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Chrysler Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chrysler Voyager car and truck repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chrysler Voyager automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chrysler mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chrysler Voyager vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Chrysler Voyager AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+

Component Replacement & Adjustment -> Caravan, Town & Country & Voyager -> Evaporator Temperature Sensor, Replace
Vehicle: 2002 Chrysler Voyager 2.4 L4 GAS

  • Remove air cleaner housing.
  • Remove windshield wiper assembly.
  • Remove temperature sensor attaching screw from expansion valve.
  • Pull evaporator temperature sensor away from expansion valve to access red release ring on wiring connector. Push red release...

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BRAKE SERVICE PROCEDURES FOR Chrysler Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+.

Drum Brakes -> DaimlerChrysler -> Precautions
Vehicle: 2003 Chrysler Voyager 2.4 L4 GAS

When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations, the amount of asbestos dust from brake lining wear is at a low level due to a chemical breakdown during use, and a few precautions will minimize exposure.. Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessive asbestos e...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. for 1980+.

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Caravan, Town & Country & Voyager w/2001-06 2.4L, 3.3L & 3.8L Engines, 1996-00 3.0L Engine
Vehicle: 2001 Chrysler Voyager LX 3.3 V6 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reco...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler Voyager cars and light trucks from 1990+.

CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 2001 Chrysler Voyager 2.4 L4 GAS

Remove

  • Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
  • Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
  • Raise vehicle on jack stands or centered on a frame contact type hoist.
  • Remove front tire and wheel assembly from hub.
  • Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
  • Remove disc brake caliper assembly from steering knuckle. Caliper is removed by f...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chrysler Voyager AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. from mid 1990's+.

Component Locations
Vehicle: 2003 Chrysler Voyager 3.3 V6 FLEX

Refer to F...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 2000 Chrysler Voyager 3.3 V6 GAS

  • Remove battery ground cable.
  • Disconnect push-in field wire connector from back of alternator.
  • Remove nut holding B+ wire terminal to back of alternator, then B+ wire.
  • Raise and support vehicle, then remove right front lower splash shield.
  • Remove drive belt, the...

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MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler Voyager AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. from 1990+.

Chrysler LLC Trucks -> Emission Maintenance Reminder Indicator -> Chrysler, Dodge & Plymouth
Vehicle: 2003 Chrysler Voyager 2.4 L4 GAS

This Emission Maintenance Reminder System (Maintenance Required Lamp) is incorporated into the engine controller. The controller stores vehicle mileage into its memory every eight miles, then at 60,000, 82,500 or 120,000 miles it will light the EMR (Maintenance Required) lamp. When the indicated mileage is reached or the EMR lamp is on at all times, the following components must be replaced and the EMR lamp reset:

  • At 60,00 miles, proceed as follows:
    • Replace EGR valve.
    • Clean EGR passage.
    • Replace PCV valve.
  • At 82,500 miles, replace oxygen sensor.
  • At 120,000 miles, proceed as ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2001 Chrysler Voyager LX 3.3 V6 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition heater core inlet hose clamp at intake manifold.
  • Remove hose from intake manifold.
  • Reposition heater hose inlet clamp at heater core.
  • Remove heater inlet hose from heater core.
  • Remove hose from vehicle.
  • Reverse proced...

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SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler Voyager AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2000 Chrysler Voyager SE 3.3 V6 FLEX

The Poly-V Drive belt is provided with a dynamic tensioner.

  • Disconnect battery ground cable from battery.
  • Raise vehicle on hoist.
  • Remove righthand drive belt shield bolts, then drive belt sh...

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COMPONENT LOCATION DIAGRAMS FOR Chrysler Voyager AUTOMOBILES

Component location diagrams for most Chrysler Voyager cars and light trucks sold in the U.S. from 1990+.

Actuator Diagram for 2002 Chrysler Voyager  3.3 V6 FLEXActuator Diagram for 2002 Chrysler Voyager 3.3 V6 FLEX

Components on diagram:
  • Recirculation Door Actuator
  • Intake Air Housing
  • Body Components Diagram for 2003 Chrysler Voyager  3.3 V6 GASBody Components Diagram for 2003 Chrysler Voyager 3.3 V6 GAS

    Components on diagram:
  • Splice S-317
  • Splice S-322
  • Splice S-326
  • Splice S-368
  • CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chrysler Voyager AUTOMOBILES

    OEM drawn wiring diagrams for most Chrysler Voyager cars and light trucks sold in the U.S.

    2000 Chrysler Voyager SE 3.3 V6 FLEX Wiring Diagram2000 Chrysler Voyager SE 3.3 V6 FLEX Wiring Diagram

    Components on diagram:
  • Battery
  • Powertrain Control Module
  • Engine Starter Motor
  • Engine Starter Motor Relay
  • 2003 Chrysler Voyager  3.3 V6 GAS Wiring Diagram2003 Chrysler Voyager 3.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Body Control Module
  • Power Liftgate Module
  • Integrated Power Module
  • Front Control Module
  • CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chrysler Voyager AUTOMOBILES

    OEM TSB listings for most Chrysler Voyager cars and light trucks sold in the U.S. from 1985+.

    Document: SLIDING DOOR ADJUSTMENT AND DIAGNOSIS AID - REVISED
    Vehicle: 2003 Chrysler Voyager 3.3 V6 FLEX

    Auto Systems:
  • Glass, Doors, Hood, Decklid, Tailgate, Liftgate, Locks
  • Document: RECALL - AFTERMARKET REPLACEMENT FUEL FILTERS
    Vehicle: 2001 Chrysler Voyager LX 3.3 V6 FLEX

    Auto Systems:
  • Fuel Sys, Driveability, Filters (Air & Fuel)
  • CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chrysler Voyager AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2003 Chrysler Voyager Antenna2003 Chrysler Voyager Antenna, 4-section mast; 2600 mm cable; A high quality pillar side mount antenna; May require modification or other adjustment to your vehicle upon installation; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $12.92

    Click here to view more details about 2002 Chrysler Voyager Headlight, Passenger Side2002 Chrysler Voyager Headlight, Passenger Side, This high quality, OE replacement headlight assembly is supplied by a CAPA certified, ISO/TS 16949, and ISO9001 manufacturing facility. Comes with bulbs and backed by 1-year, unlimited-mileage warranty. <p>Be safe! Replace your worn out or broken lights with these DOT and SAE Approved lighting products. They are made to stand rough road wear and the test of time!<br>.

    Source: Auto Body Parts Store

    $37.44

    Click here to view more details2003 Chrysler Voyager 15" Wheel Cover, Wheel Cover; 15 Inch; 10 Spokes; With Gold Emblem; Silver, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $30.50

    Click here to view more details about 2000 Chrysler Voyager V6, 3.3 L, 201 CID Rebuilt Engine2000 Chrysler Voyager V6, 3.3 L, 201 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,740.00

    Click here to view more details2000 Chrysler Voyager Used A/C Compressor, 3.3, AUTO, FWD 6-201 (3.3L) and 6-230 (3.8L), w/Rr AC, Good.

    Source: Used Auto Parts Store

    $152.00

    Click here to view more details2000 Chrysler Voyager Used Bumper Cover, Front, COVER ONLY, AFTERMARKET.

    Source: Used Auto Parts Store

    $154.00
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