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Chrysler Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chrysler Voyager car and truck repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chrysler Voyager automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chrysler mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chrysler Voyager vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Chrysler Voyager AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+

General Service Domestic Vehicles -> 1998-2000 -> Pressure Gauge Indication
Vehicle: 2000 Chrysler Voyager 3.0 V6 GAS

Due to the different types of models and systems, the following typical pressure gauge indications should be used as a guide only as shown in Fig. . Refer to the "Performance Tests" or "System Pressure Check" for the particular model being tested. When indications other than normal are encountered, these typical indication charts will assist in diagnosing the refrigerant system. It should be noted that pressures may vary slightly above or below due to changes in ambient temperature and relative humidity.

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BRAKE SERVICE PROCEDURES FOR Chrysler Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+.

Anti-lock Brakes -> Caravan, Town & Country & Voyager -> Description -> ABS Fuses & Relays -> ABS Warning Lamp -> Controller Anti-Lock Brake (CAB) -> Hydraulic Control Unit (HCU) -> Wheel Speed Sensors
Vehicle: 2000 Chrysler Voyager 3.3 V6 FLEX

The ITT Teves Mark IV and Mark 20 Anti-Lock Brake Systems are designed to prevent wheel lock-up on any road surface when brakes are applied. They are composed of a complex network of electrical and hydraulic components but should usually function much the same as standard, non-ABS braking systems. The hydraulic circuits to each wheel are diagonally split for safety in the event of pressure loss, and conventional vacuum assist is provided on all models.

The anti-lock brake system operates when brakes are applied while traveling at a speed greater than three to five mph. It is normal f...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. for 1980+.

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> 2001-06 Caravan, Town & Country & Voyager
Vehicle: 2003 Chrysler Voyager 3.3 V6 FLEX

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.

The fuel filter is combined with the in-tank fuel pump module. The...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler Voyager cars and light trucks from 1990+.

CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 2003 Chrysler Voyager 3.3 V6 FLEX

Remove

  • Raise and support vehicle.
  • Remove cotter pin and nut lock from end of half shaft.
  • Remove wheel and tire assembly from vehicle.
  • Remove wave washer from end of half shaft.
  • With vehicle's brakes applied to keep hub from turning, loosen and remove half shaft nut.
  • Remove two front disc brake caliper adapter to steering knuckle attaching bolts.
  • Remove disc brake caliper assembly from steering knuckle. Caliper assembly is removed by first rotating top of caliper assembly away from steering knuckle and then removing bottom of assembly out from under machined abutment on steering ...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chrysler Voyager AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. from mid 1990's+.

Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2003 Chrysler Voyager 2.4 L4 GAS

Refer to Fig. for wirin...

[[table data]]

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+.

Starter, Replace
Vehicle: 2000 Chrysler Voyager 3.3 V6 GAS

  • Remove battery ground cable.
  • Raise and support vehicle.
  • Remove starter motor attaching bolts and nuts.
  • Remove solenoid.
  • Disconnect all electrical co...

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MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler Voyager AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. from 1990+.

Chrysler LLC Trucks -> Electronic Vehicle Information Center (EVIC) -> 2001-07 Caravan, Town & Country & Voyager
Vehicle: 2001 Chrysler Voyager LX 3.3 V6 GAS

Electronic Vehicle Information Center is located in a overhead console, and is programmable by driver to suit his driving needs.

  • Place ignition in On position.
  • Depress and release menu push button to display first programmable feature.
  • Momentarily depress and release step push button to step through following programmable features:
    • Language.
    • Display U.S. or metric.
    • Service Intervals.
    • Reset service distance?
    • Use factory settings?
    • Auto door locks.
    • Remote unlock.
    • Remot...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2001 Chrysler Voyager 2.4 L4 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water pump inlet tube.
  • Remove radiator outlet hose from water pump inlet tube and from vehicle.
  • Reverse proc...

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SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler Voyager AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace -> Alternator & A/C Compressor Belt -> Power Steering Belt
Vehicle: 2003 Chrysler Voyager 2.4 L4 GAS

Alternator & A/C Compressor Belt

  • Loosen lower alternator pivot bolt and upper locking nut, then loosen adjusting bolt to remove belt tension.
  • Remove the drive belt.
  • Reverse procedure to install, noting the following:
    • Torque alternator lock nut to 15 ft. lbs. To assure proper alignment of alternator assembly. Adjust belt tension by tightening adjusting bolt until proper belt tension is obtained.
    • Torque alte...

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COMPONENT LOCATION DIAGRAMS FOR Chrysler Voyager AUTOMOBILES

Component location diagrams for most Chrysler Voyager cars and light trucks sold in the U.S. from 1990+.

Door Splice Locations Diagram for 2001 Chrysler Voyager  2.4 L4 GASDoor Splice Locations Diagram for 2001 Chrysler Voyager 2.4 L4 GAS

Components on diagram:
  • Splice S-344
  • Splice S-345
  • Splice S-350
  • Splice S-347
  • Splice S-348
  • Controller Antilock Brake Diagram for 2003 Chrysler Voyager  3.3 V6 FLEXController Antilock Brake Diagram for 2003 Chrysler Voyager 3.3 V6 FLEX

    Components on diagram:
  • Controller Antilock Brake
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    WIRING DIAGRAMS FOR Chrysler Voyager AUTOMOBILES

    OEM drawn wiring diagrams for most Chrysler Voyager cars and light trucks sold in the U.S.

    2001 Chrysler Voyager  2.4 L4 GAS Wiring Diagram2001 Chrysler Voyager 2.4 L4 GAS Wiring Diagram

    Components on diagram:
  • Body Control Module
  • Right Liftgate Flood Lamp
  • Left Liftgate Flood Lamp
  • Halo Lamp
  • Driver Door Courtesy Lamp
  • 2002 Chrysler Voyager  3.3 V6 FLEX Wiring Diagram2002 Chrysler Voyager 3.3 V6 FLEX Wiring Diagram

    Components on diagram:
  • Body Control Module
  • Accessory Relay
  • Integrated Power Module
  • Front Control Module
  • Floor Console Lamp
  • CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chrysler Voyager AUTOMOBILES

    OEM TSB listings for most Chrysler Voyager cars and light trucks sold in the U.S. from 1985+.

    Document: FLASH: POWER LIFTGATE MAY NOT OPEN OR CLOSE THE FIRST TIME THAT THE POWER LIFTGATE BUTTON IS DEPRESSED
    Vehicle: 2002 Chrysler Voyager 3.3 V6 GAS

    Symptoms:
  • Insufficient Performance
  • Auto Systems:
  • Chassis Electrical, Wiring, Fuses & Breakers, Wipers, Motors
  • Glass, Doors, Hood, Decklid, Tailgate, Liftgate, Locks
  • Document: POWER LIFTGATE SERVICE
    Vehicle: 2003 Chrysler Voyager 3.3 V6 FLEX

    Auto Systems:
  • Glass, Doors, Hood, Decklid, Tailgate, Liftgate, Locks
  • CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chrysler Voyager AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2003 Chrysler Voyager Antenna2003 Chrysler Voyager Antenna, 4-section mast; 1200 mm cable; With top and side key; A high quality universal fender mount antenna; May require modification or other adjustment to your vehicle upon installation; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $5.62

    Click here to view more details about 2001 Chrysler Voyager Mirror, Passenger Side2001 Chrysler Voyager Mirror, Passenger Side.

    Source: Auto Body Parts Store

    $81.50

    Click here to view more details2003 Chrysler Voyager Passenger Side Head Light Assembly, Passenger Side Head Light Assembly; Except 2005-2006 Town & Country With Long Wheelbase, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $89.50

    Click here to view more details about 2003 Chrysler Voyager V6, 3.3 L, 200 CID Rebuilt Engine2003 Chrysler Voyager V6, 3.3 L, 200 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,962.00

    Click here to view more details2000 Chrysler Voyager Used A/C Compressor, Passenger Side Rear, 3.3, AUTO, FWD 3.3L (6-201), Without AC, Very Good.

    Source: Used Auto Parts Store

    $152.00

    Click here to view more details2001 Chrysler Voyager Used Ignition Switch W/Key, Very Good.

    Source: Used Auto Parts Store

    $85.00
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