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Chrysler Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chrysler Voyager car and truck repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chrysler Voyager automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chrysler mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chrysler Voyager vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+

    Component Replacement & Adjustment -> Caravan, Town & Country & Voyager -> A/C Distribution Duct, Replace -> Front -> Rear
    Vehicle: 2001 Chrysler Voyager LX 3.3 V6 GAS

    Front

    • Remove carpeting from front passenger compartment.
    • Lift center floor distribution duct upward to disengage its locator hole from weld stud on front floor panel, Fig. .
    • Disassemble righthand and or lefthand floor distribution ducts from center floor distribution duct as required.
    • Reverse procedure to install.

    Rear

    • Remove trim from righthand quarter inner panel a...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+.

    Disc Brakes -> Caravan, Town & Country & Voyager -> Parking Brake Service -> Park Brake Shoes
    Vehicle: 2003 Chrysler Voyager 3.3 V6 FLEX

    Park Brake Shoes

    • Set parking brake.. Parking brake is set to keep hub/bearing and axle shaft from rotating when loosening hub nut.
    • Raise and support vehicle allowing rear suspension to hang free.
    • Remove rear wheels.
    • Remove cotter pin and nut retainer from stub shaft of outer C/V joint.
    • Remove spring washer, hub nut and washer from stub shaft of outer C/V joint.
    • Release parking brake.
    • Create slack in rear park brake by locking out automatic adjuster as follows:
      • Grasp exposed section of front park brake and pull downward on it.
      • Install a pair of suitable locking pliers on front park ...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. for 1980+.

    DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> Caravan, Town & Country & 1984-03 Voyager -> Normal Service -> Severe Service
    Vehicle: 2000 Chrysler Voyager 3.3 V6 FLEX

    Normal Servi...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler Voyager cars and light trucks from 1990+.

    CV AXLE SHAFT, Replace -> Install -> Remove
    Vehicle: 2002 Chrysler Voyager 2.4 L4 GAS

    Remove

    • Raise and support vehicle.
    • Remove cotter pin and nut lock from end of half shaft.
    • Remove wheel and tire assembly from vehicle.
    • Remove wave washer from end of half shaft.
    • With vehicle's brakes applied to keep hub from turning, loosen and remove half shaft nut.
    • Remove two front disc brake caliper adapter to steering knuckle attaching bolts.
    • Remove disc brake caliper assembly from steering knuckle. Caliper assembly is removed by first rotating top of caliper assembly away from steering knuckle and then removing bottom of assembly out from under machined abutment on steering ...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. from mid 1990's+.

    Component Replacement -> Installation -> Removal -> Tire Pressure Sensor -> TPMS Transponder
    Vehicle: 2003 Chrysler Voyager 3.3 V6 GAS

    Tire Pressure Sensor

    The cap used on this valve stem contains an O-ring seal to prevent contamination and moisture from entering the valve stem. Retain this valve stem cap for reuse. Do not substitute a regular valve stem cap in its place.

    The valve stem used on this vehicle is made of aluminum and the core is nickel plated brass. The original valve stem core must be reinstalled and not substituted with a valve stem core made of a different material. This is required to prevent corrosion in the valve stem caused by the different metals.

    Removal
    • Raise and support vehicle with ...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+.

    Starter, Replace
    Vehicle: 2003 Chrysler Voyager 3.3 V6 GAS

    • Remove battery ground cable.
    • Raise and support vehicle.
    • Remove starter motor attaching bolts and nuts.
    • Remove solenoid.
    • Disconnect all electrical connectors from st...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. from 1990+.

    Chrysler LLC Trucks -> Electronic Throttle Control Indicator ->
    Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX

    When the ignition is turned On, the lamp will light for approximately 6-12 seconds as a bulb inspection. If the lamp is illuminated with the engine running, the vehicle is usually drivable but the electronic throttle system must be diagnosed and servic...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+

    Radiator, Replace
    Vehicle: 2003 Chrysler Voyager 2.4 L4 GAS

    • Remove radiator upper crossmember support.
    • Drain cooling system into suitable container, then remove radiator fans.
    • Remove A/C condenser side brackets to radiator attaching screws.
    • Separat...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace -> Alternator & A/C Compressor Belt -> Power Steering Belt
    Vehicle: 2001 Chrysler Voyager 2.4 L4 GAS

    Alternator & A/C Compressor Belt

    • Loosen lower alternator pivot bolt and upper locking nut, then loosen adjusting bolt to remove belt tension.
    • Remove the drive belt.
    • Reverse procedure to install, noting the following:
      • Torque alternator lock nut to 15 ft. lbs. To assure proper alignment of alternator assembly. Adjust belt tension by tightening adjusting bolt until proper belt tension is obtained.
      • Torque alte...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Chrysler Voyager AUTOMOBILES

    Component location diagrams for most Chrysler Voyager cars and light trucks sold in the U.S. from 1990+.

    Engine Compartment Connector & Ground Locations Diagram for 2001 Chrysler Voyager  3.3 V6 FLEXEngine Compartment Connector & Ground Locations Diagram for 2001 Chrysler Voyager 3.3 V6 FLEX

    Components on diagram:
  • Washer Fluid Level Switch
  • Front Washer Pump
  • Rear Washer Pump
  • Right Hand Headlamp
  • Right Hand Fog Lamp
  • Traction Control Indicators Diagram for 2003 Chrysler Voyager  3.3 V6 GASTraction Control Indicators Diagram for 2003 Chrysler Voyager 3.3 V6 GAS

    Components on diagram:
  • Trac/Trac Off Indicator
  • CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chrysler Voyager AUTOMOBILES

    OEM drawn wiring diagrams for most Chrysler Voyager cars and light trucks sold in the U.S.

    2001 Chrysler Voyager  3.3 V6 GAS Wiring Diagram2001 Chrysler Voyager 3.3 V6 GAS Wiring Diagram

    Components on diagram:
  • HVAC Control
  • Rear Wiper Delay Switch
  • Rear Wiper Delay On Indicator
  • Rear Wiper On Switch
  • Rear Washer Switch
  • 2003 Chrysler Voyager  3.3 V6 GAS Wiring Diagram2003 Chrysler Voyager 3.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Powertrain Control Module
  • Clockspring
  • Left Speed Control Switch
  • Engine Control Module
  • Controller Antilock Brake
  • CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chrysler Voyager AUTOMOBILES

    OEM TSB listings for most Chrysler Voyager cars and light trucks sold in the U.S. from 1985+.

    Document: RADIO CD ERR MESSAGE
    Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX

    Auto Systems:
  • Entertainment: Stereo, Radio, Cassettes
  • Document: RECORDABLE COMPACT DISCS USED IN CD PLAYERS
    Vehicle: 2000 Chrysler Voyager 3.0 V6 GAS

    Auto Systems:
  • Entertainment: Stereo, Radio, Cassettes
  • CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chrysler Voyager AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2000 Chrysler Voyager Parking Light, Driver Side2000 Chrysler Voyager Parking Light, Driver Side, Bulbs not included; Quad-type; DOT and SAE approved; A high quality, OE replacement parking light; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $33.87

    Click here to view more details about 2003 Chrysler Voyager Oil Pressure Switch2003 Chrysler Voyager Oil Pressure Switch, 3/8 in. x 18 NPT thread size; Post type; 1-prong male terminal; A high quality, OE replacement oil pressure switch; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $10.96

    Click here to view more details2003 Chrysler Voyager 15" Aftermarket Wheel Covers, Aftermarket Wheel Covers; 15 Inch; Silver Finish; ABS; 12 Hole; Metal Clip Retention, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $30.50

    Click here to view more details about 2003 Chrysler Voyager V6, 3.3 L, 200 CID Rebuilt Engine2003 Chrysler Voyager V6, 3.3 L, 200 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,962.00

    Click here to view more details2000 Chrysler Voyager Used Exhaust Manifold, 3.3L (6-201) AND 3.8L (6-230), L. (FR), Very Good.

    Source: Used Auto Parts Store

    $96.00

    Click here to view more details2000 Chrysler Voyager Used Ignition Switch W/Key, W/KEY, Very Good.

    Source: Used Auto Parts Store

    $65.00
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