wheel lug nuts.
  • Raise...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler Town & Country AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chrysler Town & Country cars and light trucks from 1990+.

Starter, Replace
Vehicle: 2004 Chrysler Town & Country 3.3 V6 GAS

  • Raise and support vehicle.
  • Remove starter motor attaching bolts and nuts.
  • Remove solenoid.
  • Disconnect all electrical connectors from starter motor an...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chrysler Town & Country AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chrysler Town & Country cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> Chrysler LLC -> 2008-09 Caravan, Grand Caravan & Town & Country
Vehicle: 2008 Chrysler Town & Country LX 3.3 V6 GAS

The cabin air filter should be replaced every 12,000 miles.

  • Open the glove compartment door.
  • Push inward on both sides of the glove compartment, then lower the glove compartment door.
  • Carefully pivot the glove compartment downward.
  • Through the glove compartment opening, disengage the cabin air filter access door retainers from the HVAC housing, then remove the cover, Fig. .
  • Through the access door opening, remove the filter element, Fig. .
  • Carefully install the new cabin air filter element into position through ...

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MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler Town & Country AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler Town & Country cars and light trucks sold in the U.S. from 1990+.

Chrysler LLC Trucks -> Electronic Throttle Control Indicator ->
Vehicle: 2001 Chrysler Town & Country 3.8 V6 GAS

When the ignition is turned On, the lamp will light for approximately 6-12 seconds as a bulb inspection. If the lamp is illuminated with the engine running, the vehicle is usually drivable but the electronic throttle system must be diagnosed and servic...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler Town & Country AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler Town & Country cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1998 Chrysler Town & Country SX 3.8 V6 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water pump inlet tube.
  • Remove radiator outlet hose from water pump inlet tube and from vehicle.
  • Reverse proc...

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SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler Town & Country AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler Town & Country cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2001 Chrysler Town & Country LX 3.3 V6 FLEX

The Poly-V Drive belt is provided with a dynamic tensioner.

  • Disconnect battery ground cable from battery.
  • Raise vehicle on hoist.
  • Remove righthand drive belt shield bolts, then drive belt sh...

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COMPONENT LOCATION DIAGRAMS FOR Chrysler Town & Country AUTOMOBILES

Component location diagrams for most Chrysler Town & Country cars and light trucks sold in the U.S. from 1990+.

Body Components (RH Front) Diagram for 1993 Chrysler Town & Country  3.3 V6 GASBody Components (RH Front) Diagram for 1993 Chrysler Town & Country 3.3 V6 GAS

Components on diagram:
  • Front Door Ajar Switch
  • Door Lock Contact Plate
  • Instrument Panel Wiring
  • Left Front Engine Compartment Components Diagram for 2004 Chrysler Town & Country  3.3 V6 GASLeft Front Engine Compartment Components Diagram for 2004 Chrysler Town & Country 3.3 V6 GAS

    Components on diagram:
  • High Note Horn
  • Turn Signal Lamp
  • Connector C-100
  • Connector C-101
  • Splice S-123
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    WIRING DIAGRAMS FOR Chrysler Town & Country AUTOMOBILES

    OEM drawn wiring diagrams for most Chrysler Town & Country cars and light trucks sold in the U.S.

    2006 Chrysler Town & Country Limited 3.8 V6 GAS Wiring Diagram2006 Chrysler Town & Country Limited 3.8 V6 GAS Wiring Diagram

    Components on diagram:
  • Left Fog Lamp
  • Horn
  • Right Fog Lamp
  • Right Front Park/ Turn Signal Lamp
  • Left Front Park/ Turn Signal Lamp
  • 2008 Chrysler Town & Country Limited 4.0 V6 GAS Wiring Diagram2008 Chrysler Town & Country Limited 4.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Left Rear Power Window Switch
  • Right Rear Power Window Switch
  • Left Rear Window Motor
  • Right Rear Window Motor
  • Driver Window/Door Lock Switch
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    TECHNICAL SERVICE BULLETINS FOR Chrysler Town & Country AUTOMOBILES

    OEM TSB listings for most Chrysler Town & Country cars and light trucks sold in the U.S. from 1985+.

    Document: PAINT - COLOR INFORMATION (EXTERIOR/INTERIOR)
    Vehicle: 1992 Chrysler Town & Country 3.3 V6 GAS

    Auto Systems:
  • Finishes, Body Structure, Frame, Bumpers
  • Document: RECALL - AFTERMARKET REPLACEMENT FUEL FILTERS
    Vehicle: 1997 Chrysler Town & Country LX 3.8 V6 GAS

    Auto Systems:
  • Fuel Sys, Driveability, Filters (Air & Fuel)
  • CLICK HERE TO GET FULL ACCESS TO Chrysler Town & Country TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chrysler Town & Country AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler Town & Country cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler Town & Country cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler Town & Country cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler Town & Country cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chrysler Town & Country SPECIFICATIONS DATA!

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