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Suzuki CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Suzuki REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Model
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Suzuki car and truck repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Suzuki automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Suzuki AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Suzuki cars and light trucks from 1990+
Suzuki -> Cooling Fans -> TROUBLESHOOTING -> SIDEKICK -> SWIFT
Vehicle: 1993 Suzuki Samurai JA 1.3 L4 GAS
SWIFT
- Check A/C and IG fuses and fusible link B.
- Check engine coolant level, that A/C system is properly charged and that system grounds are clean and tight.
SIDEKICK
- Che...
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BRAKE SERVICE PROCEDURES FOR Suzuki AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Suzuki cars and light trucks from 1990+.
Power Brake Units -> Description
Vehicle: 1993 Suzuki Swift GA 1.3 L4 GAS
When the brake pedal is depressed, a vacuum builds up in the booster which amplifies the pedal force, pressing on the piston in the master cylinder. The piston raises the hydraulic pressure in the cylinder. This hydraulic pres...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Suzuki cars and light trucks sold in the U.S. for 1980+.
Suzuki -> Fuel Filter Scheduled Maintenance -> 1989-95 Sidekick & X90 -> Normal Service -> Severe Service
Vehicle: 1992 Suzuki Sidekick JS 1.6 L4 GAS
Normal Service
Replace every 3...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Suzuki cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 2007 Suzuki Grand Vitara Luxury 2.7 V6 GAS
Disassemble
- Place match marks on flange yoke and shaft.
- Using snap ring plier, remove 2 circlips.
- Using special tool 09926-48010 or equivalent, push spider bearing race out 0.12 - 0.16 in. from shaft yoke race. Before pushing it out, apply penetrate lubricant between bearing race and yoke race.
- Tapping yoke with a hammer, completely remove bearing race.
- Take out bearing race on other side in same way as in Step 3 and 4.
- Push out bearing race on flange yoke side as described in Step 2 and 3, and then, holding bearing race in a vise, tap flange yoke and take out race.
- Remove ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Suzuki AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Suzuki cars and light trucks sold in the U.S. from mid 1990's+.
Description
Vehicle: 2009 Suzuki Equator Sport 4.0 V6 GAS
The low tire pressure warning system is controlled by the BCM (Body Control Module). The BCM receives its tire pressure signal from the remote keyless entry receiver. The remote keyless entry receiver receives its...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Suzuki cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2002 Suzuki Esteem 1.8 L4 GAS
- Disconnect battery ground cable.
- Disconnect solenoid electrical connector and battery cable fr...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Suzuki cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Suzuki -> 2007-09 XL-7
Vehicle: 2008 Suzuki XL-7 3.6 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles or at Maintenance II as indicated on the DIC (Driver Information Center). In dusty areas change the cabin air filter more often.
- Remove the push pins from the rear of the righthand air inlet panel, Fig. .
- Open the hood.
- Remove the push pins from the top and forward edge of the righth...
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MAINTENANCE LAMP RESET PROCEDURES FOR Suzuki AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Suzuki cars and light trucks sold in the U.S. from 1990+.
Suzuki -> Anti-Lock Brake System Warning Lamp -> 2009 Equator
Vehicle: 2009 Suzuki Equator RMZ-4 4.0 V6 GAS
The Anti-Lock Brake System (ABS) indicator lamp should illuminate for 2 seconds as a bulb check when the ignition Switch is placed in the on position. If the lamp remains illuminated or comes on while driving the vehicle or is blinking, a fault in the...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Suzuki cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1996 Suzuki Esteem GLX 1.6 L4 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at thermostat housing.
- Remove hose from thermostat housing.
- Remove hose from vehicle.
- Reverse procedure ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Suzuki AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Suzuki cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2006 Suzuki Aerio SX 2.3 L4 GAS
- Remove battery ground cable.
- Remove nuts from righthand engine cover, then remove cover.
- Rotate or lift belt tensioner arm clockwise, using...
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COMPONENT LOCATION DIAGRAMS FOR Suzuki AUTOMOBILES
Component location diagrams for most Suzuki cars and light trucks sold in the U.S. from 1990+.
Floor For Ground Point Diagram for 2003 Suzuki Aerio 2.0 L4 GAS Components on diagram: |
Instrument Panel Connectors Diagram for 2006 Suzuki Reno Convenience 2.0 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR Suzuki AUTOMOBILES
OEM drawn wiring diagrams for most Suzuki cars and light trucks sold in the U.S.
2008 Suzuki XL-7 3.6 V6 GAS Wiring Diagram Components on diagram: |
1997 Suzuki Sidekick JA 1.6 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Suzuki AUTOMOBILES
OEM TSB listings for most Suzuki cars and light trucks sold in the U.S. from 1985+.
Document: WIRING DIAGRAM MANUAL - EFI & 4A/T - S/M REV Vehicle: 1997 Suzuki X-90 JLX 1.6 L4 GAS Auto Systems: |
Document: SAFETY RECALL - BRAKE LIGHT SWITCH Vehicle: 2004 Suzuki Forenza 2.0 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Suzuki AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Suzuki cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Suzuki cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Suzuki cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Suzuki cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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