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Chrysler Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chrysler Voyager car and truck repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chrysler Voyager automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chrysler mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chrysler Voyager vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+

    Component Replacement & Adjustment -> Light Trucks & Vans -> Expansion Valve, Replace -> 1998-99 Full Size Vans -> Durango -> Front -> Minivans -> Rear
    Vehicle: 2000 Chrysler Voyager 3.3 V6 FLEX

    Durango
    • Recover refrigerant as outlined under , then remove rear liquid line from engine compartment.
    • Remove electronic cycling clutch switch as outlined under "Electronic Cycling Clutch Switch, Replace."
    • Remove two screws securing expansion valve to evaporator tube mounting flange.
    • Remove expansion valve from evaporator tube mounting flange, then plug all open lines.
    • Reverse procedure to install.
    1998-99 Full Size Vans
    Front
    • Recover refrigerant as outlined under .
    • Remove screw that secures block fitting of su...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+.

    Power Brake Units -> Power Brake Unit Service -> 1998 -> 1999-2001 -> Caravan, Town & Country & Voyager -> Cherokee -> Dakota & Durango -> Full Size Pickup -> Full Size Van -> Grand Cherokee -> Hydraulic Booster -> Inline Mount -> Installation -> PT Cruiser -> Removal -> Replacement -> Transverse Mount -> Vacuum Booster -> Wrangler
    Vehicle: 2001 Chrysler Voyager 3.3 V6 FLEX

    The only serviceable power brake booster components are the vacuum hose and the check valve. The power brake booster must be serviced as an assembly. If diagnosis indicates a power brake booster fault condition, the unit must be replaced as an assembly.

    Replacement

    Full Size Pickup
    Vacuum Booster
    • With engine stopped, pump brake pedal four or five times to deplete power booster vacuum.
    • On 1997 models, proceed as follows:
      • Disconnect harness wires from differential switch on combination valve and from RWAL valve.
      • Disconnect brake line from combination valve to front brakes, or AB...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. for 1980+.

    DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Caravan, Town & Country & Voyager w/2001-06 2.4L, 3.3L & 3.8L Engines, 1996-00 3.0L Engine
    Vehicle: 2001 Chrysler Voyager 2.4 L4 GAS

    Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

    Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

    After the battery has been disconnected and reco...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler Voyager cars and light trucks from 1990+.

    CV AXLE SHAFT, Replace -> Install -> Remove
    Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX

    Remove

    • Raise and support vehicle.
    • Remove cotter pin and nut lock from end of half shaft.
    • Remove wheel and tire assembly from vehicle.
    • Remove wave washer from end of half shaft.
    • With vehicle's brakes applied to keep hub from turning, loosen and remove half shaft nut.
    • Remove two front disc brake caliper adapter to steering knuckle attaching bolts.
    • Remove disc brake caliper assembly from steering knuckle. Caliper assembly is removed by first rotating top of caliper assembly away from steering knuckle and then removing bottom of assembly out from under machined abutment on steering ...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. from mid 1990's+.

    Component Locations
    Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX

    Refer to F...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+.

    Alternator, Replace
    Vehicle: 2000 Chrysler Voyager 2.4 L4 GAS

    • Disconnect Inlet Air Temperature (IAT) sensor.
    • Remove air box, then EVAP purge solenoid from its bracket and position aside, if required.
    • Remove alternator belt.
    • Disconnect alternator electrical connectors, then remove upper moun...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. from 1990+.

    Chrysler LLC Trucks -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> 2002-03 Voyager -> Relearn -> Reset
    Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX

    Reset

    The Low Tire Pressure indicator lamp will flash slowly and sound a single tone when tire pressure is low. If tire pressure drops lower, the indicator lamp will flash rapidly and the tone will be continuous. When the tire is inflated to the proper pressure the lamp and tone will turn Off. The vehicle may need to be driven at a speed above 15 MPH for up to 10 minutes for the TPMS to receive this information. If the lamp remains On, a problem in the low tire warning system is present and the low tire warning system must be d...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+

    Radiator, Replace
    Vehicle: 2003 Chrysler Voyager 3.3 V6 GAS

    • Remove radiator upper crossmember support.
    • Drain engine coolant into suitable container, then remove radiator fans.
    • Disconnect coolant reserve/recovery hose.
    • Remove vapor purge solenoid from mounting bracket, then discon...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler Voyager AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 2000 Chrysler Voyager 3.3 V6 FLEX

    The Poly-V Drive belt is provided with a dynamic tensioner.

    • Disconnect battery ground cable from battery.
    • Raise vehicle on hoist.
    • Remove righthand drive belt shield bolts, then drive belt sh...

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Chrysler Voyager AUTOMOBILES

    Component location diagrams for most Chrysler Voyager cars and light trucks sold in the U.S. from 1990+.

    Instrument Panel Components Diagram for 2002 Chrysler Voyager  2.4 L4 GASInstrument Panel Components Diagram for 2002 Chrysler Voyager 2.4 L4 GAS

    Components on diagram:
  • Airbag
  • Instrument Panel Speaker
  • Airbag Control Module
  • Electric Wiper De-Icer
  • Power Mirror
  • Sensors Diagram for 2002 Chrysler Voyager  3.3 V6 FLEXSensors Diagram for 2002 Chrysler Voyager 3.3 V6 FLEX

    Components on diagram:
  • TP Sensor
  • Oxygen Sensor
  • MAP Sensor
  • Idle Air Control Valve
  • Evaporative Canister
  • CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chrysler Voyager AUTOMOBILES

    OEM drawn wiring diagrams for most Chrysler Voyager cars and light trucks sold in the U.S.

    2000 Chrysler Voyager  3.0 V6 GAS Wiring Diagram2000 Chrysler Voyager 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Clockspring
  • Airbag Control Module
  • Driver Airbag Squib
  • 2000 Chrysler Voyager  2.4 L4 GAS Wiring Diagram2000 Chrysler Voyager 2.4 L4 GAS Wiring Diagram

    Components on diagram:
  • Power Mirror Switch
  • Body Control Module
  • Right Power Mirror
  • Left Power Mirror
  • CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chrysler Voyager AUTOMOBILES

    OEM TSB listings for most Chrysler Voyager cars and light trucks sold in the U.S. from 1985+.

    Document: ANTI-LOCK BRAKE REAR WHEEL SPEED SENSOR REPLACEMENT
    Vehicle: 2003 Chrysler Voyager 3.3 V6 GAS

    Auto Systems:
  • Brakes, Power Brakes, Traction Control
  • Electronic Devices, Computers, PROMS, Sensors
  • Document: AIRBAG ON-OFF SWITCHES - PARTS INFORMATION
    Vehicle: 2000 Chrysler Voyager 2.4 L4 GAS

    Auto Systems:
  • Seats, Belts, Interior Trim, Carpets, Air Bags
  • CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chrysler Voyager AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2001 Chrysler Voyager Mirror, Driver Side2001 Chrysler Voyager Mirror, Driver Side.

    Source: Auto Body Parts Store

    $81.50

    Click here to view more details about 2002 Chrysler Voyager Headlight, Passenger Side2002 Chrysler Voyager Headlight, Passenger Side, This high quality, OE replacement headlight assembly is supplied by a CAPA certified, ISO/TS 16949, and ISO9001 manufacturing facility. Comes with bulbs and backed by 1-year, unlimited-mileage warranty. <p>Be safe! Replace your worn out or broken lights with these DOT and SAE Approved lighting products. They are made to stand rough road wear and the test of time!<br>.

    Source: Auto Body Parts Store

    $37.44

    Click here to view more details about 2003 Chrysler Voyager Door Mirror Passenger Side2003 Chrysler Voyager Door Mirror Passenger Side, Passenger Side Manual Door Mirror; Paint To Match, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $33.45

    Click here to view more details about 2001 Chrysler Voyager LX V6, 3.3 L, 201 CID Rebuilt Engine2001 Chrysler Voyager LX V6, 3.3 L, 201 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,962.00

    Click here to view more details2001 Chrysler Voyager Used Exhaust Manifold, Passenger Side Rear, 3.3L (6-201) AND 3.8L (6-230), R. (), Very Good.

    Source: Used Auto Parts Store

    $80.00

    Click here to view more details2001 Chrysler Voyager Used A/C Compressor, 3.3, AUTO, FWD 3.3L, Very Good.

    Source: Used Auto Parts Store

    $139.00
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