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Chrysler Town & Country CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chrysler Town & Country car and truck repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chrysler Town & Country automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chrysler mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chrysler Town & Country vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Chrysler Town & Country AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler Town & Country cars and light trucks from 1990+

    Cooling Fans -> Light Trucks & Vans -> Description -> Caravan, Town & Country & Voyager -> Cherokee -> Dakota -> Durango -> Grand Cherokee
    Vehicle: 1998 Chrysler Town & Country LX 3.3 V6 FLEX

    Caravan, Town & Country & Voyager

    The two-speed electric cooling fan, Fig. , is controlled by A/C system pressure and engine coolant temperature. The A/C compressor pressure transducer and engine coolant temperature sensor send signals to the Powertrain Control Module (PCM) which, in turn, activates the fan through a fan relay.

    When A/C system is not operating, fan operating parameters are as follows:

    • Fan will run on low speed when coolant temperature reaches 220°F and will stop when temperature falls to 210°F.
    • Fan will run on high speed when...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Town & Country A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Chrysler Town & Country AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler Town & Country cars and light trucks from 1990+.

    Hydraulic Brake Systems -> Component Replacement -> Caravan & Town & Country -> Except Caravan & Town & Country -> Master Cylinder
    Vehicle: 2008 Chrysler Town & Country Limited 4.0 V6 GAS

    Master Cylinder

    Except Caravan & Town & Country
    • With engine off, pump brake pedal five times to deplete vacuum in brake booster.
    • Siphon fluid from brake reservoir.
    • On Wrangler models, remove evaporative canister.
    • On PT Cruiser models, remove air cleaner housing, then disconnect power distribution center and position aside.
    • On all models, disconnect low fluid switch electrical connector.
    • Remove brake lines from master cylinder.
    • Remove master cylinder mounting nuts.
    • On Durango models with ESP, remove inner fender well, then remove integrated power module (IPM) fasteners and move IPM ...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Town & Country BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler Town & Country AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler Town & Country cars and light trucks sold in the U.S. for 1980+.

    DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Caravan, Town & Country & Voyager w/2001-06 2.4L, 3.3L & 3.8L Engines, 1996-00 3.0L Engine
    Vehicle: 2005 Chrysler Town & Country 3.8 V6 GAS

    Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

    Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

    After the battery has been disconnected and reco...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Town & Country FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler Town & Country AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler Town & Country cars and light trucks from 1990+.

    CV AXLE SHAFT, Replace -> Front -> Rear
    Vehicle: 1996 Chrysler Town & Country LX 3.3 V6 GAS

    Front

    • Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
    • Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
    • Raise vehicle on jack stands or centered on a frame contact type hoist.
    • Remove front tire and wheel assembly from hub.
    • Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
    • Remove disc brake caliper assembly from steering knuckle. Caliper is removed by fi...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Town & Country DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chrysler Town & Country AUTOMOBILES

    Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chrysler Town & Country cars and light trucks sold in the U.S. from mid 1990's+.

    Description
    Vehicle: 2005 Chrysler Town & Country 3.8 V6 GAS

    There are two types of TPMS (Tire Pressure Monitoring Systems) available, a base system and a premium system. The Base TPMS consists of tire pressure monitoring sensors attached to each road wheel through the valve stem mounting hole, a central receiver module and an indicator lamp. The Premium TPMS consists of tire pressure monitoring sensors attached to each road wheel through the valve stem mounting hole, a WCM (Wireless Control Module), three wheel sensor transponders located in three of the four wheel wells, an electronic display, and an indicator lamp.

    Upon detection of a warni...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Town & Country TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler Town & Country AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Chrysler Town & Country cars and light trucks from 1990+.

    Alternator, Replace
    Vehicle: 1997 Chrysler Town & Country LX 3.3 V6 GAS

    • Remove battery ground cable.
    • Remove windshield wiper housing.
    • Remove alternator belt, then bolt holding top of alternator bracket to air intake plenum.
    • Remove alternator bracket to mounting plate bolts, then bolt holding top of alternator to bracket.
    • Remove alternator ...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Town & Country STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chrysler Town & Country AUTOMOBILES

    Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chrysler Town & Country cars and light trucks sold in the U.S. as equipped to the current model year.

    Cabin Air Filter Service -> Chrysler LLC -> 2000-07 Caravan, Grand Caravan, Grand Voyager, Town & Country, Voyager & 2004-08 Pacifica
    Vehicle: 2007 Chrysler Town & Country LX 3.3 V6 GAS

    On 2000-03 models, the cabin air filter should be replaced every 15,000 miles.

    On 2004-08 models, the cabin air filter should be replaced every 12,000 miles.

    • The cabin air filter is located under the passenger side of the instrument panel behind a cabin air filter access door on the lower evaporator housing.
    • Slide the cabin air filter access door latch rearward until the latch engages the open stop, Fig. .
    • Remove the cabin air filter acc...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Town & Country CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler Town & Country AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler Town & Country cars and light trucks sold in the U.S. from 1990+.

    Chrysler LLC Trucks -> EGR System Malfunction Indicator Lamp -> 1993-94 w/California Emissions & 1995-2001
    Vehicle: 2001 Chrysler Town & Country LX 3.3 V6 FLEX

    The Powertrain Control Module (PCM) performs an On-Board Diagnostic (OBD) inspection of the EGR system on all California Vehicles. The diagnostic system uses the electronic EGR Transducer (EET) for the system tests.

    The OBD inspection activates only during selected engine/driving conditions. When the conditions are met, the PCM energizes the EET solenoid to disable the EGR. The PCM inspects for a change in the oxygen sensor signal. If the air/fuel mixture goes lean, the PCM will attempt t...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Town & Country MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler Town & Country AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler Town & Country cars and light trucks from 1990+

    Coolant Hose, Replace -> Lower -> Upper
    Vehicle: 2006 Chrysler Town & Country LX 3.3 V6 GAS

    Lower

    • Raise and support vehicle.
    • Drain cooling system into a suitable container.
    • Reposition hose clamp from radiator.
    • Remove radiator outlet hose from radiator.
    • Reposition hose clamp from water inlet tube.
    • Remove radiator outlet hose from water inlet tube and from vehicle.
    • ...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Town & Country RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler Town & Country AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler Town & Country cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 1996 Chrysler Town & Country 3.3 V6 GAS

    The Poly-V Drive belt is provided with a dynamic tensioner.

    • Disconnect battery ground cable from battery.
    • Raise vehicle on hoist.
    • Remove righthand drive belt shield bolts, then drive belt sh...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Town & Country SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Chrysler Town & Country AUTOMOBILES

    Component location diagrams for most Chrysler Town & Country cars and light trucks sold in the U.S. from 1990+.

    Engine Splice Locations Diagram for 2001 Chrysler Town & Country  3.8 V6 GASEngine Splice Locations Diagram for 2001 Chrysler Town & Country 3.8 V6 GAS

    Components on diagram:
  • Splice S-142
  • Splice S-106
  • Splice S-107
  • Splice S-116
  • Splice S-117
  • Actuators Diagram for 2003 Chrysler Town & Country  3.3 V6 GASActuators Diagram for 2003 Chrysler Town & Country 3.3 V6 GAS

    Components on diagram:
  • Blend Door Actuator
  • A/C Heater Unit
  • CLICK HERE TO GET FULL ACCESS TO Chrysler Town & Country PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chrysler Town & Country AUTOMOBILES

    OEM drawn wiring diagrams for most Chrysler Town & Country cars and light trucks sold in the U.S.

    2002 Chrysler Town & Country  3.8 V6 GAS Wiring Diagram2002 Chrysler Town & Country 3.8 V6 GAS Wiring Diagram

    Components on diagram:
  • Hood Ajar Switch
  • Powertrain Control Module
  • Integrated Power Module
  • Front Control Module
  • 2005 Chrysler Town & Country  3.3 V6 GAS Wiring Diagram2005 Chrysler Town & Country 3.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Battery
  • Generator
  • CLICK HERE TO GET FULL ACCESS TO Chrysler Town & Country WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chrysler Town & Country AUTOMOBILES

    OEM TSB listings for most Chrysler Town & Country cars and light trucks sold in the U.S. from 1985+.

    Document: REVISED MIL FEATURE FOR CUSTOMER OBDII I/M READINESS
    Vehicle: 2001 Chrysler Town & Country 3.8 V6 GAS

    Auto Systems:
  • Emission Controls, Vacuum Hoses
  • Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED
    Vehicle: 1995 Chrysler Town & Country 3.8 V6 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • CLICK HERE TO GET FULL ACCESS TO Chrysler Town & Country TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chrysler Town & Country AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler Town & Country cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler Town & Country cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler Town & Country cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler Town & Country cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chrysler Town & Country SPECIFICATIONS DATA!

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