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Saab CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Saab REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Saab car and truck
repair procedures including Saab engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Saab
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Saab AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Saab cars and light trucks from 1990+
Saab -> Automatic Climate Control Diagnosis & Testing -> PRECAUTIONS -> ACC AIR FLAP STEPPER MOTOR CALIBRATION -> ACC Control Panel Method -> AIR BAG SYSTEM DISARMING & ARMING -> Scan Tool (ISAT) Method
Vehicle: 1994 Saab 9000 CS 2.3 L4 GAS
AIR BAG SYSTEM DISARMING & ARMING
Refer to and for air bag disarming and arming procedures.
ACC AIR FLAP STEPPER MOTOR CALIBRATION
The ACC air flap stepper motors do not have a feedback function. Whenever power to the ACC control module is interrupted, or a stepper motor is serviced it is necessary to calibrate the flap stepper motors to their end position. This calibration may be accomplished using the ISAT or a suitable Scan tool or by placing the system into self test mode.
Scan Tool (ISAT) Method
Connect the ISAT or a suitable Scan tool to the g...
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BRAKE SERVICE PROCEDURES FOR Saab AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Saab cars and light trucks from 1990+.
Anti-lock Brakes -> Mark IV Anti-Lock Brake System -> Diagnosis & Testing -> ABS ECU Voltage Test Using Breakout Box -> Accessing Diagnostic Trouble Codes -> Anti-Lock Light -> Brake Fluid Level Light -> Component Testing -> Diagnostic Trouble Code 24791 -> Diagnostic Trouble Code 3/53425 -> Diagnostic Trouble Code 4/22251 -> Diagnostic Trouble Code 5/33421 -> Diagnostic Trouble Code 5/33423 -> Diagnostic Trouble Code 5/33427 -> Diagnostic Trouble Code 775B1 -> Diagnostic Trouble Code 775B2 -> Diagnostic Trouble Code Interpretation -> Diagnostic Trouble Codes 4/24221, 2422A, 24251 & 24291 -> Diagnostic Trouble Codes 4/24222, 2422B, 24252 & 24292 -> Diagnostic Trouble Codes 4/24223, 2422C, 24253 & 24293 -> Diagnostic Trouble Codes 4/24224, 2422D, 24254 & 24294 -> Diagnostic Trouble Codes 44792 & 24792 -> Diagnostic Trouble Codes 45721 & 25721 -> Diagnostic Trouble Codes 5/33422 & 334B1 -> Diagnostic Trouble Codes 5/33424 & 334B2 -> Diagnostic Trouble Codes 5/33426 & 334B3 -> Diagnostic Trouble Codes 5/33428 & 334B4 -> Diagnostic Trouble Codes E75B1 -> Guidelines For ECU Replacement -> Warning Lights
Vehicle: 1993 Saab 9000 CD 2.3 L4 GAS
Accessing Diagnostic Trouble Codes
Command codes instruct the ECU to perform certain functions while accessing diagnostic trouble codes.
Refer to Fig. for ISAT command codes.
The ECU connector on the wiring loom is in the form of a molded plug, test probes cannot be connected to the back of the connector.
Use breakout box 8611006 with test lead set 8611030, which should be connected between the ECU and the connector.
All measurements on the system must be made with breakout box connected.
To access diagnostic trouble codes, connect ISAT tester to diagnostic socket (green), locate...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Saab AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Saab cars and light trucks sold in the U.S. for 1980+.
Saab -> Fuel Filter Scheduled Maintenance -> 9-3 & 9-5 -> Normal Service -> Severe Service
Vehicle: 2002 Saab 9-3 Viggen 2.3 L4 GAS
Normal Service
Replace every 60,000 ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Saab AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Saab cars and light trucks from 1990+.
DRIVESHAFT, Replace
Vehicle: 2009 Saab 9-7X Aero 6.0 V8 GAS
- Raise and support vehicle.
- Place reference marks on propeller shaft and rear axle pinion yoke for installation reference.
- On models equipped with 2WD, place reference marks on propeller shaft and transmission yoke for installation reference.
- On models equipped with 4WD, place reference mark...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Saab AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Saab cars and light trucks sold in the U.S. from mid 1990's+.
Reset Procedures
Vehicle: 2009 Saab 9-5 Aero 2.3 L4 GAS
When the Tire Pressure Monitor system detects a significant loss of tire pressure, the low tire pressure indi...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Saab AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Saab cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1992 Saab 9000 Griffin Edtion 2.3 L4 GAS
- Disconnect battery ground cable, then remove upper attaching bolt.
- Raise and support vehicle, then disconnect starter mo...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Saab AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Saab cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Saab -> 1994-98 900 & 1999-2002 9-3
Vehicle: 1994 Saab 900 Turbo Commemorative Edition 2.0 L4 GAS
The cabin air filter should be replaced every 30,000 miles. The filter should be replaced more often if air flow is less than normal.
- Disconnect the battery ground cable.
- Note the position of the windshield wiper blades on the windshield.
- Remove the windshield wiper arm retaining nuts, then the wiper arms.
- Remove the cowl panel retaining screws.
- Disconnect hoses and clamps from the upper cowl panel, then remove the panel.
- Remove the windshield wiper motor and linkage attaching s...
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MAINTENANCE LAMP RESET PROCEDURES FOR Saab AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Saab cars and light trucks sold in the U.S. from 1990+.
Saab -> Central Warning Lamp ->
Vehicle: 2002 Saab 9-3 SE 2.0 L4 GAS
The central warning lamp illuminates when a fault occurs, if a warning lamp is illuminated in a system having to do with the vehicles safety (...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Saab AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Saab cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1994 Saab 900 SE 2.5 V6 GAS
Lower
- Drain coolant into a suitable container.
- Reposition lower hose clamp at radiator and remove hose.
- Reposition lower hose clamp at coolant pump and remove hose.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR Saab AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Saab cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1991 Saab 9000 S 2.3 L4 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR Saab AUTOMOBILES
Component location diagrams for most Saab cars and light trucks sold in the U.S. from 1990+.
 Electrically Operated Window Lift Motor Diagram for 2004 Saab 9-3 ARC 2.0 L4 GASComponents on diagram: |
 Instrument Panel Diagram for 2008 Saab 9-7X 5.3I 5.3 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Saab AUTOMOBILES
OEM drawn wiring diagrams for most Saab cars and light trucks sold in the U.S.
 2002 Saab 9-5 Linear 2.3 L4 GAS Wiring DiagramComponents on diagram: |
 2006 Saab 9-2X Aero 2.5 H4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Saab AUTOMOBILES
OEM TSB listings for most Saab cars and light trucks sold in the U.S. from 1985+.
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Document: ABS & TC/ABS - DIODE PROBLEMS/FAULT DIAGNOSIS - REV Vehicle: 1991 Saab 9000 2.3 L4 GAS Auto Systems: |
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Document: R12 TO R134A CONVERSION/RETROFIT Vehicle: 1987 Saab 900 2.0 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Saab AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Saab cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Saab cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Saab cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Saab cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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