Chrysler Voyager REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Chrysler Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chrysler Voyager car and truck repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chrysler Voyager automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chrysler mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chrysler Voyager vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Chrysler Voyager AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Trucks & Vans -> Accumulator, Replace -> Cherokee & Wrangler -> Dakota -> Full Size Pickups & Grand Cherokee
Vehicle: 2000 Chrysler Voyager 3.0 V6 GAS

Cherokee & Wrangler
  • Recover refrigerant as outlined under .
  • Disconnect wiring harness at low pressure cycling clutch switch and loosen screw at accumulator retaining band.
  • Disconnect suction line from accumulator, then accumulator inlet tube from evaporator. Install plugs or tape over all open refrigerant lines.
  • Remove accumulator from retaining band.
  • Reverse procedure to install.
Full Size Pickups & Grand Cherokee
  • Recover refrigerant as outlined under , then disconnect refrigerant lines from accumulator. Install a plug or ...

CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager A/C & HEATER SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR Chrysler Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+.

Disc Brakes -> Caravan, Town & Country & Voyager -> Tightening Specifications
Vehicle: 2003 Chrysler Voyager 2.4 L4 GAS

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CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager BRAKE SERVICE PROCEDURES

FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. for 1980+.

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 1996-06 Caravan, Town & Country & Voyager
Vehicle: 2000 Chrysler Voyager SE 3.3 V6 FLEX

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler Voyager cars and light trucks from 1990+.

CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 2001 Chrysler Voyager 3.3 V6 FLEX

Remove

  • Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
  • Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
  • Raise vehicle on jack stands or centered on a frame contact type hoist.
  • Remove front tire and wheel assembly from hub.
  • Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
  • Remove disc brake caliper assembly from steering knuckle. Caliper is removed by f...

CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chrysler Voyager AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. from mid 1990's+.

Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX

Refer to Fig. for wirin...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+.

Starter, Replace
Vehicle: 2000 Chrysler Voyager 3.0 V6 GAS

  • Remove battery ground cable.
  • Raise and support vehicle.
  • Remove starter motor attaching bolts and nuts.
  • Remove solenoid.
  • Disconnect all electrical co...

CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager STARTER & ALTERNATOR REPLACEMENT PROCEDURES

MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler Voyager AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. from 1990+.

Chrysler LLC Trucks -> Air Bag Indicator Lamp ->
Vehicle: 2003 Chrysler Voyager 3.3 V6 FLEX

The air bag indicator lamp lights for 6-8 seconds each time the ignition is turned On. The lamp indicates a system self-test is being performed by the air bag co...

CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager MAINTENANCE LAMP RESET PROCEDURES

RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+

Radiator, Replace
Vehicle: 2003 Chrysler Voyager 3.3 V6 FLEX

  • Remove radiator upper crossmember support.
  • Drain engine coolant into suitable container, then remove radiator fans.
  • Disconnect coolant reserve/recovery hose.
  • Remove vapor purge solenoid from mounting bracket, then discon...

CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager RADIATOR & HOSE REPLACEMENT PROCEDURES

SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler Voyager AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2001 Chrysler Voyager LX 3.3 V6 FLEX

The Poly-V Drive belt is provided with a dynamic tensioner.

  • Disconnect battery ground cable from battery.
  • Raise vehicle on hoist.
  • Remove righthand drive belt shield bolts, then drive belt sh...

CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager SERPENTINE BELT SERVICE PROCEDURES

COMPONENT LOCATION DIAGRAMS FOR Chrysler Voyager AUTOMOBILES

Component location diagrams for most Chrysler Voyager cars and light trucks sold in the U.S. from 1990+.

Data Link Connector Location Diagram for 2000 Chrysler Voyager SE 3.3 V6 FLEXData Link Connector Location Diagram for 2000 Chrysler Voyager SE 3.3 V6 FLEX

Components on diagram:
  • Data Link Connector
  • Memory Seat Mirror Module/Seat Motors Diagram for 2003 Chrysler Voyager  3.3 V6 FLEXMemory Seat Mirror Module/Seat Motors Diagram for 2003 Chrysler Voyager 3.3 V6 FLEX

    Components on diagram:
  • Horizontal Motor
  • Recliner Motor
  • Riser Motor
  • CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chrysler Voyager AUTOMOBILES

    OEM drawn wiring diagrams for most Chrysler Voyager cars and light trucks sold in the U.S.

    2002 Chrysler Voyager  3.3 V6 FLEX Wiring Diagram2002 Chrysler Voyager 3.3 V6 FLEX Wiring Diagram

    Components on diagram:
  • Body Control Module
  • Overhead Console
  • Passenger Power Seat Switch
  • Passenger Heated Seat Module
  • 2001 Chrysler Voyager LX 3.3 V6 FLEX Wiring Diagram2001 Chrysler Voyager LX 3.3 V6 FLEX Wiring Diagram

    Components on diagram:
  • Body Control Module
  • Right Liftgate Flood Lamp
  • Left Liftgate Flood Lamp
  • Halo Lamp
  • Driver Door Courtesy Lamp
  • CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chrysler Voyager AUTOMOBILES

    OEM TSB listings for most Chrysler Voyager cars and light trucks sold in the U.S. from 1985+.

    Document: FUEL GAUGE INDICATOR VISIBLY DROPS 1/4 TO 1/2 TANK WHILE DRIVING
    Vehicle: 2001 Chrysler Voyager 2.4 L4 GAS

    Symptoms:
  • False Instrument Panel Indications
  • Auto Systems:
  • Instruments, Dash Cluster, Warning Lights, Mirrors
  • Document: SAFETY RECALL - WATER INTRUSION INTO RADIO
    Vehicle: 2002 Chrysler Voyager 2.4 L4 GAS

    Auto Systems:
  • Entertainment: Stereo, Radio, Cassettes
  • CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chrysler Voyager AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2003 Chrysler Voyager Bumper Cover, Rear2003 Chrysler Voyager Bumper Cover, Rear.

    Source: Auto Body Parts Store

    $203.10

    Click here to view more details2003 Chrysler Voyager Oil Pressure Switch, 3/8 in. x 18 NPT thread size; Post type; 1-prong male terminal; A high quality, direct fit OE replacement oil pressure switch; With 2 years limited Trustbuilt warranty..

    Source: Auto Body Parts Store

    $14.17

    Click here to view more details2003 Chrysler Voyager 15" x 6.5" Steel Wheel, Steel Wheel; 15 X 6.5; 10 Holes; 5 Lug; 114.3MM BP; Black, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $69.50

    Click here to view more details about 2003 Chrysler Voyager V6, 3.3 L, 200 CID Rebuilt Engine2003 Chrysler Voyager V6, 3.3 L, 200 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,962.00

    Click here to view more details2000 Chrysler Voyager Used Ignition Switch W/Key, Sdn, Very Good.

    Source: Used Auto Parts Store

    $75.00

    Click here to view more details2001 Chrysler Voyager Used Heater and A/C controls, (AC), rear (mounted in roof), Very Good.

    Source: Used Auto Parts Store

    $62.00
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