Mercury REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

Auto Parts Search


Mercury CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

Help me findSearch

Select Model

BobcatBreezewayBroughamCaliente
CapriColony ParkCometCommuter
CougarCountry CruiserCycloneGrand Marquis
LN7LynxMarauderMariner
MarquisMeteorMilanMonarch
MontclairMontegoMontereyMountaineer
MystiquePark LaneParklaneS-55
SableTopazTracerVillager
VoyagerZephyr

Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mercury car and truck repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mercury automobile. Try the Automotix DIY solution today!
DIY REPAIR SAMPLES > CONTINUE EXPLORING >
Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mercury mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Mercury vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Mercury AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mercury cars and light trucks from 1990+

Component Replacement & Adjustment -> Passenger Cars -> Precautions -> Air Bag System Disarming & Arming -> Battery Ground Cable -> Product Compatibility
Vehicle: 1999 Mercury Cougar 2.5 V6 GAS

Air Bag System Disarming & Arming

Refer to and for air bag system disarming and arming procedures.

Battery Ground Cable

Prior to service, disconnect battery ground cable ...

CLICK HERE TO GET FULL ACCESS TO Mercury A/C & HEATER SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR Mercury AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mercury cars and light trucks from 1990+.

Anti-Lock Brakes -> Escape & Mariner -> System Service -> ABS Control Module -> Accelerometer -> Anti-Lock Brakes -> Brake System Bleed -> Component Replacement -> Except Hybrid -> Front -> Gravity Bleed -> Hybrid -> Hydraulic Control Unit (HCU) -> Hydraulic Control Unit (HCU) Depressurization -> Manual Bleed -> Rear -> Wheel Speed Sensor
Vehicle: 2007 Mercury Mariner Premier 3.0 V6 GAS

Brake System Bleed

Except Hybrid
Anti-Lock Brakes

Bleeding the hydraulic control unit (HCU) is only required when removing or installing the HCU or master cylinder, or when opening the lines to the HCU. Carrying out the system bleed function drives trapped air from the HCU. Subsequent bleeding removes air from the brake hydraulic system through the bleeder screws.

  • Connect suitable diagnostic scan tool.
  • Access "System Bleed Function." Go to Tool Tab-Chassis-Braking-ABS Service Bleed and follow directions on scan tool.
  • Manually bleed brake hydraulic system as outlined under "Manual Bleed."
  • Re...

CLICK HERE TO GET FULL ACCESS TO Mercury BRAKE SERVICE PROCEDURES

FUEL FILTER REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. for 1980+.

Ford Motor Co. Passenger Cars -> Component Locations -> 1988-94 Tempo & Topaz 2.3L Engine
Vehicle: 1991 Mercury Topaz 2.3 L4 GAS

Ref...

CLICK HERE TO GET FULL ACCESS TO Mercury FUEL FILTER REPLACEMENT PROCEDURES

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mercury cars and light trucks from 1990+.

CV AXLE SHAFT, Replace
Vehicle: 2009 Mercury Milan 2.3 L4 GAS

  • Remove front tire and wheel.
  • Apply brake to keep halfshaft from rotating.
  • Remove and discard front wheel hub nut.
  • Remove front and rear lower control arm nuts.
  • Using a suitable tool, disconnect 2 ball joints. Once pressure is applied to ball joint with a suitable tool, it may be necessary to tap wheel knuckle at ball joint area to separate ball joint from wheel knuckle.
  • Using a suitable tool, separate halfshaft from wheel hub. When lower ball joint is separated from wheel knuckle, lower arm may strike outer constant velocity (CV) joint boot with enough force to damage boot cla...

CLICK HERE TO GET FULL ACCESS TO Mercury DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mercury AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mercury cars and light trucks sold in the U.S. from mid 1990's+.

Relearn Procedures -> TPMS Sensor Activation -> TPMS Sensor Training
Vehicle: 2008 Mercury Mountaineer Premier 4.6 V8 GAS

TPMS Sensor Activation

To conserve battery power, the TPMS sensors will go into a sleep mode after approximately 30 minutes of inactivity. The sensors will not transmit tire pressure information while in sleep mode. The sensors must be activated to transmit the latest tire pressure information.

  • Place the ignition switch in the On position.
  • Position Ford TPMS activation tool, or equivalent, against the LF tire side wall 180° from the valve stem.
  • The TPMS activation tool will flash a green light and sound a beep for each successful response from a TPMS sensor.
  • Press the TPMS activat...

CLICK HERE TO GET FULL ACCESS TO Mercury TIRE PRESSURE MONITORING SYSTEM PROCEDURES

STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Mercury cars and light trucks from 1990+.

Starter, Replace
Vehicle: 2001 Mercury Villager 3.3 V6 GAS

  • Disconnect battery ground cable.
  • Remove air cleaner assembly.
  • Slide solenoid B+ terminal protective boot rearward and remove battery cable to B+ terminal nut.
  • Remove brush cable to M terminal nut.
  • Disconnect S terminal el...

CLICK HERE TO GET FULL ACCESS TO Mercury STARTER & ALTERNATOR REPLACEMENT PROCEDURES

CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> Ford Motor Co. -> 2000-07 Sable & Taurus
Vehicle: 2001 Mercury Sable 3.0 V6 GAS

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • Open the hood.
  • Remove the righthand cowl vent screen, Fig. .
  • Remove the water shield retaining screws, then the shield, Fig. .
  • Rem...

CLICK HERE TO GET FULL ACCESS TO Mercury CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

MAINTENANCE LAMP RESET PROCEDURES FOR Mercury AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. from 1990+.

Ford Motor Co. Cars -> Check Fuel Cap Lamp ->
Vehicle: 2008 Mercury Milan Premier 3.0 V6 GAS

The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the On position as a bulb check. If the lamp remains...

CLICK HERE TO GET FULL ACCESS TO Mercury MAINTENANCE LAMP RESET PROCEDURES

RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mercury cars and light trucks from 1990+

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2009 Mercury Sable Premier 3.5 V6 GAS

Inlet

  • Drain coolant into a suitable container.
  • Loosen hose clamp connecting hose to heater core inlet tube.
  • Loosen hose clamp connecting hose to thermostat housing.
  • Remove hose from vehicle.
  • Reverse procedure to...

CLICK HERE TO GET FULL ACCESS TO Mercury RADIATOR & HOSE REPLACEMENT PROCEDURES

SERPENTINE BELT SERVICE PROCEDURES FOR Mercury AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1997 Mercury Mystique LS 2.0 L4 GAS

Minor cracks in the V-grooved portion of the drive belt are considered normal and acceptable. If the drive belt has chunks missing from the ribs, the drive belt should be replaced.

Conditions requiring drive belt replacement are rib chunk out, severe glazing, frayed cords, etc. Replace any drive belt exhibiting one of these conditions.

  • Raise and support vehicle.
  • Loosen drive belt tensioner with 13 mm...

CLICK HERE TO GET FULL ACCESS TO Mercury SERPENTINE BELT SERVICE PROCEDURES

COMPONENT LOCATION DIAGRAMS FOR Mercury AUTOMOBILES

Component location diagrams for most Mercury cars and light trucks sold in the U.S. from 1990+.

Auxiliary Climate Control Housing Diagram for 2006 Mercury Mountaineer Premier 4.6 V8 GASAuxiliary Climate Control Housing Diagram for 2006 Mercury Mountaineer Premier 4.6 V8 GAS

Components on diagram:
  • Blower Motor
  • High Speed Blower Relay
  • Heater Blower Motor Switch Resistor
  • A/C Airflow Outlet
  • A/C Evaporator Core Cover
  • Auxiliary Climate Control Housing Diagram for 2004 Mercury Mountaineer  4.0 V6 GASAuxiliary Climate Control Housing Diagram for 2004 Mercury Mountaineer 4.0 V6 GAS

    Components on diagram:
  • Blower Motor
  • High Speed Blower Relay
  • Heater Blower Motor Switch Resistor
  • A/C Airflow Outlet
  • A/C Evaporator Core Cover
  • CLICK HERE TO GET FULL ACCESS TO Mercury PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Mercury AUTOMOBILES

    OEM drawn wiring diagrams for most Mercury cars and light trucks sold in the U.S.

    1995 Mercury Sable  3.0 V6 GAS Wiring Diagram1995 Mercury Sable 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Air Bag Diagnostic Monitor
  • Center Radiator Primary Crash Sensor
  • Center Cowl Primary Crash Sensor
  • 1995 Mercury Cougar XR-7 3.8 V6 GAS Wiring Diagram1995 Mercury Cougar XR-7 3.8 V6 GAS Wiring Diagram

    Components on diagram:
  • Washer Fluid Level Sensor
  • Washer Fluid Indicator
  • Low Fuel Indicator
  • Engine Coolant Level Sensor
  • Fuel Pump And Gauge Sender
  • CLICK HERE TO GET FULL ACCESS TO Mercury WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Mercury AUTOMOBILES

    OEM TSB listings for most Mercury cars and light trucks sold in the U.S. from 1985+.

    Document: A/C SYS SERVICE - TSB REFERENCE LIST FOR PROCEDURES
    Vehicle: 1985 Mercury Topaz 2.3 L4 GAS

    Auto Systems:
  • Heating, A/C, Ventilation, Defogger
  • Document: HEATER/DEFROSTER - POOR OUTPUT/THERMOSTAT STUCK OPEN
    Vehicle: 1985 Mercury Capri 5.0 V8 GAS

    Symptoms:
  • Insufficient Performance
  • Auto Systems:
  • Heating, A/C, Ventilation, Defogger
  • CLICK HERE TO GET FULL ACCESS TO Mercury TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Mercury AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mercury cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mercury cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mercury cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mercury cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Mercury SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    More parts
    Help me findSearch
    Auto Repair Quick Search
    Help me find
    Search DIY repair manuals by VIN...
    Vehicle Identification Number is a unique serial number used by the automotive industry to identify individual motor vehicles

    Find out what info we have for your vehicle

    Get the Complete Technical Service Bulletins!
    Get the Complete Technical Service Bulletins!Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your Mercury vehicle.
    Access the Complete guide!
    Need To Fix Your Car or Truck?
    Save Money With Free Car Insurance Quote
    FREE car insurance quote
    Enter Zip Code:
    Auto Repair Quick Search
    Help me find