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1994 Mercury Sable CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1994 Mercury Sable car and truck repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mercury Sable automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mercury mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1994 Mercury Sable vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1994 Mercury Sable AUTOMOBILES

Component Replacement & Adjustment -> Passenger Cars -> FIXED ORIFICE TUBE (EXPANSION VALVE), REPLACE -> ASPIRE -> CAPRI, COUGAR, CONTINENTAL, MARK VIII, MUSTANG, SABLE, TAURUS, TEMPO, THUNDERBIRD & TOPAZ -> CONTOUR & MYSTIQUE -> CROWN VICTORIA, GRAND MARQUIS & TOWN CAR -> ESCORT & TRACER -> Line & Tube Assembly Replacement -> Orifice Tube Replacement -> PROBE
Vehicle: 1994 Mercury Sable 3.8 V6 GAS

ASPIRE

  • Discharge and recover system refrigerant.
  • Remove evaporator core as described under "Evaporator Core, Replace."
  • Disconnect equalizer line from A/C evaporator core outlet fitting.
  • Disconnect A/C evaporator expansion valve at A/C evaporator core outlet fitting and A/C evaporator case inlet fitting. Discard O-ring at each fitting.
  • Remove A/C evaporator expansion valve.
  • Reverse procedure to install, noting the following:
    • Apply clean refrigerant oil to new O-rings.
    • Torque liquid line at ev...

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BRAKE SERVICE PROCEDURES FOR 1994 Mercury Sable AUTOMOBILES

Anti-lock Brakes -> Continental, Crown Victoria, Grand Marquis, Sable, Taurus & Town Car -> Diagnosis & Testing -> 1992 -> 1993-94 -> Continental, Sable & Taurus -> Crown Victoria, Grand Marquis & Town Car -> DIAGNOSTIC LAMP SYMPTOM CHART -> DIAGNOSTIC PROCEDURE -> Memory Erasing -> On Board Self-Test Procedure -> ON-BOARD SELF-TEST -> PINPOINT TESTS -> QUICK CHECKS -> Star Tester Connection & Battery Check
Vehicle: 1994 Mercury Sable 3.0 V6 GAS

DIAGNOSTIC PROCEDURE

Ensure the following diagnosis procedures are used in the sequence and step-by-step order indicated. Following the wrong sequence or bypassing steps will only lead to unnecessary replacement of system components and/or incorrect resolution of the problem. The diagnostic procedure consists of five sub-tests: Pre-test Checks, On-Board Self-Tests, Manual Quick Tests, Warning Lamp Symptom Chart and the Diagnostic Tests.

ON-BOARD SELF-TEST

The anti-lock brake electronic control module is capable of performing a self-test using Rotunda Super Star II tester 007-00...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1994 Mercury Sable AUTOMOBILES

Ford Motor Co. Passenger Cars -> Fuel Pressure Relief -> Except Aspire, Festiva, Focus, Fusion, Milan, 2003-06 Crown Victoria, Grand Marquis, Sable, Taurus & Town Car, 1991-96 Escort, 1988-96 Tracer, 1991-94 Capri, 1989-91 Probe & 2005-06 Mustang
Vehicle: 1994 Mercury Sable 3.8 V6 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

When installing the fuel filter, ensure the flow arrow is facing in the proper direction...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1994 Mercury Sable AUTOMOBILES

CV AXLE SHAFT, Replace
Vehicle: 1994 Mercury Sable 3.0 V6 GAS

If removing both right and left side halfshafts, plugs T81P-1177-B or equivalent must be installed. Failure to do so may result in dislocation of differential side gears, necessitating transaxle disassembly to realign gears. Also, halfshaft removal and installation procedures are the same for automatic and manual transaxles except for the following: due to automatic transaxle case configuration, right side halfshaft and linkshaft must be removed first. Tool T81P-4026-A or equivalent is then inserted into transaxle to remove left side inner Constant Velocity (CV) joint ass...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1994 Mercury Sable AUTOMOBILES

Starter, Replace
Vehicle: 1994 Mercury Sable 3.8 V6 GAS

  • Disconnect battery ground cable, then starter motor electrical cable.
  • Remove cable support and ground cable connection from upper starter motor stud bolt.
  • Remove starter bracket from cylinder block and starter.
  • Remove starter motor mounting bolts.
  • On models with automatic transmission, remove st...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1994 Mercury Sable AUTOMOBILES

Ford Motor Co. Cars -> Low Oil Level Warning Indicator ->
Vehicle: 1994 Mercury Sable 3.8 V6 GAS

This system is used to indicate when the engine oil level is 11/2 quarts or more below the specified level. The lamp should light during engine starting. If the oil level is sufficient, the lamp will go off when the engine is operating. If the ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1994 Mercury Sable AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1994 Mercury Sable 3.0 V6 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator using hose clamp pliers.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water pump inlet pipe using hose clamp pliers.
  • Remove radiator outlet hose from water pump inlet pipe and from vehicle.
  • Reverse proc...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1994 Mercury Sable AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 1994 Mercury Sable 3.8 V6 GAS

  • Disconnect battery ground cable.
  • Install suitable 1/2 inch flex handle in square hole in t...

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COMPONENT LOCATION DIAGRAMS FOR 1994 Mercury Sable AUTOMOBILES

Component location diagrams for most 1994 Mercury Sable cars and light trucks sold in the U.S. from 1990+.

Behind I/P Diagram for 1994 Mercury Sable  3.0 V6 GASBehind I/P Diagram for 1994 Mercury Sable 3.0 V6 GAS

Components on diagram:
  • Warning Chime Module
  • Variable Assist Power Steering Module
  • Radio Antenna Module
  • Radio
  • Electronic Flasher
  • Power Seat Component Locations Diagram for 1994 Mercury Sable  3.0 V6 GASPower Seat Component Locations Diagram for 1994 Mercury Sable 3.0 V6 GAS

    Components on diagram:
  • Seat Belt Switch
  • Left Front Seat Switch
  • Right Seat Control Switch
  • Left Power Lumbar Seat Switch
  • Right Power Lumbar Seat Switch
  • CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Sable PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1994 Mercury Sable AUTOMOBILES

    OEM drawn wiring diagrams for most 1994 Mercury Sable cars and light trucks sold in the U.S.

    1994 Mercury Sable  3.0 V6 GAS Wiring Diagram1994 Mercury Sable 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Trunk Lid Release Solenoid
  • Right Backup Lamp
  • Left Backup Lamp
  • Left Rear Turn Lamp
  • Right Rear Turn Lamp
  • 1994 Mercury Sable  3.8 V6 GAS Wiring Diagram1994 Mercury Sable 3.8 V6 GAS Wiring Diagram

    Components on diagram:
  • Liftgate Release Relay
  • Right Backup Lamp
  • Left Backup Lamp
  • Left Rear Turn Lamp
  • Left Rear Side Marker Lamp
  • CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Sable WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1994 Mercury Sable AUTOMOBILES

    OEM TSB listings for most 1994 Mercury Sable cars and light trucks sold in the U.S. from 1985+.

    Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS
    Vehicle: 1994 Mercury Sable 3.0 V6 GAS

    Auto Systems:
  • Chassis Electrical, Wiring, Fuses & Breakers, Wipers, Motors
  • Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION
    Vehicle: 1994 Mercury Sable 3.0 V6 GAS

    CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Sable TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1994 Mercury Sable AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1994 Mercury Sable cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1994 Mercury Sable cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1994 Mercury Sable cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1994 Mercury Sable cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Sable SPECIFICATIONS DATA!

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