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Mercury Grand Marquis CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mercury Grand Marquis car and truck repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mercury Grand Marquis automobile. Try the Automotix DIY solution today!
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    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mercury mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Mercury Grand Marquis vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Mercury Grand Marquis AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mercury Grand Marquis cars and light trucks from 1990+

    Module Configuration Procedure -> Ford Motor Company -> 1999-2003 -> Calibration Update -> Programmable Module Installation (PMI) -> Programmable Parameters
    Vehicle: 2000 Mercury Grand Marquis 4.6 V8 GAS

    Some modules will need to be programmed as part of a repair procedure, Fig. . If not the module will not function properly and may set a number of diagnostic trouble codes including B2477 or P1639 indicating necessary data has not been programmed into the new module.

    Module parameters and values are unique to each vehicle, therefore modules should not be exchanged from vehicle to vehicle.

    There are two types of configuration data. The first type is used by the module so that it can interact with the vehicle correctly. The second type is customer preference driven. These ...

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    CLICK HERE TO GET FULL ACCESS TO Mercury Grand Marquis A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Mercury Grand Marquis AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mercury Grand Marquis cars and light trucks from 1990+.

    Disc Brakes -> Front Disc Brakes -> Brake Disc Service
    Vehicle: 2006 Mercury Grand Marquis GS 4.6 V8 FLEX

    Disc brake service is critical because of the close tolerances required in machining the brake disc to ensure proper brake operation.

    Maintaining close control of the shape of the rubbing surfaces is required to prevent brake roughness. In addition, the surface finish must be non-directional and maintained at a micro-inch finish. This is required to avoid pulls and erratic performance, and to promote long lining life and equal lining wear of both the lefthand and righthand brakes.

    Do not attempt to refinish the rubbin...

    CLICK HERE TO GET FULL ACCESS TO Mercury Grand Marquis BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Mercury Grand Marquis AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Mercury Grand Marquis cars and light trucks sold in the U.S. for 1980+.

    Ford Motor Co. Passenger Cars -> Fuel Shutoff Switch Location -> 1988-92 Crown Victoria, Grand Marquis & Marauder -> Sedan -> Wagon
    Vehicle: 1992 Mercury Grand Marquis 4.6 V8 GAS

    Sedan

    The inertia switch is located at the lefthand...

    CLICK HERE TO GET FULL ACCESS TO Mercury Grand Marquis FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mercury Grand Marquis AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mercury Grand Marquis cars and light trucks from 1990+.

    DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
    Vehicle: 1995 Mercury Grand Marquis 4.6 V8 GAS

    Disassemble

    Do not clamp driveshaft in jaws of a vice or a similar holding fixture.

    • Place driveshaft on a suitable workbench.
    • Mark positions of driveshaft components relative to driveshaft tube. This ensures all components are reassembled in same relationship to maintain correct balance.
    • Index driveshaft and driveshaft components.
    • Clamp U-Joint Tool in a vise.
    • Remove snap rings.
    • If bearing cup cannot be pressed all way out, remove it with vise grips.
    • Remove driveshaft slip-yoke.
    • Position driveshaft in U-Joint Tool.
    • Press out a bearing cup.
    • Rotate driveshaft 180 degrees.
    • Press on...

    CLICK HERE TO GET FULL ACCESS TO Mercury Grand Marquis DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mercury Grand Marquis AUTOMOBILES

    Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mercury Grand Marquis cars and light trucks sold in the U.S. from mid 1990's+.

    Component Replacement -> Installation -> Removal -> TPMS Sensor Strap & Cradle -> TPMS System Sensor
    Vehicle: 2008 Mercury Grand Marquis GS 4.6 V8 FLEX

    TPMS System Sensor

    Removal

    If damaged, the TPMS sensor battery may release hazardous chemicals. If the chemicals come in contact with the skin or eyes, flush immediately with water for 15 minutes and seek medical attention.

    The tire pressure sensor is equipped with a Lithium-ion battery which must be disposed of properly.

    Tire pressure sensors are manufactured in multiple colors based on their application. When installing a new sensor, make sure the color of the sensor being installed matches the color of the sensor that was removed. The different colored sensors are not inter...

    CLICK HERE TO GET FULL ACCESS TO Mercury Grand Marquis TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mercury Grand Marquis AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Mercury Grand Marquis cars and light trucks from 1990+.

    Starter, Replace
    Vehicle: 2006 Mercury Grand Marquis GS 4.6 V8 GAS

    • Disconnect battery ground cable.
    • Raise and support vehicle.
    • Remove starter motor solenoid terminal cover and disconnect cables.
    • Remove bolt, then position transaxle cooler lines and bracket aside.
    • Remove upper mounting bolts, lower bolt and starter motor from veh...

    CLICK HERE TO GET FULL ACCESS TO Mercury Grand Marquis STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Mercury Grand Marquis AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Mercury Grand Marquis cars and light trucks sold in the U.S. from 1990+.

    Ford Motor Co. Cars -> Traction Control System Warning Lamp ->
    Vehicle: 1996 Mercury Grand Marquis 4.6 V8 GAS

    This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warni...

    CLICK HERE TO GET FULL ACCESS TO Mercury Grand Marquis MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mercury Grand Marquis AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mercury Grand Marquis cars and light trucks from 1990+

    Radiator, Replace
    Vehicle: 1998 Mercury Grand Marquis 4.6 V8 GAS

    • Turn lower fan shroud in upper fan shroud to allow clearance for fan shroud removal.
    • Disconnect cooling fan electrical connector at righthand side of fan shroud.
    • Remove radiator upper sight shield.
    • Loosen fan shroud from its radiator mounting, then remove lower radiator hose from supports on fan shroud.
    • Lift fan shroud and electric cooling fan assembly out of vehicle.
    • Disconnect transmission oil co...

    CLICK HERE TO GET FULL ACCESS TO Mercury Grand Marquis RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Mercury Grand Marquis AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Mercury Grand Marquis cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 1993 Mercury Grand Marquis 4.6 V8 GAS

    • Rotate tensioner away from belt using a breaker bar installed in 1/2 inch square hole in tensioner arm.
    • Lift old belt over alternator pulley...

    CLICK HERE TO GET FULL ACCESS TO Mercury Grand Marquis SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Mercury Grand Marquis AUTOMOBILES

    Component location diagrams for most Mercury Grand Marquis cars and light trucks sold in the U.S. from 1990+.

    In Luggage Compartment Diagram for 2002 Mercury Grand Marquis  4.6 V8 GASIn Luggage Compartment Diagram for 2002 Mercury Grand Marquis 4.6 V8 GAS

    Components on diagram:
  • Connector C-4163
  • Luggage Compartment Lid Release Solenoid
  • Rear Flasher
  • Connector C-4164
  • Rear Flasher Relay
  • Dash Panel Diagram for 2006 Mercury Grand Marquis LS 4.6 V8 GASDash Panel Diagram for 2006 Mercury Grand Marquis LS 4.6 V8 GAS

    Components on diagram:
  • Wiper Control Module
  • Radio
  • Message Center Switch
  • Electronic Cluster
  • Lighting Control Module
  • CLICK HERE TO GET FULL ACCESS TO Mercury Grand Marquis PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Mercury Grand Marquis AUTOMOBILES

    OEM drawn wiring diagrams for most Mercury Grand Marquis cars and light trucks sold in the U.S.

    2001 Mercury Grand Marquis  4.6 V8 GAS Wiring Diagram2001 Mercury Grand Marquis 4.6 V8 GAS Wiring Diagram

    Components on diagram:
  • Battery
  • PCM Power Relay
  • Mass Air Flow (MAF) Sensor
  • A/C Pressure Cutout Switch
  • Natural Gas Vehicle (NGV) Module
  • 2004 Mercury Grand Marquis  4.6 V8 GAS Wiring Diagram2004 Mercury Grand Marquis 4.6 V8 GAS Wiring Diagram

    Components on diagram:
  • Map Reading Lamps
  • Spot Lamp- Interior
  • CLICK HERE TO GET FULL ACCESS TO Mercury Grand Marquis WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Mercury Grand Marquis AUTOMOBILES

    OEM TSB listings for most Mercury Grand Marquis cars and light trucks sold in the U.S. from 1985+.

    Document: HUB-MOUNT BRAKE ROTOR MACHINING EQUIP - PROCED - REV
    Vehicle: 1993 Mercury Grand Marquis 4.6 V8 GAS

    Auto Systems:
  • Brakes, Power Brakes, Traction Control
  • Document: BRAKE/AUTOMATIC PARK - RELEASE SWITCH R&I - S/M ADD
    Vehicle: 1991 Mercury Grand Marquis 5.0 V8 GAS

    Auto Systems:
  • Brakes, Power Brakes, Traction Control
  • CLICK HERE TO GET FULL ACCESS TO Mercury Grand Marquis TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Mercury Grand Marquis AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mercury Grand Marquis cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mercury Grand Marquis cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mercury Grand Marquis cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mercury Grand Marquis cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Mercury Grand Marquis SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 1997 Mercury Grand Marquis Grille Insert1997 Mercury Grand Marquis Grille Insert, 1-piece design; With emblem provision; A high quality, OE replacement grille insert; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $56.53

    Click here to view more details about 2001 Mercury Grand Marquis Mirror, Passenger Side2001 Mercury Grand Marquis Mirror, Passenger Side, This OE replacement mirror is primered and made of the highest quality, rust and corrosion resistant materials to withstand all types of weather. Item is backed by 2-year Kool Vue limited warranty.</p><p><b><i>Specifications</i></b>:<ul><li type="circle">6-hole, 3-prong connector</li></ul></p><p><b>Kool Vue</b> specializes in producing mirrors for all vehicle makes and models; our mirrors go through rigorous testing that includes 35,000 hours of Weather Testing, 500 Swing Tests and Impact, Pull Tension, Reflection and Vibration testing to make sure you purchase the highest quality mirrors. You can't go wrong with Kool Vue Mirrors!</p>.

    Source: Auto Body Parts Store

    $53.18

    Click here to view more details about 1998 Mercury Grand Marquis Wheel Center Cap1998 Mercury Grand Marquis Wheel Center Cap, WHEEL CENTER CAP, CHROME , , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $23.50

    Click here to view more details2001 Mercury Grand Marquis V8, 4.6 L, 281 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $2,586.00

    Click here to view more details2009 Mercury Grand Marquis Used Power Window Motor, Passenger Side, Passenger Side Rear, 4DR, R., Very Good.

    Source: Used Auto Parts Store

    $77.00

    Click here to view more details2006 Mercury Grand Marquis Used Suspension Compressor/Pump, Air Susp Compressor, 8W1Z 5319 A, Very Good.

    Source: Used Auto Parts Store

    $169.00
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