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Suzuki Aerio CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Suzuki REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Suzuki Aerio car and truck repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Suzuki Aerio automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Suzuki Aerio AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Suzuki Aerio cars and light trucks from 1990+
Suzuki -> Component Replacement & Adjustment -> Blower Motor, Replace -> Aerio -> Front -> Grand Vitara, Vitara & XL-7 -> Rear -> Verona
Vehicle: 2003 Suzuki Aerio 2.0 L4 GAS
Aerio
- Remove glove compartment retaining bolts, then the glove compartment.
- Remove lefthand instrument panel under cover retaining screws, then the cover.
- Disconnect blower motor electrical connector.
- Remove three blower motor to housing mounting bolts, then the motor.
- Reverse procedure to install.
Grand Vitara, Vitara & XL-7
Front
- Remove ECM with HVAC housing support bracket from bottom of blower motor unit.
- Disconnect harness clamps from instrument panel.
- Disconnect blower motor and relay leads at coupl...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Suzuki Aerio AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Suzuki Aerio cars and light trucks sold in the U.S. for 1980+.
Suzuki -> Fuel Filter Scheduled Maintenance -> Aerio -> Normal Service -> Severe Service
Vehicle: 2006 Suzuki Aerio SX 2.3 L4 GAS
Normal Service
Replace every 120 months or 120,000 mi...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Suzuki Aerio AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Suzuki Aerio cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2003 Suzuki Aerio SX 2.0 L4 GAS
- Raise and support vehicle, then remove front wheels.
- Remove driveshaft nut while depressing brake pedal.
- Remove caliper carrier and caliper. Position caliper aside to prevent bending or twisting of brake hose.
- Remove brake disc screws, then the disc by using two 8mm bolts screwed into disc face.
- Remove wheel hub using s...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Suzuki Aerio AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Suzuki Aerio cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2002 Suzuki Aerio 2.0 L4 GAS
- Disconnect battery ground cable.
- Disconnect solenoid electrical connector and battery cable fr...
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MAINTENANCE LAMP RESET PROCEDURES FOR Suzuki Aerio AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Suzuki Aerio cars and light trucks sold in the U.S. from 1990+.
Suzuki -> Malfunction Indicator Lamp (MIL)/Service Engine Soon Lamp -> 2002-07 Aerio
Vehicle: 2005 Suzuki Aerio SX 2.3 L4 GAS
The MIL/Service Engine Soon lamp will be illuminated when the ignition switch is placed in the on position. When the engine is started, the lamp should go out. If it remains lit after engine start-up, the self-diagnostic system has detected a problem and stored a diagnostic trouble code. After diagnosis and repair are complete, the self-diagnostic system memory can be cleared using a suit...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Suzuki Aerio AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Suzuki Aerio cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2006 Suzuki Aerio SX 2.3 L4 GAS
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Disconnect cooling fan motor connector.
- On models with air conditioning, remove condenser cooling fan.
- On all models, remove reservoir.
- Disconnect radiator inlet and outlet hoses f...
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SERPENTINE BELT SERVICE PROCEDURES FOR Suzuki Aerio AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Suzuki Aerio cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2005 Suzuki Aerio SX 2.3 L4 GAS
- Remove battery ground cable.
- Remove nuts from righthand engine cover, then remove cover.
- Rotate or lift belt tensioner arm clockwise, using...
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COMPONENT LOCATION DIAGRAMS FOR Suzuki Aerio AUTOMOBILES
Component location diagrams for most Suzuki Aerio cars and light trucks sold in the U.S. from 1990+.
Safety Restraint System Diagram for 2007 Suzuki Aerio Premium 2.3 L4 GAS Components on diagram: |
Engine and Injector Harnesses Diagram for 2005 Suzuki Aerio S 2.3 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR Suzuki Aerio AUTOMOBILES
OEM drawn wiring diagrams for most Suzuki Aerio cars and light trucks sold in the U.S.
2006 Suzuki Aerio SX 2.3 L4 GAS Wiring Diagram Components on diagram: |
2007 Suzuki Aerio 2.3 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Suzuki Aerio AUTOMOBILES
OEM TSB listings for most Suzuki Aerio cars and light trucks sold in the U.S. from 1985+.
Document: RECALL - POWER TRAIN:MANUAL TRANSMISSION Vehicle: 2006 Suzuki Aerio SX Premium 2.3 L4 GAS Auto Systems: |
Document: CHANGE OF INSPECTION PROCEDURE FOR THE EVAP CANISTER PURGE VALVE - S/M REVISION Vehicle: 2002 Suzuki Aerio SX 2.0 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Suzuki Aerio AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Suzuki Aerio cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Suzuki Aerio cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Suzuki Aerio cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Suzuki Aerio cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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