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Chrysler Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chrysler Voyager car and truck
repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chrysler Voyager automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chrysler Voyager AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Trucks & Vans -> Accumulator, Replace -> Cherokee & Wrangler -> Dakota -> Full Size Pickups & Grand Cherokee
Vehicle: 2000 Chrysler Voyager 3.0 V6 GAS
Cherokee & Wrangler
- Recover refrigerant as outlined under .
- Disconnect wiring harness at low pressure cycling clutch switch and loosen screw at accumulator retaining band.
- Disconnect suction line from accumulator, then accumulator inlet tube from evaporator. Install plugs or tape over all open refrigerant lines.
- Remove accumulator from retaining band.
- Reverse procedure to install.
Full Size Pickups & Grand Cherokee
- Recover refrigerant as outlined under , then disconnect refrigerant lines from accumulator. Install a plug or ...
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BRAKE SERVICE PROCEDURES FOR Chrysler Voyager AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+.
Disc Brakes -> Caravan, Town & Country & Voyager -> Parking Brake Service -> Park Brake Shoes
Vehicle: 2000 Chrysler Voyager 3.3 V6 GAS
Park Brake Shoes
- Set parking brake. Parking brake is set to keep hub/bearing and axle shaft from rotating when loosening hub nut.
- Raise and support vehicle allowing rear suspension to hang free.
- Remove rear wheels.
- Remove cotter pin and nut retainer from stub shaft of outer C/V joint.
- Remove spring washer, hub nut and washer from stub shaft of outer C/V joint.
- Release parking brake.
- Create slack in rear park brake by locking out automatic adjuster as follows:
- Grasp exposed section of front park brake and pull downward on it.
- Install a pair of suitable locking pliers on front park b...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Caravan, Town & Country & Voyager w/2000-96 2.4L, 2000-93 3.3L & 2000-94 3.8L Engines
Vehicle: 2000 Chrysler Voyager 2.4 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven whil...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler Voyager cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 2001 Chrysler Voyager 2.4 L4 GAS
Remove
- Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
- Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
- Raise vehicle on jack stands or centered on a frame contact type hoist.
- Remove front tire and wheel assembly from hub.
- Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
- Remove disc brake caliper assembly from steering knuckle. Caliper is removed by f...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chrysler Voyager AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. from mid 1990's+.
Component Replacement -> Installation -> Removal -> Tire Pressure Sensor -> TPMS Transponder
Vehicle: 2002 Chrysler Voyager 2.4 L4 GAS
Tire Pressure Sensor
The cap used on this valve stem contains an O-ring seal to prevent contamination and moisture from entering the valve stem. Retain this valve stem cap for reuse. Do not substitute a regular valve stem cap in its place.
The valve stem used on this vehicle is made of aluminum and the core is nickel plated brass. The original valve stem core must be reinstalled and not substituted with a valve stem core made of a different material. This is required to prevent corrosion in the valve stem caused by the different metals.
Removal
- Raise and support vehicle with ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2003 Chrysler Voyager 3.3 V6 GAS
- Remove battery ground cable.
- Disconnect push-in field wire connector from back of alternator.
- Remove nut holding B+ wire terminal to back of alternator, then the B+ wire.
- Raise and support vehicle, then remove righthand front lower splash shield.
- Remove drive belt, then lower oil dip stick tube bolt.
- Remove wiring harness from oil dip stick tube.
- Remove...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler Voyager AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Trucks -> Anti-Lock Brake System Warning Lamp -> Chrysler, Dodge & Plymouth
Vehicle: 2002 Chrysler Voyager 2.4 L4 GAS
The amber lamp monitors anti-lock brake system condition. The lamp should be on during engine starting, but should go off when the self-diagnostic system determines proper system operation. If the lamp remains On, a fault in the anti-lock brake system is indicated. After diagnosis and re...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2003 Chrysler Voyager 3.3 V6 FLEX
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at thermostat housing.
- Remove hose from thermostat housing.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler Voyager AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2001 Chrysler Voyager 3.3 V6 FLEX
The Poly-V Drive belt is provided with a dynamic tensioner.
- Disconnect battery ground cable from battery.
- Raise vehicle on hoist.
- Remove righthand drive belt shield bolts, then drive belt sh...
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COMPONENT LOCATION DIAGRAMS FOR Chrysler Voyager AUTOMOBILES
Component location diagrams for most Chrysler Voyager cars and light trucks sold in the U.S. from 1990+.
 Adjustable Pedals Module Diagram for 2003 Chrysler Voyager 2.4 L4 GASComponents on diagram: |
 Lower Drive Unit Diagram for 2003 Chrysler Voyager 3.3 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Chrysler Voyager AUTOMOBILES
OEM drawn wiring diagrams for most Chrysler Voyager cars and light trucks sold in the U.S.
 2002 Chrysler Voyager 3.3 V6 FLEX Wiring DiagramComponents on diagram: |
 2000 Chrysler Voyager SE 3.3 V6 FLEX Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chrysler Voyager AUTOMOBILES
OEM TSB listings for most Chrysler Voyager cars and light trucks sold in the U.S. from 1985+.
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Document: TRANSMISSION DELAYED ENGAGEMENT - REVISED Vehicle: 2003 Chrysler Voyager 3.3 V6 FLEX Symptoms: |
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Document: FUEL GAUGE INDICATOR VISIBLY DROPS 1/4 TO 1/2 TANK WHILE DRIVING Vehicle: 2001 Chrysler Voyager 2.4 L4 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chrysler Voyager AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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