Chrysler Voyager REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Chrysler Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chrysler Voyager car and truck repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chrysler Voyager automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chrysler mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chrysler Voyager vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Chrysler Voyager AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+

Air Bag System Precautions -> DaimlerChrysler -> Disarming -> 1990-97 -> 1994-96 Cherokee -> 1998-2004 -> Except 1994-96 Cherokee -> Light Trucks & Vans -> Passenger Cars
Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX

Passenger Cars

1990-97

It may be required to access and record all Diagnostic Trouble Codes (DTCs) prior to disarming the air bag system.

  • Place ignition switch in Lock position.
  • Disconnect and isolate battery ground cable.
  • Wait at least two minutes after disconnecting battery ground cable before doing any further work on vehicle. The air bag system is designed to retain enough voltage to deploy air bags for a short time even after battery has been disconnected.
1998-2004

It may be required to access and rec...

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BRAKE SERVICE PROCEDURES FOR Chrysler Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+.

Disc Brakes -> Caravan, Town & Country & Voyager -> Tightening Specifications
Vehicle: 2000 Chrysler Voyager 3.0 V6 GAS

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FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. for 1980+.

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> 2001-06 Caravan, Town & Country & Voyager
Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.

The fuel filter is combined with the in-tank fuel pump module. The...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler Voyager cars and light trucks from 1990+.

CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 2000 Chrysler Voyager SE 3.3 V6 FLEX

Remove

  • Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
  • Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
  • Raise vehicle on jack stands or centered on a frame contact type hoist.
  • Remove front tire and wheel assembly from hub.
  • Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
  • Remove disc brake caliper assembly from steering knuckle. Caliper is removed by f...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chrysler Voyager AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. from mid 1990's+.

Reset Procedures
Vehicle: 2003 Chrysler Voyager 2.4 L4 GAS

The Low Tire Pressure indicator lamp will flash slowly and sound a single tone when tire pressure is low. If tire pressure drops lower, the indicator lamp will flash rapidly and the tone will be continuous. When the tire is inflated to the proper pressure the lamp and tone will ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 2002 Chrysler Voyager 2.4 L4 GAS

  • Remove battery ground cable.
  • Disconnect Inlet Air Temperature (IAT) sensor.
  • Remove air box, then EVAP purge solenoid from its bracket and position aside.
  • Disconnect push-in field wire connector from back of alternator.
  • Remove nut holding B+ wire terminal to back of alternator, then B+ terminal.
  • Remove...

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MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler Voyager AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. from 1990+.

Chrysler LLC Trucks -> Emission Maintenance Reminder Indicator -> Chrysler, Dodge & Plymouth
Vehicle: 2000 Chrysler Voyager 2.4 L4 GAS

This Emission Maintenance Reminder System (Maintenance Required Lamp) is incorporated into the engine controller. The controller stores vehicle mileage into its memory every eight miles, then at 60,000, 82,500 or 120,000 miles it will light the EMR (Maintenance Required) lamp. When the indicated mileage is reached or the EMR lamp is on at all times, the following components must be replaced and the EMR lamp reset:

  • At 60,00 miles, proceed as follows:
    • Replace EGR valve.
    • Clean EGR passage.
    • Replace PCV valve.
  • At 82,500 miles, replace oxygen sensor.
  • At 120,000 miles, proceed as ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler Voyager AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler Voyager cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2000 Chrysler Voyager 2.4 L4 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water pump inlet tube.
  • Remove radiator outlet hose from water pump inlet tube and from vehicle.
  • Reverse proc...

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SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler Voyager AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler Voyager cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace -> Alternator & A/C Compressor Belt -> Power Steering Belt
Vehicle: 2000 Chrysler Voyager 2.4 L4 GAS

Alternator & A/C Compressor Belt

  • Loosen lower alternator pivot bolt and upper locking nut, then loosen adjusting bolt to remove belt tension.
  • Remove the drive belt.
  • Reverse procedure to install, noting the following:
    • Torque alternator lock nut to 15 ft. lbs. To assure proper alignment of alternator assembly. Adjust belt tension by tightening adjusting bolt until proper belt tension is obtained.
    • Torque alte...

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COMPONENT LOCATION DIAGRAMS FOR Chrysler Voyager AUTOMOBILES

Component location diagrams for most Chrysler Voyager cars and light trucks sold in the U.S. from 1990+.

Speed Control Component Locations Diagram for 2000 Chrysler Voyager  3.3 V6 GASSpeed Control Component Locations Diagram for 2000 Chrysler Voyager 3.3 V6 GAS

Components on diagram:
  • Speed Control Servo
  • Bracket
  • Body Components Diagram for 2002 Chrysler Voyager  2.4 L4 GASBody Components Diagram for 2002 Chrysler Voyager 2.4 L4 GAS

    Components on diagram:
  • Connector C-306
  • Connector C-312
  • Ground G-301
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    WIRING DIAGRAMS FOR Chrysler Voyager AUTOMOBILES

    OEM drawn wiring diagrams for most Chrysler Voyager cars and light trucks sold in the U.S.

    2001 Chrysler Voyager  2.4 L4 GAS Wiring Diagram2001 Chrysler Voyager 2.4 L4 GAS Wiring Diagram

    Components on diagram:
  • Body Control Module
  • Right Liftgate Flood Lamp
  • Left Liftgate Flood Lamp
  • Halo Lamp
  • Driver Door Courtesy Lamp
  • 2001 Chrysler Voyager  3.3 V6 GAS Wiring Diagram2001 Chrysler Voyager 3.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Body Control Module
  • Accessory Relay
  • Passenger Door Lock Switch
  • Driver Door Lock Switch
  • Intelligent Power Module
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    TECHNICAL SERVICE BULLETINS FOR Chrysler Voyager AUTOMOBILES

    OEM TSB listings for most Chrysler Voyager cars and light trucks sold in the U.S. from 1985+.

    Document: UPPER BODY SEAM SEAL WATER LEAK
    Vehicle: 2003 Chrysler Voyager 3.3 V6 FLEX

    Symptoms:
  • Leaks
  • Auto Systems:
  • Finishes, Body Structure, Frame, Bumpers
  • Document: EVAPORATIVE SYSTEMS MAINTENANCE
    Vehicle: 2001 Chrysler Voyager LX 3.3 V6 GAS

    Auto Systems:
  • Emission Controls, Vacuum Hoses
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    COMPONENT/PARTS SPECIFICATIONS FOR Chrysler Voyager AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chrysler Voyager SPECIFICATIONS DATA!

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    $33.87

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    $30.50

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    $1,962.00

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    $156.00

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