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Saturn RELAY-3 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Saturn REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Saturn RELAY-3 car and truck
repair procedures including Saturn engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Saturn RELAY-3 automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR Saturn RELAY-3 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Saturn RELAY-3 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Service -> Assemble -> Bendix Master Cylinder -> Delco Master Cylinder -> Disassemble -> Tracker Master Cylinder -> Wheel Cylinder
Vehicle: 2005 Saturn RELAY-3 3.5 V6 GAS
Delco Master Cylinder
When performing the following procedures, refer to Figs. and , noting that the composite reservoir may vary in design.
Disassemble
- Remove master cylinder from vehicle.
- Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
- Inspect cover and diaphragm. Replace if cut, cracked or deformed.
- Remove fluid level switch and proportioning valve assembly, if equipped.
- Depress primary piston and remove lock ring.
- Plug primary fluid outlet (outlet nearest to cowl when master cylinder is installed), then apply compressed air into secondary fluid outlet ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Saturn RELAY-3 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Saturn RELAY-3 cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Montana SV6, Relay, Terraza & Uplander
Vehicle: 2006 Saturn RELAY-3 3.5 V6 GAS
On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."
On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Prior to reconnecting the connector, apply a few drops of clean motor oil to the male pipe ends.
On models equipped with plastic collar quick disconnect connectors, squeeze the connector plastic retainer release tabs to release the connector. Prior to reconnecting the connector, apply a few ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Saturn RELAY-3 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Saturn RELAY-3 cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Install -> Remove
Vehicle: 2007 Saturn RELAY-3 3.9 V6 GAS
Remove
- Raise and support vehicle using a suitable lift.
- Reference mark propeller shaft at transfer case flange.
- Remove propeller shaft-to-transfer case flange bolts.
- Reference mark propeller shaft at torque tube flange.
- Remove propeller shaft-to-torque tube flange bolts.
- Push propeller shaft toward rear of vehicle.
- Remove propeller shaft.
Install
- Install rear of propeller shaft to torque tube flange.
- Align reference marks on propeller shaft and torque tube flange. Thoroughly clean and apply threadlocker GM P/N United States 12345493 P/N Canada 10953488 or equivale...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Saturn RELAY-3 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Saturn RELAY-3 cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2007 Saturn RELAY-3 3.9 V6 FLEX
- Disconnect battery ground cable.
- Remove cover from base of accessory wiring junction electrical center assembly.
- Remove positive battery cable nut and disconnect cable from positive terminal stud.
- Release locking tabs from base side of electrical center.
- Carefully lift at each side of underhood accessory wiring junction block to release from main body harness connectors, then move assembly aside.
- Remove right front underhood diagonal brace.
- Remove washer solvent container mounting bolts from fender flange and inner wheelhouse.
- Remove washer solvent container and move aside.
- Remove w...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Saturn RELAY-3 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Saturn RELAY-3 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> General Motors Corp./Saturn -> 2005-07 Montana SV6, Relay, Terraza & 2005-08 Uplander
Vehicle: 2005 Saturn RELAY-3 3.5 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles or at Maintenance II as indicated on the DIC (Driver Information Center). In dusty areas change the cabin air filter more often.
- Open the glove compartment door.
- Remove the rear inside instrument panel compartment door.
- Open the cabin filter access door, Fig. .
- Remove the righthand cabin ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Saturn RELAY-3 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Saturn RELAY-3 cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> Low Coolant Lamp ->
Vehicle: 2005 Saturn RELAY-3 3.5 V6 GAS
This lamp should light when engine coolant level in the radiator drops below a predetermined le...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Saturn RELAY-3 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Saturn RELAY-3 cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2007 Saturn RELAY-3 3.9 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Release clamp on heater inlet hose at heater core.
- Remove hose from heater core.
- Release clamp on heater inlet hose at engine.
- Remove hose from engine.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR Saturn RELAY-3 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Saturn RELAY-3 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2007 Saturn RELAY-3 3.9 V6 GAS
- Remove engine oil fill cap and intake manifold cover.
- Remove mounting bolts and lefthand inner fender brace.
- Loosen clamp and remove air cleaner outlet duct from throttle body.
- Disconnect Positive Crankcase Ventilation (PCV) tube from air inlet duct.
- Disconnect Mass Air Flow (MAF) sensor electrical connector.
- Remove upper from lower air cleaner housing.
- Remove Powertrain Control Module (PCM) and harness fr...
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COMPONENT LOCATION DIAGRAMS FOR Saturn RELAY-3 AUTOMOBILES
Component location diagrams for most Saturn RELAY-3 cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Diagram for 2007 Saturn RELAY-3 3.9 V6 FLEXComponents on diagram: |
 Underneath Front Console Extension Diagram for 2005 Saturn RELAY-3 3.5 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Saturn RELAY-3 AUTOMOBILES
OEM drawn wiring diagrams for most Saturn RELAY-3 cars and light trucks sold in the U.S.
 2006 Saturn RELAY-3 3.5 V6 GAS Wiring DiagramComponents on diagram: |
 2007 Saturn RELAY-3 3.9 V6 FLEX Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Saturn RELAY-3 AUTOMOBILES
OEM TSB listings for most Saturn RELAY-3 cars and light trucks sold in the U.S. from 1985+.
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Document: DIAGNOSTIC INFORMATION ON MH1, MN8, MT1, M15 TRANSMISSION SLIPS, WILL NOT SHIFT OR MAY OVERHEAT, SES/MIL MAY BE ILLUMINATED, DTCS P0218, P0894 SET - REVISED Vehicle: 2006 Saturn RELAY-3 3.9 V6 GAS Symptoms: |
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Document: INFORMATION ON PROPER TIRE PRESSURE - REVISED Vehicle: 2006 Saturn RELAY-3 3.5 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Saturn RELAY-3 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Saturn RELAY-3 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Saturn RELAY-3 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Saturn RELAY-3 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Saturn RELAY-3 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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