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Chrysler Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chrysler Voyager car and truck repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chrysler Voyager automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chrysler mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chrysler Voyager vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+

    Air Bag System Precautions -> DaimlerChrysler -> Disarming -> 1990-97 -> 1994-96 Cherokee -> 1998-2004 -> Except 1994-96 Cherokee -> Light Trucks & Vans -> Passenger Cars
    Vehicle: 2001 Chrysler Voyager 3.3 V6 FLEX

    Passenger Cars

    1990-97

    It may be required to access and record all Diagnostic Trouble Codes (DTCs) prior to disarming the air bag system.

    • Place ignition switch in Lock position.
    • Disconnect and isolate battery ground cable.
    • Wait at least two minutes after disconnecting battery ground cable before doing any further work on vehicle. The air bag system is designed to retain enough voltage to deploy air bags for a short time even after battery has been disconnected.
    1998-2004

    It may be required to access and rec...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+.

    Drum Brakes -> DaimlerChrysler -> Brake Service -> 12 Inch Drum -> 9, 10, 11 & 13 Inch Drums -> Brake Shoe, Replace -> Caravan, Dakota, Durango, Town & Country & Voyager -> Full Size Pickup -> Inspection -> Installation -> Removal
    Vehicle: 2003 Chrysler Voyager 3.3 V6 FLEX

    Brake Shoe, Replace

    Do not intermix automatic adjuster components from side to side.

    9, 10, 11 & 13 Inch Drums
    Caravan, Dakota, Durango, Town & Country & Voyager
    Removal
    • Raise and support vehicle, then remove rear wheels.
    • Remove drum retaining nuts if equipped, then the drums. If drum will not separate from brake shoes or axle, proceed as follows:
      • Ensure parking brake is disengaged.
      • Remove adjuster hole plug from backing plate.
      • Insert small screwdriver or equivalent, through adjuster hole, then push and hold self adjuster lever off adjuster screw assembly,. Fig. .
      • Back off adjuster screw as...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. for 1980+.

    DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Caravan, Town & Country & Voyager w/2001-06 2.4L, 3.3L & 3.8L Engines, 1996-00 3.0L Engine
    Vehicle: 2003 Chrysler Voyager 3.3 V6 GAS

    Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

    Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

    After the battery has been disconnected and reco...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler Voyager cars and light trucks from 1990+.

    CV AXLE SHAFT, Replace -> Install -> Remove
    Vehicle: 2003 Chrysler Voyager 3.3 V6 GAS

    Remove

    • Raise and support vehicle.
    • Remove cotter pin and nut lock from end of half shaft.
    • Remove wheel and tire assembly from vehicle.
    • Remove wave washer from end of half shaft.
    • With vehicle's brakes applied to keep hub from turning, loosen and remove half shaft nut.
    • Remove two front disc brake caliper adapter to steering knuckle attaching bolts.
    • Remove disc brake caliper assembly from steering knuckle. Caliper assembly is removed by first rotating top of caliper assembly away from steering knuckle and then removing bottom of assembly out from under machined abutment on steering ...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. from mid 1990's+.

    Wiring Diagrams -> Wire Color Code Identification
    Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX

    Refer to Fig. for wirin...

    [[table data]]

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+.

    Starter, Replace
    Vehicle: 2001 Chrysler Voyager LX 3.3 V6 FLEX

    • Remove battery ground cable.
    • Raise and support vehicle.
    • Remove starter motor attaching bolts and nuts.
    • Remove solenoid.
    • Disconnect all electrical co...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. from 1990+.

    Chrysler LLC Trucks -> Traction Control System Warning Lamp ->
    Vehicle: 2000 Chrysler Voyager 3.3 V6 FLEX

    This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warni...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+

    Heater Hose, Replace -> Inlet -> Outlet
    Vehicle: 2003 Chrysler Voyager 3.3 V6 GAS

    Inlet

    • Drain cooling system into a suitable container.
    • Reposition heater core inlet hose clamp at thermostat housing.
    • Remove hose from thermostat housing.
    • Reposition heater hose inlet clamp at heater core.
    • Remove heater inlet hose from heater core.
    • Remove hose from vehicle.
    • Reverse procedure to ...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace -> Alternator & A/C Compressor Belt -> Power Steering Belt
    Vehicle: 2002 Chrysler Voyager 2.4 L4 GAS

    Alternator & A/C Compressor Belt

    • Loosen lower alternator pivot bolt and upper locking nut, then loosen adjusting bolt to remove belt tension.
    • Remove the drive belt.
    • Reverse procedure to install, noting the following:
      • Torque alternator lock nut to 15 ft. lbs. To assure proper alignment of alternator assembly. Adjust belt tension by tightening adjusting bolt until proper belt tension is obtained.
      • Torque alte...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Chrysler Voyager AUTOMOBILES

    Component location diagrams for most Chrysler Voyager cars and light trucks sold in the U.S. from 1990+.

    Steering Column Component Locations Diagram for 2001 Chrysler Voyager  2.4 L4 GASSteering Column Component Locations Diagram for 2001 Chrysler Voyager 2.4 L4 GAS

    Components on diagram:
  • Sentry Key Immobilizer Module
  • Sensors Diagram for 2002 Chrysler Voyager  3.3 V6 FLEXSensors Diagram for 2002 Chrysler Voyager 3.3 V6 FLEX

    Components on diagram:
  • TP Sensor
  • Oxygen Sensor
  • MAP Sensor
  • Idle Air Control Valve
  • Evaporative Canister
  • CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chrysler Voyager AUTOMOBILES

    OEM drawn wiring diagrams for most Chrysler Voyager cars and light trucks sold in the U.S.

    2001 Chrysler Voyager  3.3 V6 FLEX Wiring Diagram2001 Chrysler Voyager 3.3 V6 FLEX Wiring Diagram

    Components on diagram:
  • Body Control Module
  • Intelligent Power Module
  • 2000 Chrysler Voyager SE 3.3 V6 FLEX Wiring Diagram2000 Chrysler Voyager SE 3.3 V6 FLEX Wiring Diagram

    Components on diagram:
  • Name Brand Speaker Relay
  • Rear Window Defogger Relay
  • Door Lock Relay
  • Fog Lamp Relay
  • Daytime Running Lamps Module
  • CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chrysler Voyager AUTOMOBILES

    OEM TSB listings for most Chrysler Voyager cars and light trucks sold in the U.S. from 1985+.

    Document: CO-PILOT SUPPORT AND CORRECT CABLE USAGE
    Vehicle: 2001 Chrysler Voyager 3.3 V6 FLEX

    Auto Systems:
  • Tools, Equipment
  • Document: UPPER BODY SEAM SEAL WATER LEAK
    Vehicle: 2003 Chrysler Voyager 3.3 V6 FLEX

    Symptoms:
  • Leaks
  • Auto Systems:
  • Finishes, Body Structure, Frame, Bumpers
  • CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chrysler Voyager AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details2000 Chrysler Voyager Grille Assembly, With emblem provision; A high quality, OE replacement complete grille and shell assembly; With 2 years limited TrustBuilt warranty..

    Source: Auto Body Parts Store

    $26.10

    Click here to view more details about 2000 Chrysler Voyager Door Handle, Rear, Driver Side2000 Chrysler Voyager Door Handle, Rear, Driver Side, Without keyhole; A high quality, OE replacement door handle; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $18.13

    Click here to view more details about 2003 Chrysler Voyager Door Mirror Passenger Side2003 Chrysler Voyager Door Mirror Passenger Side, Passenger Side Power Door Mirror; Without Memory; Without Heated Glass Gloss Black; Without Dimming Glass, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $47.45

    Click here to view more details about 2000 Chrysler Voyager V6, 3.3 L, 201 CID Rebuilt Engine2000 Chrysler Voyager V6, 3.3 L, 201 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,740.00

    Click here to view more details2000 Chrysler Voyager Used Harmonic Balancer, 3.3L (6-201), Very Good.

    Source: Used Auto Parts Store

    $77.00

    Click here to view more details2001 Chrysler Voyager Used Wiper Motor Front, (2' wiring lead connector), Includes motor & linkage, Very Good.

    Source: Used Auto Parts Store

    $78.00
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