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Saturn CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Saturn REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY! |
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Saturn car and truck
repair procedures including Saturn engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Saturn
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Saturn AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Saturn cars and light trucks from 1990+
Manual Air Conditioning & Heater System Diagnosis & Testing -> VUE -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Intermittents -> System Performance Test
Vehicle: 2003 Saturn VUE 3.0 V6 GAS
Accessing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to Data Link Connector (DLC) and follow manufacturer's instructions.
Intermittents
Because many intermittent faults are caused at electrical connections, diagnosis of such problems should begin with a visual and physical inspection of connectors involved with the code. Appropriate connectors should be disconnected, examined and reconn...
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BRAKE SERVICE PROCEDURES FOR Saturn AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Saturn cars and light trucks from 1990+.
Anti-lock Brakes -> Description
Vehicle: 1994 Saturn SW Series 1.9 L4 GAS
The Anti-Lock Brake System (ABS) Fig. , minimizes wheel lockup during heavy braking on most road surfaces. The system performs this function by monit...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Saturn AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Saturn cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Passenger Cars -> Component Locations -> Saturn L-Series & 1988-93 LeMans
Vehicle: 2000 Saturn LW2 3.0 V6 GAS
Ref...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Saturn AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Saturn cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2000 Saturn SC Series 1.9 L4 GAS
- With vehicle on ground, depress brake pedal and loosen drive axle-to-hub nut. Make sure vehicle is properly supported and squarely positioned on hoist. To help avoid personal injury, provide additional support to opposite end of vehicle that components will be removed from.
- Raise vehicle on hoist.
- Remove road wheel corresponding to drive axle being removed.
- Remove two push pins to remove side splash shield corresponding to drive axle being removed.
- Remove lower shield to cradle molded-in fasteners at cradle by gently prying at three fastener locations. For left side, remove f...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Saturn AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Saturn cars and light trucks sold in the U.S. from mid 1990's+.
Reset Procedures
Vehicle: 2007 Saturn Aura XR 3.6 V6 GAS
The Low Tire Pressure warning lamp and/or the DIC (Driver Information Center) Low Tire Pressure message can be cl...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Saturn AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Saturn cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2002 Saturn SL Series 1.9 L4 GAS
- Disconnect battery ground cable.
- Remove drive belt.
- Raise and support vehicle, then remove righthand wheel.
- Remove righthand wheelwell and alternator splash shields, then disconnect field wires.
- Hold B+ output stud from rotating using suitable tool ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Saturn AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Saturn cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> General Motors Corp./Saturn -> 2003-07 Ion, 2005-09 Cobalt & 2007-09 G5
Vehicle: 2004 Saturn ION RED Line 2.0 L4 GAS
On 2003 models, under normal operating conditions the cabin air filter should be replaced every 24 months or 18,000 miles. In dusty areas change the cabin air filter more often.
On 2004-09 models, under normal operating conditions the cabin air filter should be replaced every 12 months or 15,000 miles or at Maintenance II as indicated on the DIC (Driver Information Center). In dusty areas change the cabin air filter more often.
- Open the glove compartment.
- Push inward at each side of the g...
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MAINTENANCE LAMP RESET PROCEDURES FOR Saturn AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Saturn cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Cars -> Reduce Engine Power Indicator Lamp ->
Vehicle: 2001 Saturn SC Series 1.9 L4 GAS
The Reduce Engine Power indicator lamp should light for a approximately 3 seconds when the ignition is turned on as a bulb check. If the warning lamp turns on during vehicle operation, a vehicl...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Saturn AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Saturn cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1995 Saturn SC Series 1.9 L4 GAS
- Drain cooling system and disconnect battery ground cable.
- Remove air intake duct.
- Remove upper radiator clamp and hose.
- On models with automatic transaxles, remove upper transaxle oil cooler line.
- On all models, remove electric cooling fan assembly.
- Disconnect lower radiator hose.
- Raise and support vehicle.
- Remove lower splash shield.
- On models with a...
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SERPENTINE BELT SERVICE PROCEDURES FOR Saturn AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Saturn cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1995 Saturn SC Series 1.9 L4 GAS
Removal
- Depress tensioner arm, using suitable 14mm or 9/16 inch wrench.
- Remove belt from A/C compressor and idler pulley, then remove belt.
Installation
- Route belt over a...
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COMPONENT LOCATION DIAGRAMS FOR Saturn AUTOMOBILES
Component location diagrams for most Saturn cars and light trucks sold in the U.S. from 1990+.
 Door Wire Harnesses Diagram for 1994 Saturn SL Series 1.9 L4 GASComponents on diagram: |
 Chime System Diagram for 2002 Saturn SC Series 1.9 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Saturn AUTOMOBILES
OEM drawn wiring diagrams for most Saturn cars and light trucks sold in the U.S.
 1997 Saturn SW Series 1.9 L4 GAS Wiring DiagramComponents on diagram: |
 2007 Saturn ION-3 2.2 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Saturn AUTOMOBILES
OEM TSB listings for most Saturn cars and light trucks sold in the U.S. from 1985+.
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Document: DIFFERENTIAL COMPONENTS - DESIGN CHANGES - SRVC INFO Vehicle: 1996 Saturn SW Series 1.9 L4 GAS Auto Systems: |
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Document: SAFETY BELT LOCKING CONDITIONS - REVISED Vehicle: 2007 Saturn RELAY-1 3.9 V6 FLEX Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Saturn AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Saturn cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Saturn cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Saturn cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Saturn cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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Shop online for auto body parts, engines, wheels, lights...
 | 2002 Saturn SL2 Radiator, 23.56 x 14.06 x 0.62 in. core size, 1.25 in. inlet size, 1.25 in. outlet size, 2.25 x 15.38 in. top header, 2.25 x 15.17 in. bottom header, plastic tanks, aluminum core, top left inlet location, center right outlet location; With 11.5 in. transmission oil cooler; Without engine oil cooler; A high quality, OE replacement radiator; Backed by 1-year, unlimited-mileage warranty.. | $96.80 |
 | 2006 Saturn VUE Tail Light, Driver Side, Bulbs not included; DOT and SAE approved; A high quality, direct fit OE replacement tail light.. | $90.70 |
 | 2007 Saturn VUE 16" Wheel Cover, WHEEL COVER, 16 INCHES, 6 SPOKES, SILVER, 10 SPOKES, REAR, MACHINED WITH SILVER, , . | $23.45 |
 | 2009 Saturn VUE L4, 2.4 L, 144 CID Rebuilt Engine, Warranty: 7-Year/70,000 Mile, . | Ad Hoc |
 | 2007 Saturn Outlook Used Upper Control Arm, Rear, Driver Side, 3.6, AUTO, FWD L., Very Good. | $101.00 |
| 2007 Saturn RELAY-1 Used Power Window Motor, Driver Side, 4DR Fr, L., Very Good. | $73.00 |
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