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1992 Mercury Sable CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1992 Mercury Sable AUTOMOBILES
Air Bag System Precautions -> Ford Motor Co. -> Disarming -> 1990-91 -> 1990-92 -> 1991-92 -> 1992-93 -> 1992-94 -> 1992-96 -> 1993 -> 1993-94 -> 1993-95 -> 1994 -> 1994-95 -> 1994-97 -> 1995-2000 -> 1995-2004 -> 1995-96 -> 1995-97 -> 1995-98 -> 1996-97 -> 1996-99 -> 1997-2000 -> 1997-2001 -> 1997-2004 -> 1997-99 -> 1998 -> 1998-2000 -> 1998-2002 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 1999-2004 -> 2000 -> 2000-01 -> 2000-04 -> 2001-02 -> 2001-03 -> 2001-04 -> 2002-03 -> 2002-04 -> 2004 -> Aerostar & Bronco -> Aspire -> Aviator -> Blackwood, Expedition & Navigator -> Built After February 2002 -> Built Before March 2002 -> Capri -> Continental -> Contour & Mystique -> Cougar -> Crown Victoria, Grand Marquis & Marauder -> Econoline -> Escape -> Escort, Tracer & ZX2 -> Excursion -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F Series -> Focus -> Freestar & Monterey -> Light Trucks & Vans -> LS -> Mark VII -> Mark VIII -> Mustang -> Passenger Cars -> Probe -> Ranger -> Sable & Taurus -> Tempo & Topaz -> Thunderbird -> Town Car -> Villager -> Windstar
Vehicle: 1992 Mercury Sable 3.8 V6 GAS
Passenger Cars
Prior to disconnecting battery, record preset radio frequencies.
After the battery has been disconnected and connected again, abnormal drive conditions may be present while the powertrain control module relearns its adaptive strategy. The vehicle may need to be driven 10 miles or more to relearn the strategy.
Aspire
- Disconnect battery ground cable and isolate.
- Wait one minute for back-up power supply to deplete stored energy.
- Remove four driver's side air bag module mounting bolts.
- Disconnect driver's side air bag module...
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BRAKE SERVICE PROCEDURES FOR 1992 Mercury Sable AUTOMOBILES
Disc Brakes -> Rear Disc Brakes & Parking Brakes -> Adjustments -> CONTINENTAL, COUGAR, MARK VII & THUNDERBIRD -> ESCORT & TRACER -> MARK VII -> MUSTANG -> Parking Brake -> PROBE -> SABLE & TAURUS
Vehicle: 1992 Mercury Sable 3.0 V6 GAS
MARK VII
Parking Brake
- Fully release parking brake, then place transmission in neutral and support vehicle at rear axle.
- Tighten adjuster nut until levers on calipers just begin to move, then loosen adjuster nut until levers just return to stop position.
- Apply and release parking brake. Check levers on caliper to determine if they are fully returned by attempting to pull lever rearward. If lever moves, the adjustment is too tight and must be readjusted.
CONTINENTAL, COUGAR, MARK VII & THUNDERBIRD
Parking Brake
- Fully release parking brake, then place transmission in neutral and support vehi...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 Mercury Sable AUTOMOBILES
Ford Motor Co. Passenger Cars -> Fuel Filter Replacement -> Except 2002-05 Thunderbird, 2000-06 LS, 1984-87 Escort, Tracer, Tempo & Topaz 2.0L Diesel Engine & 1984-85 Continental & Mark VI 2.4L Diesel Engine
Vehicle: 1992 Mercury Sable 3.8 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
When installing the fuel filter, ensure the flow arrow is facing in the pro...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 Mercury Sable AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1992 Mercury Sable 3.8 V6 GAS
If removing both right and left side halfshafts, plugs T81P-1177-B or equivalent must be installed. Failure to do so may result in dislocation of differential side gears, necessitating transaxle disassembly to realign gears. Also, halfshaft removal and installation procedures are the same for automatic and manual transaxles except for the following: due to automatic transaxle case configuration, right side halfshaft and linkshaft must be removed first. Tool T81P-4026-A or equivalent is then inserted into transaxle to remove left side inner Constant Velocity (CV) joint ass...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 Mercury Sable AUTOMOBILES
Alternator, Replace
Vehicle: 1992 Mercury Sable 3.8 V6 GAS
- Disconnect battery ground cable.
- Disconnect wire harness attachment to alternator.
- Loosen alternator pivot bolts. Remove mounting bracket bolt from alternator.
- Disengage accessory drive belt from alternator pulley.
- Remove alternator bracket.
- Remove a...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 Mercury Sable AUTOMOBILES
Ford Motor Co. Cars -> Traction Control System Warning Lamp ->
Vehicle: 1992 Mercury Sable 3.8 V6 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warni...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 Mercury Sable AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1992 Mercury Sable 3.8 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater hose inlet clamp at lower intake manifold fitting using hose clamp pliers.
- Remove heater inlet hose from lower intake manifold fitting.
- Reposition heater core inlet hose clamp at heater core using hose clamp pliers.
- Remove hose from vehicle.
- Reverse procedu...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 Mercury Sable AUTOMOBILES
Serpentine Drive Belt, Replace -> Alternator Belt -> Drive Belt
Vehicle: 1992 Mercury Sable 3.0 V6 GAS
Alternator Belt
- Disconnect battery ground cable.
- Loosen adjusting arm and pivot bolts.
- Turn alternator belt adjusting screw counterclockwise, until belt can be removed.
- Reverse procedure to install.
- Connect battery ground c...
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COMPONENT LOCATION DIAGRAMS FOR 1992 Mercury Sable AUTOMOBILES
Component location diagrams for most 1992 Mercury Sable cars and light trucks sold in the U.S. from 1990+.
Engine Compartment Component Locations Diagram for 1992 Mercury Sable 3.0 V6 GAS Components on diagram: |
Engine Compartment Component Locations Diagram for 1992 Mercury Sable 3.0 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1992 Mercury Sable AUTOMOBILES
OEM drawn wiring diagrams for most 1992 Mercury Sable cars and light trucks sold in the U.S.
1992 Mercury Sable 3.0 V6 GAS Wiring Diagram Components on diagram: |
1992 Mercury Sable 3.0 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1992 Mercury Sable AUTOMOBILES
OEM TSB listings for most 1992 Mercury Sable cars and light trucks sold in the U.S. from 1985+.
Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1992 Mercury Sable 3.0 V6 GAS Auto Systems: |
Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 1992 Mercury Sable 3.0 V6 GAS |
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COMPONENT/PARTS SPECIFICATIONS FOR 1992 Mercury Sable AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 Mercury Sable cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 Mercury Sable cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 Mercury Sable cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 Mercury Sable cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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