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Chrysler Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chrysler Voyager car and truck repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chrysler Voyager automobile. Try the Automotix DIY solution today!
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    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chrysler mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chrysler Voyager vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+

    Computer Relearn Procedures -> DaimlerChrysler -> 1999-2002 Dakota, Durango, Ram Pick-Up & Ram Van -> 1999-2004 -> Controller Anti-Lock Brakes (CAB) -> Engine Performance -> Except 1999-2002 -> Light Truck & Vans -> Pinion Factor Procedure -> Powertrain Control Module (PCM) -> Sentry Key Immobilizer System (SKIS) -> Shift Quality -> Theft Alarm -> Transaxle Quick Learn Procedure
    Vehicle: 2001 Chrysler Voyager 2.4 L4 GAS

    Powertrain Control Module (PCM)

    Except 1999-2002

    If battery cable has been disconnected, the PCM must relearn a new operating strategy. Connect battery cable and run engine until operating temperature is reached. After engine warm-up, drive vehicle under various operating conditions until PCM has relearned new strategy.

    1999-2004

    Anytime the PCM is replaced the VIN and vehicle mileage must be programmed into the new PCM. If the PCM is not programmed, Diagnostic Trouble Codes (DTCs) will set. To program the PCM, connect a DRB or suitably programmed ...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+.

    Hydraulic Brake Systems -> Brake System Bleed -> Manual -> Master Cylinder -> Pressure
    Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX

    Manual

    • Remove reservoir filler caps and fill reservoir with proper brake fluid.
    • If calipers or wheel cylinders were overhauled, open all caliper and wheel cylinder bleed screws.
    • Close each bleed screw as fluid starts to drip from them.
    • Fill master cylinder reservoir once more before proceeding.
    • Attach one end of bleed hose to bleed screw and insert opposite end in glass container partially filled with brake fluid,. Fig. . Ensure bleed hose is immersed in fluid.
    • Open up bleeder, then have an assistant press down brake pedal.
    • Once brake pedal is down, close bleeder. Repeat bleeding un...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. for 1980+.

    DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 1996-06 Caravan, Town & Country & Voyager
    Vehicle: 2003 Chrysler Voyager 3.3 V6 GAS

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler Voyager cars and light trucks from 1990+.

    CV AXLE SHAFT, Replace -> Install -> Remove
    Vehicle: 2000 Chrysler Voyager 3.3 V6 GAS

    Remove

    • Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
    • Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
    • Raise vehicle on jack stands or centered on a frame contact type hoist.
    • Remove front tire and wheel assembly from hub.
    • Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
    • Remove disc brake caliper assembly from steering knuckle. Caliper is removed by f...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. from mid 1990's+.

    Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Identification -> Intermittent & Poor Connections -> Intermittents -> Poor Connections -> Tire Pressure Sensor Check
    Vehicle: 2003 Chrysler Voyager 3.3 V6 GAS

    Accessing Diagnostic Trouble Codes

    Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.

    Diagnostic Trouble Code Identification

    Refer to Fig. for diagnostic trouble code identification.

    Clearing Diagnostic Trouble Codes

    Connect a suitably programmed scan tool to DLC (Data Link Connector), and follow manufacturer's instructions.

    Tire Pressure Sensor Check

    Tire pressure may increase from 2-6 psi during normal driving conditions. Do not reduce this normal pressure build up.

    When diagnosing a tire pressure issue, always inspect air...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+.

    Starter, Replace
    Vehicle: 2000 Chrysler Voyager 2.4 L4 GAS

    • Remove battery ground cable.
    • Raise and support vehicle.
    • Remove starter motor attaching bolts and nuts.
    • Remove solenoid.
    • Disconnect all electrical co...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. from 1990+.

    Chrysler LLC Trucks -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> 2002-03 Voyager -> Relearn -> Reset
    Vehicle: 2003 Chrysler Voyager 3.3 V6 FLEX

    Reset

    The Low Tire Pressure indicator lamp will flash slowly and sound a single tone when tire pressure is low. If tire pressure drops lower, the indicator lamp will flash rapidly and the tone will be continuous. When the tire is inflated to the proper pressure the lamp and tone will turn Off. The vehicle may need to be driven at a speed above 15 MPH for up to 10 minutes for the TPMS to receive this information. If the lamp remains On, a problem in the low tire warning system is present and the low tire warning system must be d...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+

    Radiator, Replace
    Vehicle: 2003 Chrysler Voyager 2.4 L4 GAS

    • Remove radiator upper crossmember support.
    • Drain cooling system into suitable container, then remove radiator fans.
    • Remove A/C condenser side brackets to radiator attaching screws.
    • Separat...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace -> Alternator & A/C Compressor Belt -> Power Steering Belt
    Vehicle: 2003 Chrysler Voyager 2.4 L4 GAS

    Alternator & A/C Compressor Belt

    • Loosen lower alternator pivot bolt and upper locking nut, then loosen adjusting bolt to remove belt tension.
    • Remove the drive belt.
    • Reverse procedure to install, noting the following:
      • Torque alternator lock nut to 15 ft. lbs. To assure proper alignment of alternator assembly. Adjust belt tension by tightening adjusting bolt until proper belt tension is obtained.
      • Torque alte...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Chrysler Voyager AUTOMOBILES

    Component location diagrams for most Chrysler Voyager cars and light trucks sold in the U.S. from 1990+.

    Instrument Panel Splice Locations Diagram for 2000 Chrysler Voyager SE 3.3 V6 FLEXInstrument Panel Splice Locations Diagram for 2000 Chrysler Voyager SE 3.3 V6 FLEX

    Components on diagram:
  • Splice BS-03
  • Splice BS-05
  • Splice BS-06
  • Splice BS-08
  • Splice BS-09
  • Controls and Solenoid Diagram for 2003 Chrysler Voyager  3.3 V6 FLEXControls and Solenoid Diagram for 2003 Chrysler Voyager 3.3 V6 FLEX

    Components on diagram:
  • EGR Solenoid
  • EGR Valve
  • Leak Detection Pump
  • CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chrysler Voyager AUTOMOBILES

    OEM drawn wiring diagrams for most Chrysler Voyager cars and light trucks sold in the U.S.

    2001 Chrysler Voyager  3.3 V6 GAS Wiring Diagram2001 Chrysler Voyager 3.3 V6 GAS Wiring Diagram

    Components on diagram:
  • HVAC Control
  • Rear Wiper Delay Switch
  • Rear Wiper Delay On Indicator
  • Rear Wiper On Switch
  • Rear Washer Switch
  • 2002 Chrysler Voyager  3.3 V6 FLEX Wiring Diagram2002 Chrysler Voyager 3.3 V6 FLEX Wiring Diagram

    Components on diagram:
  • A/C Compressor Clutch Relay
  • A/C Compressor Clutch
  • Powertrain Control Module
  • A/C Pressure Sensor
  • CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chrysler Voyager AUTOMOBILES

    OEM TSB listings for most Chrysler Voyager cars and light trucks sold in the U.S. from 1985+.

    Document: RADIO CD ERR MESSAGE
    Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX

    Auto Systems:
  • Entertainment: Stereo, Radio, Cassettes
  • Document: SNOW/WATER INGESTION INTO REAR BRAKE DRUM - REVISED
    Vehicle: 2000 Chrysler Voyager 3.3 V6 FLEX

    Auto Systems:
  • Brakes, Power Brakes, Traction Control
  • CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chrysler Voyager AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2003 Chrysler Voyager Antenna2003 Chrysler Voyager Antenna, 4-section mast; 1200 mm cable; With top and side key; A high quality universal fender mount antenna; May require modification or other adjustment to your vehicle upon installation; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $5.62

    Click here to view more details about 2000 Chrysler Voyager Side Marker, Front, Driver Side2000 Chrysler Voyager Side Marker, Front, Driver Side, Bulbs not included; With quad lights; DOT and SAE approved; A high quality, OE replacement side marker light; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $13.18

    Click here to view more details2003 Chrysler Voyager Taillight Passenger Side, Passenger Side Tail Light Assembly; Sockets NOT Included - Suggest Reusing Existing Sockets, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $47.50

    Click here to view more details about 2001 Chrysler Voyager LX V6, 3.3 L, 201 CID Rebuilt Engine2001 Chrysler Voyager LX V6, 3.3 L, 201 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,962.00

    Click here to view more details2002 Chrysler Voyager Used Alternator, 2.4, AUTO, FWD 2.4L, Very Good.

    Source: Used Auto Parts Store

    $99.00

    Click here to view more details2001 Chrysler Voyager Used Brake Master Cylinder, Passenger Side Rear, 3.3, AUTO, FWD drum brks, Very Good.

    Source: Used Auto Parts Store

    $72.00
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