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Saturn CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Saturn REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Model
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| LW Series | LW1 | LW2 | Outlook |
| RELAY-1 | RELAY-2 | RELAY-3 | SC Series |
| SKY | SL Series | SW Series | VUE |
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Saturn car and truck
repair procedures including Saturn engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Saturn
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Saturn AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Saturn cars and light trucks from 1990+
Component Replacement & Adjustment -> Saturn -> Cooling System Bleed -> L Series -> S Series
Vehicle: 1999 Saturn SW Series 1.9 L4 GAS
L Series
Run engine until thermostat opens, then cycle engine speed from idle to 3000 RPM in 30 second intervals. Add coolant as required to bring level to cold line on reservoir after engine has cooled.
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BRAKE SERVICE PROCEDURES FOR Saturn AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Saturn cars and light trucks from 1990+.
Hydraulic Brake Systems -> Saturn -> Component Replacement -> Except ION -> Fluid Reservoir -> ION -> L-Series -> Master Cylinder -> S-Series
Vehicle: 2000 Saturn SL Series 1.9 L4 GAS
Master Cylinder
Except ION
- Remove brake fluid level sensor electrical connector.
- Remove master cylinder brake line fitting nuts. Plug open lines and fittings.
- Remove mounting nuts and master cylinder.
- Reverse procedure to install.
ION
- Remove underhood electrical center cover.
- Remove connector position assurance CPA, connector from brake fluid level sensor, Fig. .
- Remove underhood battery positive terminal attaching bolt, then disconnect cables from electrical center and EPS cable from underhood center, Fig. .
- Remove engine wiring harness retainer at engine control module.
- Disconnect ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Saturn AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Saturn cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Passenger Cars -> Component Locations -> Saturn S-Series 1.9L
Vehicle: 1998 Saturn SW Series 1.9 L4 GAS
Refer to ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Saturn AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Saturn cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Front -> Install -> Rear -> Remove
Vehicle: 2008 Saturn Outlook XE 3.6 V6 GAS
Front
To prevent personal injury and/or component damage, do not allow the weight of the vehicle to load the front wheels, or attempt to operate the vehicle, when the wheel drive shaft(s) or wheel drive shaft nut(s) are removed. To do so may cause the inner bearing race to separate, resulting in damage to brake and suspension components and loss of vehicle control.
Wheel drive shaft boots, seals and clamps should be protected from sharp objects any time service is performed on or near the wheel drive shaft(s). Damage to the boot(s), the seal(s) or the clamp(s) may cause lub...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Saturn AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Saturn cars and light trucks sold in the U.S. from mid 1990's+.
Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2009 Saturn Aura XE 2.4 L4 GAS
Refer to Figs. through for w...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Saturn AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Saturn cars and light trucks from 1990+.
Starter, Replace -> REPLACE
Vehicle: 2008 Saturn VUE Green Line 2.4 L4 ELECTRIC/GAS
REPLACE
- Remove alternator battery control module cover.
- Disconnect battery ground cable.
- Raise and support vehicle.
- Disconnect starter motor electrical connector.
- Remove starter solenoid BAT terminal nut.
- Remove battery positive cable terminal and ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Saturn AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Saturn cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> General Motors Corp./Saturn -> 2002-07 Vue
Vehicle: 2004 Saturn VUE RED Line 3.5 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 12 months or 12,000 miles. In dusty areas change the cabin air filter more often.
- Open the hood.
- From the righthand side of cowl, remove the p...
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MAINTENANCE LAMP RESET PROCEDURES FOR Saturn AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Saturn cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Cars -> Anti-Lock Warning Lamp ->
Vehicle: 2000 Saturn SW Series 1.9 L4 GAS
This lamp should light when the ignition is turned On. The lamp may light for as long as 30 seconds as a bulb and system inspection. If lamp remains lit or lights while operating the vehicle, a fault condition in the anti-lock brake system is indicated. When lamp is lit, turn ignition Off, then restart engine. If l...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Saturn AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Saturn cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2009 Saturn Aura XE 2.4 L4 GAS
Lower
- Drain coolant into a suitable container.
- Loosen hose clamp connecting hose to radiator.
- Loosen hose clamp connecting hose to water pump inlet.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR Saturn AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Saturn cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1995 Saturn SW Series 1.9 L4 GAS
Removal
- Depress tensioner arm, using suitable 14mm or 9/16 inch wrench.
- Remove belt from A/C compressor and idler pulley, then remove belt.
Installation
- Route belt over a...
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COMPONENT LOCATION DIAGRAMS FOR Saturn AUTOMOBILES
Component location diagrams for most Saturn cars and light trucks sold in the U.S. from 1990+.
 SRS Main Harness Diagram for 1993 Saturn SC Series 1.9 L4 GASComponents on diagram: |
 Ground Locations Diagram for 1997 Saturn SC Series 1.9 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Saturn AUTOMOBILES
OEM drawn wiring diagrams for most Saturn cars and light trucks sold in the U.S.
 2000 Saturn LW1 2.2 L4 GAS Wiring DiagramComponents on diagram: |
 2008 Saturn Astra XR 1.8 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Saturn AUTOMOBILES
OEM TSB listings for most Saturn cars and light trucks sold in the U.S. from 1985+.
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Document: GM TIRE WARRANTY PROGRAM CLAIMS GOODWILL GUIDELINES - REVISED Vehicle: 2000 Saturn LS 2.2 L4 GAS Auto Systems: |
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Document: INFO ON AFTERMKT CASSETTE TYPE PORTABLE CD ADAPTERS Vehicle: 1996 Saturn SW Series 1.9 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Saturn AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Saturn cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Saturn cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Saturn cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Saturn cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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