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Saturn SC Series CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Saturn REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Saturn SC Series car and truck repair procedures including Saturn engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Saturn SC Series automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Saturn SC Series AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Saturn SC Series cars and light trucks from 1990+
Compressor Service -> Saturn Compressor -> Compressor Clutch Service -> Compressor Clutch, Replace -> Installation -> L-Series -> Removal -> S-Series -> VUE
Vehicle: 2001 Saturn SC Series 1.9 L4 GAS
Service procedures given are for compressor removed and mounted in suitable holding fixture. However, on most applications, compressor clutch components can be serviced without removing compressor or recovering refrigerant from system. If refrigerant recovery becomes necessary, refer to for procedure.
To prevent serious internal compressor damage, when removing or installing clutch components, never apply pressure directly to the compressor shaft. Always use a suitable shaft protector.
Compressor Clutch, Replace
L-Series
Removal
- Remove clutch drive plate bolt using a screw...
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BRAKE SERVICE PROCEDURES FOR Saturn SC Series AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Saturn SC Series cars and light trucks from 1990+.
Drum Brakes -> Inspection
Vehicle: 1998 Saturn SC Series 1.9 L4 GAS
- Release parking brake.
- Raise and support vehicle.
- Remove rear wheels.
- Remove brake drum. Do not pry against brake backing plate.
- Inspect adjuster a...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Saturn SC Series AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Saturn SC Series cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Passenger Cars -> Fuel Filter Replacement -> Except Aveo, Chevette 1.8L Diesel, Corvette, GTO, LaCrosse, Malibu (2004-06) & Malibu Maxx, Vibe, XLR, 2004-05 Corvette & 1998-2002 Metro & Prizm
Vehicle: 2000 Saturn SC Series 1.9 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the v...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Saturn SC Series AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Saturn SC Series cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2001 Saturn SC Series 1.9 L4 GAS
- With vehicle on ground, depress brake pedal and loosen drive axle-to-hub nut. Make sure vehicle is properly supported and squarely positioned on hoist. To help avoid personal injury, provide additional support to opposite end of vehicle that components will be removed from.
- Raise vehicle on hoist.
- Remove road wheel corresponding to drive axle being removed.
- Remove two push pins to remove side splash shield corresponding to drive axle being removed.
- Remove lower shield to cradle molded-in fasteners at cradle by gently prying at three fastener locations. For left side, remove f...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Saturn SC Series AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Saturn SC Series cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2000 Saturn SC Series 1.9 L4 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Disconnect electrical connectors and position aside.
- Remove starter mounting bolts.
- Pull starter rearward and toward lefthand si...
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MAINTENANCE LAMP RESET PROCEDURES FOR Saturn SC Series AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Saturn SC Series cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Cars -> Air Bag Warning Lamp ->
Vehicle: 2002 Saturn SC Series 1.9 L4 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned on as a bulb check. If the air b...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Saturn SC Series AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Saturn SC Series cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1999 Saturn SC Series 1.9 L4 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition inlet heater hose clamp from heater core pipe.
- Remove hose from heater core.
- Reposition heater hose clamp from thermostat housing.
- Remove inlet heater hose from thermostat housing.
- Remove hose from vehicle.
- Reverse ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Saturn SC Series AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Saturn SC Series cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1994 Saturn SC Series 1.9 L4 GAS
Removal
- Depress tensioner arm, using suitable 14mm or 9/16 inch wrench.
- Remove belt from A/C compressor and idler pulley, then remove belt.
Installation
- Route belt over a...
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COMPONENT LOCATION DIAGRAMS FOR Saturn SC Series AUTOMOBILES
Component location diagrams for most Saturn SC Series cars and light trucks sold in the U.S. from 1990+.
RH Front Passenger's Footwell Diagram for 1993 Saturn SC Series 1.9 L4 GAS Components on diagram: |
RH Rear Of Engine Diagram for 1993 Saturn SC Series 1.9 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR Saturn SC Series AUTOMOBILES
OEM drawn wiring diagrams for most Saturn SC Series cars and light trucks sold in the U.S.
1994 Saturn SC Series 1.9 L4 GAS Wiring Diagram Components on diagram: |
2000 Saturn SC Series 1.9 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Saturn SC Series AUTOMOBILES
OEM TSB listings for most Saturn SC Series cars and light trucks sold in the U.S. from 1985+.
Document: WARRANTY - REPLACEMENT OF SHOCK ABSORBERS AND STRUTS AND USE OF LABOR OPERATIONS E3800, E3801, E3807, E5800, E5801, E5807, E3850, E3857, E5750, E5751, AND E5757 - REVISED Vehicle: 1995 Saturn SC Series 1.9 L4 GAS Auto Systems: |
Document: SERVICE INFORMATION UPDATE ON CONSOLIDATING THE USE OF GM LIQUID GASKET / ENGINE SEALANTS AND THE NEW SEALANT DISPENSER GE-48326 ESSENTIAL TOOL - REVISED Vehicle: 1997 Saturn SC Series 1.9 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Saturn SC Series AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Saturn SC Series cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Saturn SC Series cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Saturn SC Series cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Saturn SC Series cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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