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Subaru CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Subaru REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Model
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Subaru car and truck
repair procedures including Subaru engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Subaru
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Subaru AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Subaru cars and light trucks from 1990+
Import Compressor Service -> Calsonic Compressor -> CLUTCH GAP, REPLACE -> V5 Compressor
Vehicle: 1993 Subaru Legacy LS 4X4 2.2 H4 GAS
V5 Compressor
- Using suitable feeler gauge, measure gap between armature plate and pulley. Gap should be .012-.024 inch.
- If gap is to large proceed as follows:
- Use spanner wrench No. KV99845991 or equivalent, to hold clutch hub and remove retaining nut, Fig. .
- Install jig Nos. KV99859981, KV99845982 ...
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BRAKE SERVICE PROCEDURES FOR Subaru AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Subaru cars and light trucks from 1990+.
Anti-lock Brakes -> Legacy & Outback -> Precautions -> Battery Ground Cable
Vehicle: 2001 Subaru Outback 3.0 H6 GAS
Battery Ground Cable
Prior to service, dis...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Subaru AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Subaru cars and light trucks sold in the U.S. for 1980+.
Subaru -> Component Locations -> 1990-03 Legacy, 1993-04 Impreza (Except WRX STi), 1998-04 Forester & 2000-03 Outback w/1.8L, 2.2L, 2.5L & 3.0L Engines
Vehicle: 1994 Subaru Impreza 1.8 H4 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Subaru AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Subaru cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 1999 Subaru Legacy 2.5 H4 GAS
Front
- Disconnect battery ground cable.
- Raise and support vehicle and support it with safety stands in proper locations.
- Remove wheel nuts and front wheels.
- Unstake hub nut using suitable tool.
- Remove driveshaft locknut from front hub while depressing brake pedal. Remove wheel before loosening axle nut.
- Remove stabilizer link from front arm.
- Disconnect transverse link from housing.
- Remove spring pin which secures transmission spindle and install new spring upon installation.
- Remove front driveshaft assembly. If driveshaft is hard to remove use suitable puller to aid in removal.
- Remo...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Subaru AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Subaru cars and light trucks sold in the U.S. from mid 1990's+.
Relearn Procedures -> Transmitter ID Registration
Vehicle: 2005 Subaru Outback 2.5 H4 GAS
Transmitter ID Registration
The following procedure must be performed when tire pressure sensor or TPMS control module is replaced. If tire pressure sensor transmitter ID cannot be registered after two attempts, replace the TPMS control module. If the registration procedure is not performed for 5 minutes or more or if the ignition switch is placed in the Off position, the registration mode will be cancelled.
- Check and adjust all tires to the recommended pressure.
- Connect the Subaru Select Monitor tool, or equivalent tool, then select Each System Check, Tire Pressure Monitor and ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Subaru AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Subaru cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2005 Subaru Outback 2.5 H4 GAS
- Disconnect ground cable from battery.
- Disconnect connector and terminal from alternator.
- Remove V-belt covers.
- Remove V-belts.
- Remove bolts which ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Subaru AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Subaru cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Subaru -> 2005-06 Baja & 2005-09 Legacy & Outback
Vehicle: 2005 Subaru Baja Sport 2.5 H4 GAS
The cabin air filter should be replaced every 12 months or 9,300 miles.
- Remove the instrument panel side cover.
- Remove the glove compartment retaining clips and damper, then the glove compartment, Fig. .
- Remove the glove compartment upper storage bin.
- Through the glove compar...
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MAINTENANCE LAMP RESET PROCEDURES FOR Subaru AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Subaru cars and light trucks sold in the U.S. from 1990+.
Subaru -> Air Bag Warning Lamp ->
Vehicle: 1990 Subaru Justy DL 1.2 L3 GAS
The air bag warning lamp, located inside the combination meter, will illuminate in the event of a poor connection or other air bag system fault. When the air bag system is functioning properly, the lamp should go out approximately 8 seconds after the ignition switch ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Subaru AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Subaru cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2004 Subaru Outback 3.0 H6 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at cylinder head.
- Remove hose from cylinder head.
- Remove hose from vehicle.
- Reverse procedur...
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SERPENTINE BELT SERVICE PROCEDURES FOR Subaru AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Subaru cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1999 Subaru Legacy 2.2 H4 GAS
- Remove drive belt cover. Wipe off any oil or water on belt and pulley.
- Loosen lockbolt on slider bolt.
- Loosen slider bolt.
- ...
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COMPONENT LOCATION DIAGRAMS FOR Subaru AUTOMOBILES
Component location diagrams for most Subaru cars and light trucks sold in the U.S. from 1990+.
 Sensor Locations Diagram for 2005 Subaru Forester XT 2.5 H4 GASComponents on diagram: |
 Electronic Engine Control Diagram for 2006 Subaru Outback R L.l. Bean Edition 3.0 H6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Subaru AUTOMOBILES
OEM drawn wiring diagrams for most Subaru cars and light trucks sold in the U.S.
 2001 Subaru Impreza RS 2.5 H4 GAS Wiring DiagramComponents on diagram: |
 2008 Subaru Outback 2.5I L.l. Bean Edition 2.5 H4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Subaru AUTOMOBILES
OEM TSB listings for most Subaru cars and light trucks sold in the U.S. from 1985+.
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Document: P/S (MOTOR)- MOTOR PUMP TERMINAL TIGHTEN/LOOSEN INFO Vehicle: 1987 Subaru XT DL 1.8 H4 GAS Auto Systems: |
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Document: A/C COMPRESSOR BRACKET - IMPROPERLY MACHINED Vehicle: 1985 Subaru Brat GL 1.8 H4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Subaru AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Subaru cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Subaru cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Subaru cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Subaru cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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