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2003 Mercury Sable CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2003 Mercury Sable car and truck repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mercury Sable automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mercury mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2003 Mercury Sable vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2003 Mercury Sable AUTOMOBILES

Module Configuration Procedure -> Ford Motor Company -> 1999-2003 -> Calibration Update -> Programmable Module Installation (PMI) -> Programmable Parameters
Vehicle: 2003 Mercury Sable 3.0 V6 FLEX

Some modules will need to be programmed as part of a repair procedure, Fig. . If not the module will not function properly and may set a number of diagnostic trouble codes including B2477 or P1639 indicating necessary data has not been programmed into the new module.

Module parameters and values are unique to each vehicle, therefore modules should not be exchanged from vehicle to vehicle.

There are two types of configuration data. The first type is used by the module so that it can interact with the vehicle correctly. The second type is customer preference driven. These ...

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BRAKE SERVICE PROCEDURES FOR 2003 Mercury Sable AUTOMOBILES

Anti-lock Brakes -> Continental, Sable & Taurus -> Precautions -> Hydraulic Brake Fluid Color
Vehicle: 2003 Mercury Sable 3.0 V6 FLEX

Hydraulic Brake Fluid Color

Hydraulic brake fluid must conform with the requirements of Federal Motor Vehicle Safety Standard 116. Under this standard, brake fluids are visually different from other automotive fluids such as transmission, power steering and engine.

Fluid color in a normal brake system may vary from its original color for many reasons. A brake master cylinder may show significantly different shades fluid color between the two brake master cylinder reservoirs. Color may also appear to vary between cast steel and die cast aluminum reservoirs. Some reasons for discolorati...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2003 Mercury Sable AUTOMOBILES

Ford Motor Co. Passenger Cars -> Fuel Pressure Relief -> 2003-06 Taurus & Sable
Vehicle: 2003 Mercury Sable 3.0 V6 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

When installing the fuel filter, ensure the flow a...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2003 Mercury Sable AUTOMOBILES

CV AXLE SHAFT, Replace
Vehicle: 2003 Mercury Sable 3.0 V6 GAS

  • Remove wheel cover or hub cover from wheel and tire assembly.
  • Loosen lug nuts.
  • Raise vehicle on a frame contact hoist and remove wheel and tire assembly.
  • Remove front axle wheel hub retainer and washer. Discard front axle wheel hub retainer. It is a torque prevailing design and cannot be reused.
  • Remove air suspension height sensor from height sensor ball studs. Position air suspension height sensor out of way.
  • Remove front brake anti-lock sensor wire harness from wire harness retaining clip.
  • Remove front brake anti-lock sensor and position aside.
  • Remove and discard front suspens...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2003 Mercury Sable AUTOMOBILES

Alternator, Replace
Vehicle: 2003 Mercury Sable 3.0 V6 GAS

  • Disconnect battery ground cable.
  • Disconnect electrical connectors from alternator assembly.
  • Loosen alternator pivot bolt, then remove mounting bracket bolt from alternator.
  • Disengage the accessory drive belt from alternator pulley.
  • Remove alternator bracket.
  • Remove the alternator pivot ...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2003 Mercury Sable AUTOMOBILES

Cabin Air Filter Service -> Ford Motor Co. -> 2000-07 Sable & Taurus
Vehicle: 2003 Mercury Sable 3.0 V6 GAS

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • Open the hood.
  • Remove the righthand cowl vent screen, Fig. .
  • Remove the water shield retaining screws, then the shield, Fig. .
  • Rem...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2003 Mercury Sable AUTOMOBILES

Ford Motor Co. Cars -> Electronic Compass -> 2002-03 Sable -> Calibration Adjustment -> Zone Adjustment
Vehicle: 2003 Mercury Sable 3.0 V6 GAS

Zone Adjustment

  • Determine compass magnetic zone, Fig. .
  • Place ignition switch in On position.
  • With compass display turned On, press and hold COMP side of control located on rear view mirror for no more than 6 seconds until the zone selection number appears. If a C appears, repeat step.
  • Press COMP side of control to select proper zone setting, then release.
  • To ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2003 Mercury Sable AUTOMOBILES

Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 2003 Mercury Sable 3.0 V6 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition heater hose inlet clamp at heater core.
  • Remove heater inlet hose from heater core.
  • Reposition heater core inlet hose clamp at engine.
  • Remove hose from engine.
  • Remove hose from vehicle.
  • Reverse procedure to install.

Outlet

  • Drain cooling system into a suitable container.
  • Reposition heater hose outlet clamp at heater core.
  • Disconnect heater outlet hose from heater core.
  • Reposition heater co...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2003 Mercury Sable AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2003 Mercury Sable 3.0 V6 FLEX

  • On models equipped with VIN U, 1 and 2 engines,rotate drive belt tensioner in a clockwise direction.
  • On models equipped with VIN S engine...

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COMPONENT LOCATION DIAGRAMS FOR 2003 Mercury Sable AUTOMOBILES

Component location diagrams for most 2003 Mercury Sable cars and light trucks sold in the U.S. from 1990+.

Power Steering System Diagram for 2003 Mercury Sable  3.0 V6 FLEXPower Steering System Diagram for 2003 Mercury Sable 3.0 V6 FLEX

Components on diagram:
  • Power Steering Pressure Switch
  • Power Steering Pump
  • Power Steering Gear
  • Transmission Assembly
  • Heat Shield
  • Engine Diagram for 2003 Mercury Sable  3.0 V6 GASEngine Diagram for 2003 Mercury Sable 3.0 V6 GAS

    Components on diagram:
  • Ignition Coil
  • Generator
  • EGR Vacuum Regulator Solenoid
  • Crankshaft Position Sensor
  • Differential Pressure Feedback EGR Sensor
  • CLICK HERE TO GET FULL ACCESS TO 2003 Mercury Sable PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2003 Mercury Sable AUTOMOBILES

    OEM drawn wiring diagrams for most 2003 Mercury Sable cars and light trucks sold in the U.S.

    2003 Mercury Sable  3.0 V6 GAS Wiring Diagram2003 Mercury Sable 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Fuel Injector 5
  • Fuel Injector 4
  • Fuel Injector 6
  • Generator
  • Dual Pressure Switch
  • 2003 Mercury Sable  3.0 V6 FLEX Wiring Diagram2003 Mercury Sable 3.0 V6 FLEX Wiring Diagram

    Components on diagram:
  • Speed Control Servo
  • ABS Control Module
  • High Mounted Stoplamp
  • Brake Shift Interlock
  • CLICK HERE TO GET FULL ACCESS TO 2003 Mercury Sable WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2003 Mercury Sable AUTOMOBILES

    OEM TSB listings for most 2003 Mercury Sable cars and light trucks sold in the U.S. from 1985+.

    Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS
    Vehicle: 2003 Mercury Sable 3.0 V6 GAS

    Auto Systems:
  • Chassis Electrical, Wiring, Fuses & Breakers, Wipers, Motors
  • Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION
    Vehicle: 2003 Mercury Sable 3.0 V6 GAS

    CLICK HERE TO GET FULL ACCESS TO 2003 Mercury Sable TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2003 Mercury Sable AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2003 Mercury Sable cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2003 Mercury Sable cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2003 Mercury Sable cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2003 Mercury Sable cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2003 Mercury Sable SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 1999 Mercury Sable Engine Splash Shield, Front1999 Mercury Sable Engine Splash Shield, Front, Made of high-density polyethylene for maximum durability and tensile strength; Built to exact OE dimensions for a precise fit; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $47.42

    Click here to view more details1997 Mercury Sable Neutral Safety Switch, Blade type; 8-prong male terminal; A high quality, direct fit OE replacement neutral safety switch; With 2 years limited Trustbuilt warranty..

    Source: Auto Body Parts Store

    $60.00

    Click here to view more details about 1999 Mercury Sable 16" x 6.5" Alloy Wheel1999 Mercury Sable 16" x 6.5" Alloy Wheel, Alloy Wheel; 16 X 6.5; 5 Spokes; 5 Lug; 4.25 Inch BP; Original Equipment Chrome, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $263.50

    Click here to view more details1993 Mercury Sable V6, 3.8 L, 232 CID Rebuilt Engine, FWD, roller cam, balance shaft, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,554.00

    Click here to view more details2008 Mercury Sable Used Flywheel, Very Good.

    Source: Used Auto Parts Store

    $56.00

    Click here to view more details2002 Mercury Sable Used Bumper Cover, Rear, 4DR, Gold, LS PREMIUM 000, A, Very Good.

    Source: Used Auto Parts Store

    $247.00
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