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Mercury Monterey CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mercury Monterey car and truck repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mercury Monterey automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mercury mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Mercury Monterey vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mercury Monterey cars and light trucks from 1990+

    Compressor Service -> Precautions -> Product Compatibility
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    Product Compatibility

    Before replenishing refrigerant oil, ensure ...

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mercury Monterey cars and light trucks from 1990+.

    Hydraulic Brake Systems -> Description -> Bendix Hydro-Boost Brake Booster -> Bendix Hydro-Max Brake Booster -> Combination Valve -> Height Sensing Proportioning Valve -> Hydraulic Control Unit (HCU) -> Hydraulic Control Valves -> Integral Bypass Proportioning Valve -> Master Cylinder
    Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

    Master Cylinder

    The master cylinder consists primarily of a hydraulic cylinder, primary and secondary hydraulic pistons and a single or dual chamber fluid reservoir. The front brakes are connected to the primary outlet port(s) and are actuated by the primary piston assembly. The rear brakes are connected to the secondary outlet port and are actuated by the secondary piston assembly.

    Hydraulic Control Valves

    Combination Valve

    This multi-function hydraulic control unit consists primarily of a pressure differential valve, brake lamp warning switch and a proportioning valve. A pressure diff...

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Mercury Monterey cars and light trucks sold in the U.S. for 1980+.

    Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Shutoff Switch Location -> Freestar & Monterey
    Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

    The inertia switch is locate...

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mercury Monterey cars and light trucks from 1990+.

    CV AXLE SHAFT, Replace -> Front
    Vehicle: 2005 Mercury Monterey 4.2 V6 GAS

    Front

    • With vehicle in NEUTRAL, position on a hoist.
    • Remove front wheel and tire assembly.
    • Remove bolts and position disc brake caliper aside.
    • Remove front axle wheel hub retainer nut and washer.
    • Remove lower control arm bal...

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mercury Monterey cars and light trucks sold in the U.S. from mid 1990's+.

    Diagnosis & Testing -> Intermittent & Poor Connections -> Intermittents -> Poor Connections -> Symptom Test
    Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

    Symptom Test

    Refer to Fig. for Symptom Test Chart.

    Intermittent & Poor Connections

    Intermittents

    Most intermittents are caused by faulty electrical connections or wiring. Inspect for the following:

    • Wiring broken inside insulation.
    • Poor connection between male and female terminal at connector.
    • Poor terminal to wire connection. Some conditions which fall under this are:
      • Poor crimps.
      • Poor solder joints.
      • Crimping over wire insulation rather than wire.
      • Corrosion in wire to terminal contact.
    • Wire insulation which is rubbed through. This causes an intermittent short as bare area touches other...

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Mercury Monterey cars and light trucks from 1990+.

    Starter, Replace
    Vehicle: 2005 Mercury Monterey 4.2 V6 GAS

    • Disconnect battery ground cable.
    • Raise and support vehicle.
    • Remove starter terminal cover, then solenoid S-terminal retaining nut and electrical connector.
    • Remove battery ground cable retaining from starter motor mounting stud, then cable.
    • R...

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mercury Monterey cars and light trucks sold in the U.S. as equipped to the current model year.

    Cabin Air Filter Service -> Ford Motor Co. -> 1999-2003 Windstar & 2004-07 Freestar & Monterey
    Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

    Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

    • Open the hood.
    • Release the cabin air filter cover retaining snaps, then remove the cover. The cabin air filter cover is located on the ...

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Mercury Monterey cars and light trucks sold in the U.S. from 1990+.

    Ford Motor Co. Trucks -> Charge System Warning Indicator ->
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    The charge system warning indicator lamps are used to warn of no alternator output. When ignition switch contacts are closed, current flows through charge indicator and pa...

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mercury Monterey cars and light trucks from 1990+

    Radiator, Replace
    Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

    • Drain coolant into a suitable container.
    • Disconnect MAF sensor, then remove air filter outlet tube.
    • Remove air cleaner housing assembly, then the air filter housing bracket.
    • Disconnect harness retainers from fan shroud.
    • Disconnect upper radiator hose.
    • Remove radiator alignment pins as follows:
      • Tie radiator and condenser to upper radiator support separately, using mechanic wire.
      • Allow 2 inches of slack in condenser wire to allow for movement.
      • Remove radiator alignment pins.
    • Disconnect radiator vent hose from radiator.
    • Disconnect degas bottle return hose.
    • Disconnect lower radiator hose.
    • Det...

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Mercury Monterey cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    • Disconnect battery ground cable from battery.
    • Rotate accessory drive belt tensioner counterclockwise to relieve t...

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Mercury Monterey AUTOMOBILES

    Component location diagrams for most Mercury Monterey cars and light trucks sold in the U.S. from 1990+.

    Door Components Diagram for 2004 Mercury Monterey  4.2 V6 GASDoor Components Diagram for 2004 Mercury Monterey 4.2 V6 GAS

    Components on diagram:
  • Door Lock Actuator
  • Sliding Door Contact Switch
  • Connector C-709
  • Connector C-711
  • Connector C-708
  • Steering Column Diagram for 2007 Mercury Monterey Luxury 4.2 V6 GASSteering Column Diagram for 2007 Mercury Monterey Luxury 4.2 V6 GAS

    Components on diagram:
  • Ignition Lock Cylinder
  • Ignition Key
  • Ignition Lock Cylinder Release Button
  • CLICK HERE TO GET FULL ACCESS TO Mercury Monterey PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Mercury Monterey AUTOMOBILES

    OEM drawn wiring diagrams for most Mercury Monterey cars and light trucks sold in the U.S.

    2005 Mercury Monterey  4.2 V6 GAS Wiring Diagram2005 Mercury Monterey 4.2 V6 GAS Wiring Diagram

    Components on diagram:
  • Ignition Switch
  • Main Light Switch
  • Right Rear Park/Stop/Turn Lamp
  • Left Rear Park/Stop/Turn Lamp
  • 2006 Mercury Monterey Luxury 4.2 V6 GAS Wiring Diagram2006 Mercury Monterey Luxury 4.2 V6 GAS Wiring Diagram

    Components on diagram:
  • Memory Set Switch
  • Driver Seat Module
  • CLICK HERE TO GET FULL ACCESS TO Mercury Monterey WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Mercury Monterey AUTOMOBILES

    OEM TSB listings for most Mercury Monterey cars and light trucks sold in the U.S. from 1985+.

    Document: SPARK KNOCK UNDER LIGHT LOAD AND ACCELERATION - SPLIT PORT INTAKE MANIFOLD RUNNER CONTROL (IMRC)
    Vehicle: 2005 Mercury Monterey 4.2 V6 GAS

    Symptoms:
  • Driveability
  • Noise
  • Auto Systems:
  • Gasoline Engines
  • Fuel Sys, Driveability, Filters (Air & Fuel)
  • Document: SPEED CONTROL DIAGNOSTIC TIPS - SCP
    Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

    Auto Systems:
  • Electronic Devices, Computers, PROMS, Sensors
  • CLICK HERE TO GET FULL ACCESS TO Mercury Monterey TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Mercury Monterey AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2007 Mercury Monterey Antenna2007 Mercury Monterey Antenna, 1-section mast; 470 mm extension; Stick-on; A high quality universal imitation antenna; May require modification or other adjustment to your vehicle upon installation..

    Source: Auto Body Parts Store

    $5.01

    Click here to view more details about 1973 Mercury Monterey Radiator1973 Mercury Monterey Radiator, 29.5 x 17.87 x 2.25 in. core size, 1.5 in. inlet size, 1.5 in. outlet size, 3.38 x 19 in. top header, 2.75 x 19 in. bottom header, top right inlet location, bottom left outlet location; A high quality, direct fit OE replacement radiator..

    Source: Auto Body Parts Store

    $198.94

    Click here to view more details2007 Mercury Monterey 16" X 6.5" Steel Wheel, STEEL WHEEL, 16 X 6.5, 5 STUDS/LUGS, 4.5" BOLT DIA, 5 SPOKES, 44MM OFFSET, BLACK, UNIVERSAL; STEEL; 44MM OFFSET, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $64.45

    Click here to view more details about 1973 Mercury Monterey V8, 5.8 L, 351 CID Rebuilt Engine1973 Mercury Monterey V8, 5.8 L, 351 CID Rebuilt Engine, Windsor, No Smog, 8 intake bolts per head., Warranty: 7-Year/70,000 Mile, .

    Source: Rebuilt Engines Store

    $1,370.00

    Click here to view more details2006 Mercury Monterey Used Radio, Very Good.

    Source: Used Auto Parts Store

    $142.00

    Click here to view more details2004 Mercury Monterey Used Air Flow Meter/Sensor, 2.0, AUTO, FWD, Very Good.

    Source: Used Auto Parts Store

    $45.00
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