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Chrysler Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chrysler Voyager car and truck repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chrysler Voyager automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chrysler mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chrysler Voyager vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+

    Automatic Temperature Control Systems Diagnosis & Testing -> Caravan, Town & Country & Voyager -> Technical Service Bulletins -> No Heat On Front Righthand Side
    Vehicle: 2001 Chrysler Voyager LX 3.3 V6 GAS

    No Heat On Front Righthand Side

    Certain vehicles may exhibit a concern of no heat in any mode from the front righthand side of passenger compartment.

    A new Blend Air Door Shaft, P/N 04885511AA, or equivalent is required for repair.

    • Disconnect and isolate battery ground cable.
    • Remove silencer pad from under driver side end of instrument panel.
    • Remove driver side knee bolster.
    • Remove three screws that secure heater core shield to lefthand end of HVAC distribution housing, Fig. .
    • Pull heater core shield rearward...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+.

    Disc Brakes -> Caravan, Town & Country & Voyager -> Description -> 1999-2000 -> 2001-03 -> Front -> Rear
    Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX

    Front

    1999-2000

    The Kelsey-Hayes double pin caliper,. Fig. , consist of a driving hub, braking disc rotor, caliper, pads and adapter. The caliper is mounted through two bushings and sleeves. The caliper is a one piece casting with the inboard side containing a single piston and bore.

    2001-03

    There are two non-interchangeable front brake systems. Vehicles with front disc/rear drum combination use a TRW system. Vehicles with a front and rear disc combination use a Continental Teves system.. Components are not inter-changeable and must not be mixed.

    Rear

    The rear disc brakes are similar to f...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. for 1980+.

    DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Caravan, Town & Country & Voyager w/2001-06 2.4L, 3.3L & 3.8L Engines, 1996-00 3.0L Engine
    Vehicle: 2001 Chrysler Voyager 2.4 L4 GAS

    Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

    Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

    After the battery has been disconnected and reco...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler Voyager cars and light trucks from 1990+.

    CV AXLE SHAFT, Replace -> Install -> Remove
    Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX

    Remove

    • Raise and support vehicle.
    • Remove cotter pin and nut lock from end of half shaft.
    • Remove wheel and tire assembly from vehicle.
    • Remove wave washer from end of half shaft.
    • With vehicle's brakes applied to keep hub from turning, loosen and remove half shaft nut.
    • Remove two front disc brake caliper adapter to steering knuckle attaching bolts.
    • Remove disc brake caliper assembly from steering knuckle. Caliper assembly is removed by first rotating top of caliper assembly away from steering knuckle and then removing bottom of assembly out from under machined abutment on steering ...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. from mid 1990's+.

    Component Locations
    Vehicle: 2003 Chrysler Voyager 3.3 V6 FLEX

    Refer to F...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+.

    Starter, Replace
    Vehicle: 2000 Chrysler Voyager 3.0 V6 GAS

    • Remove battery ground cable.
    • Raise and support vehicle.
    • Remove starter motor attaching bolts and nuts.
    • Remove solenoid.
    • Disconnect all electrical co...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. from 1990+.

    Chrysler LLC Trucks -> Check Engine Lamp -> Chrysler, Dodge, Jeep & Plymouth Except Ram 50
    Vehicle: 2000 Chrysler Voyager 2.4 L4 GAS

    On models less OBD II, the Check Engine lamp should light for approximately 3 seconds after the ignition has been turned On as a bulb inspection. If improper or no signals are received by the Powertrain Control Module (PCM) from various sensors and monitored systems or if the PCM enters its Limp-In mode, the PCM will light the Check Engine lamp. On Chrysler, Dodge and Plymouth models, After diagnosing and servicing the vehicle, the PCM memory will be cleared after approximately 40 to 100 ignition key On-Off cycles or by using a suitable scan tool. ...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+

    Coolant Hose, Replace -> Lower -> Upper
    Vehicle: 2003 Chrysler Voyager 3.3 V6 GAS

    Lower

    • Raise and support vehicle.
    • Drain cooling system into a suitable container.
    • Reposition hose clamp from radiator.
    • Remove radiator outlet hose from radiator.
    • Reposition hose clamp from water inlet tube.
    • Remove radiator outlet hose from water inlet tube and from vehicle.
    • ...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace -> Alternator & A/C Compressor Belt -> Power Steering Belt
    Vehicle: 2001 Chrysler Voyager 2.4 L4 GAS

    Alternator & A/C Compressor Belt

    • Loosen lower alternator pivot bolt and upper locking nut, then loosen adjusting bolt to remove belt tension.
    • Remove the drive belt.
    • Reverse procedure to install, noting the following:
      • Torque alternator lock nut to 15 ft. lbs. To assure proper alignment of alternator assembly. Adjust belt tension by tightening adjusting bolt until proper belt tension is obtained.
      • Torque alte...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Chrysler Voyager AUTOMOBILES

    Component location diagrams for most Chrysler Voyager cars and light trucks sold in the U.S. from 1990+.

    Fuel System Component Locations Diagram for 2000 Chrysler Voyager SE 3.3 V6 FLEXFuel System Component Locations Diagram for 2000 Chrysler Voyager SE 3.3 V6 FLEX

    Components on diagram:
  • Evaporative Canister
  • Fuel Tank Vent
  • Leak Detection Pump Pressure Hose
  • Purge Hose
  • Front Body Components Diagram for 2003 Chrysler Voyager  2.4 L4 GASFront Body Components Diagram for 2003 Chrysler Voyager 2.4 L4 GAS

    Components on diagram:
  • Ambient Temperature Sensor
  • Headlamp
  • Turn Signal Lamp
  • Radiator Fan No. 1
  • Ground G-102
  • CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chrysler Voyager AUTOMOBILES

    OEM drawn wiring diagrams for most Chrysler Voyager cars and light trucks sold in the U.S.

    2000 Chrysler Voyager  3.0 V6 GAS Wiring Diagram2000 Chrysler Voyager 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Data Link Connector
  • Transmission Control Module
  • Transmission Control Relay
  • Battery
  • Radiator Fan Relay
  • 2002 Chrysler Voyager  3.3 V6 FLEX Wiring Diagram2002 Chrysler Voyager 3.3 V6 FLEX Wiring Diagram

    Components on diagram:
  • Park Lamp Relay
  • Body Control Module
  • Right Rear Lamp Assembly
  • Back-Up Lamp
  • Brake Lamp Switch
  • CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chrysler Voyager AUTOMOBILES

    OEM TSB listings for most Chrysler Voyager cars and light trucks sold in the U.S. from 1985+.

    Document: A/C COMPRESSOR FAILURE - REVISED
    Vehicle: 2001 Chrysler Voyager 3.3 V6 FLEX

    Symptoms:
  • Inoperative, No Response
  • Auto Systems:
  • Heating, A/C, Ventilation, Defogger
  • Document: ANTI-LOCK BRAKE REAR WHEEL SPEED SENSOR REPLACEMENT - REVISED
    Vehicle: 2001 Chrysler Voyager LX 3.3 V6 FLEX

    Auto Systems:
  • Brakes, Power Brakes, Traction Control
  • CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chrysler Voyager AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details2003 Chrysler Voyager Antenna, 1-section mast; 2100 mm cable; 370 mm extension; Electronically amplified; A high quality universal windscreen mount antenna; May require modification or other adjustment to your vehicle upon installation; Backed by 1-year limited Martins warranty..

    Source: Auto Body Parts Store

    $17.11

    Click here to view more details about 2003 Chrysler Voyager Oil Pressure Switch2003 Chrysler Voyager Oil Pressure Switch, 3/8 in. x 18 NPT thread size; Post type; 1-prong male terminal; A high quality, OE replacement oil pressure switch; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $10.96

    Click here to view more details about 2003 Chrysler Voyager Fog Lamp Assembly, Passenger Side2003 Chrysler Voyager Fog Lamp Assembly, Passenger Side, FOG LAMP ASSEMBLY, RH , , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $30.32

    Click here to view more details about 2002 Chrysler Voyager V6, 3.3 L, 201 CID Rebuilt Engine2002 Chrysler Voyager V6, 3.3 L, 201 CID Rebuilt Engine, Warranty: 7-Year/70,000 Mile, .

    Source: Rebuilt Engines Store

    $1,962.00

    Click here to view more details2000 Chrysler Voyager Used Exhaust Manifold, Passenger Side Rear, 3.3L (6-201) AND 3.8L (6-230), R. (), Very Good.

    Source: Used Auto Parts Store

    $103.00

    Click here to view more details2001 Chrysler Voyager Used Ignition Switch W/Key, Very Good.

    Source: Used Auto Parts Store

    $85.00
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