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Mercury Sable CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mercury Sable car and truck
repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mercury Sable automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Mercury Sable AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mercury Sable cars and light trucks from 1990+
Component Replacement & Adjustment -> Passenger Cars -> Cooling System Bleed -> 2.0L DOHC Engine -> 2.0L SOHC Engine -> 3.0L Engine -> 3.8L Engine -> 3.9L Engine -> 4.6L Engine -> Continental & Town Car -> Cougar -> Crown Victoria & Grand Marquis -> Escort -> Focus -> LS & Thunderbird -> Mustang -> Sable & Taurus
Vehicle: 2002 Mercury Sable 3.0 V6 GAS
Continental & Town Car
A pressurized reservoir system is used which constantly separates the air from the cooling system. When the thermostat is open, coolant flows through a small hose from the top of the radiator outlet tank to the reservoir. The reservoir separates any entrapped air from the coolant and replenishes the system through the lower hose. The reservoir serves as the location for service fill, coolant expansion during warm up, system pressurization from the pressure cap and air separation during operation. The reservoir is designed to have approxima...
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BRAKE SERVICE PROCEDURES FOR Mercury Sable AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mercury Sable cars and light trucks from 1990+.
Disc Brakes -> Front Disc Brakes -> Brake Pad Service -> Aspire -> Capri -> Escort & Tracer -> Except Aspire, Capri, Escort, Mustang Cobra, Probe & Tracer -> Inspection -> Installation -> Mustang Cobra -> Probe -> Removal
Vehicle: 1995 Mercury Sable 3.8 V6 GAS
On models with anti-lock brakes, the brake hydraulic system must be depressurized before disconnecting any hydraulic lines or fittings. Depressurize the system by pumping the brake pedal a minimum of 25 times with the ignition in the Off position.
Except Aspire, Capri, Escort, Mustang Cobra, Probe & Tracer
Removal
- Remove brake fluid until reservoir is half full.
- On Continental, Sable and Taurus, if equipped, turn air suspension service switch Off.
- On all models, raise and support front of vehicle, then remove wheel and tire assembly.
- Remove caliper locating pins.
- Lift caliper assembl...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mercury Sable AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mercury Sable cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Passenger Cars -> Fuel Filter Replacement -> Except 2002-05 Thunderbird, 2000-06 LS, 1984-87 Escort, Tracer, Tempo & Topaz 2.0L Diesel Engine & 1984-85 Continental & Mark VI 2.4L Diesel Engine
Vehicle: 1998 Mercury Sable 3.0 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
When installing the fuel filter, ensure the flow arrow is facing in the pro...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mercury Sable AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mercury Sable cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1996 Mercury Sable 3.0 V6 GAS
- Raise and support vehicle, then remove front wheels.
- Remove and discard front axle retainer nut and washer.
- Remove nut from stabilizer bar link at shock absorber end, then remove link from shock and position aside.
- Remove nut from lower ball joint, then using a suitable pitman arm type puller, loosen ball joint in lower control arm.
- Place a suitable pry bar through opening in lower control arm and under frame, then pry down on control arm to release lower ball joint.
- Remove outer CV joint from hub using suitable tools, noting the following:
- Do not use a hammer to drive joint fr...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mercury Sable AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mercury Sable cars and light trucks sold in the U.S. from mid 1990's+.
Relearn Procedures -> TPMS Sensor Activation -> TPMS Sensor Training
Vehicle: 2008 Mercury Sable Premier 3.5 V6 GAS
TPMS Sensor Activation
To conserve battery power, the TPMS sensors will go into a sleep mode after approximately 30 minutes of inactivity. The sensors will not transmit tire pressure information while in sleep mode. The sensors must be activated to transmit the latest tire pressure information.
- Place the ignition switch in the On position.
- Position Ford TPMS activation tool, or equivalent, against the LF tire side wall 180 degrees from the valve stem.
- The TPMS activation tool will flash a green light and sound a beep for each successful response from a TPMS sensor.
- Press the TPMS ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mercury Sable AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mercury Sable cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1997 Mercury Sable 3.0 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Disconnect engine control sensor wiring and starter battery cable from starter solenoid. When disconnecting hardshell connector of engine control sensor wiring at S-terminal, grasp plastic shell and pull straight off. Do not pull on...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mercury Sable AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mercury Sable cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Ford Motor Co. -> 2000-07 Sable & Taurus
Vehicle: 2003 Mercury Sable 3.0 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Open the hood.
- Remove the righthand cowl vent screen, Fig. .
- Remove the water shield retaining screws, then the shield, Fig. .
- Rem...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mercury Sable AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mercury Sable cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Cars -> Low Coolant Lamp ->
Vehicle: 2004 Mercury Sable 3.0 V6 GAS
The low coolant warning lamp should light whenever the coolant level in the coolant recovery bottle is 1/4 to 3/4 inch or more below the cold full mark. Raise coolant level in recovery bottle to the cold full mark to turn lamp off.
On models equipped with GEM module and low coolant level warning system, t...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mercury Sable AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mercury Sable cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1990 Mercury Sable 3.0 V6 GAS
Lower
- Drain coolant into a suitable container.
- Loosen hose clamp connecting hose to radiator.
- Loosen hose clamp connecting hose to water pump inlet tube.
- Remove hose from vehicle.
- Reverse procedure...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mercury Sable AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mercury Sable cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2004 Mercury Sable 3.0 V6 GAS
- On models equipped with VIN U, 1 and 2 engines,rotate drive belt tensioner in a clockwise direction.
- On models equipped with VIN S engine...
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COMPONENT LOCATION DIAGRAMS FOR Mercury Sable AUTOMOBILES
Component location diagrams for most Mercury Sable cars and light trucks sold in the U.S. from 1990+.
 Rear End Diagram for 2008 Mercury Sable 3.5 V6 GASComponents on diagram: |
 Engine Compartment Diagram for 2005 Mercury Sable GS 3.0 V6 FLEXComponents on diagram: |
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WIRING DIAGRAMS FOR Mercury Sable AUTOMOBILES
OEM drawn wiring diagrams for most Mercury Sable cars and light trucks sold in the U.S.
 1998 Mercury Sable 3.0 V6 GAS Wiring DiagramComponents on diagram: |
 1990 Mercury Sable 3.8 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mercury Sable AUTOMOBILES
OEM TSB listings for most Mercury Sable cars and light trucks sold in the U.S. from 1985+.
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Document: WHEEL ALIGNMENT SPECS/FRONT & REAR - S/M REVISION Vehicle: 1993 Mercury Sable 3.8 V6 GAS Auto Systems: |
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Document: BUZZ/RATTLE -CATALYST/MUFFLER HEAT SHIELD CLAMP -REV Vehicle: 1997 Mercury Sable 3.0 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mercury Sable AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mercury Sable cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mercury Sable cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mercury Sable cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mercury Sable cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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