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Mercury Monterey CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mercury Monterey car and truck repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mercury Monterey automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mercury mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Mercury Monterey vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mercury Monterey cars and light trucks from 1990+

    Manual Air Conditioning & Heater System Diagnosis & Testing -> Freestar & Monterey -> Refrigerant System Tests
    Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

    • Drive vehicle or run engine unit coolant reaches normal operating temperature.
    • Connect suitable manifold gauge set or refrigerant service center with high and low-pressure gauges to system.
    • On models equipped with manual air conditioning, set air conditioning controls as follows:
      • Normal A/C-PANEL mode.
      • Full COOL temperature.
      • FRESH air.
      • MED LO blower.
      • On models equipped with fresh air/recirc button, set to FRESH.
      • On models equipped with A/C switch or compressor ON switch, set to ON.
    • On models equipped with Elect...

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mercury Monterey cars and light trucks from 1990+.

    Disc Brakes -> Brake Pad Service
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    • Remove and discard a portion of brake fluid from master cylinder.
    • Raise and support vehicle, then remove wheel and tire assembly.
    • Unclip speed sensor wiring from brake hos...

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Mercury Monterey cars and light trucks sold in the U.S. for 1980+.

    Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Freestar & Monterey
    Vehicle: 2006 Mercury Monterey Luxury 4.2 V6 GAS

    The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.

    The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.

    After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle...

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mercury Monterey cars and light trucks from 1990+.

    CV AXLE SHAFT, Replace -> Front
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    Front

    • With vehicle in NEUTRAL, position on a hoist.
    • Remove front wheel and tire assembly.
    • Remove bolts and position disc brake caliper aside.
    • Remove front axle wheel hub retainer nut and washer.
    • Remove lower control arm bal...

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mercury Monterey cars and light trucks sold in the U.S. from mid 1990's+.

    Diagnosis & Testing -> Intermittent & Poor Connections -> Intermittents -> Poor Connections -> Symptom Test
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    Symptom Test

    Refer to Fig. for Symptom Test Chart.

    Intermittent & Poor Connections

    Intermittents

    Most intermittents are caused by faulty electrical connections or wiring. Inspect for the following:

    • Wiring broken inside insulation.
    • Poor connection between male and female terminal at connector.
    • Poor terminal to wire connection. Some conditions which fall under this are:
      • Poor crimps.
      • Poor solder joints.
      • Crimping over wire insulation rather than wire.
      • Corrosion in wire to terminal contact.
    • Wire insulation which is rubbed through. This causes an intermittent short as bare area touches other...

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Mercury Monterey cars and light trucks from 1990+.

    Alternator, Replace
    Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

    • Disconnect battery ground cable.
    • Rotate accessory drive belt tensioner counterclockwise, then position drive belt aside.
    • Position alternator B+ terminal protective boot aside, remove nut, then disconnect B+ terminal connector.
    • Remove air conditioning line bracket mounting...

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mercury Monterey cars and light trucks sold in the U.S. as equipped to the current model year.

    Cabin Air Filter Service -> Ford Motor Co. -> 1999-2003 Windstar & 2004-07 Freestar & Monterey
    Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

    Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

    • Open the hood.
    • Release the cabin air filter cover retaining snaps, then remove the cover. The cabin air filter cover is located on the ...

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Mercury Monterey cars and light trucks sold in the U.S. from 1990+.

    Ford Motor Co. Trucks -> Check Fuel Cap Lamp ->
    Vehicle: 2005 Mercury Monterey 4.2 V6 GAS

    The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the On position as a bulb check. If the lamp remains...

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mercury Monterey cars and light trucks from 1990+

    Heater Hose, Replace -> Inlet -> Outlet
    Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

    Inlet

    • Drain cooling system into a suitable container.
    • Reposition heater core inlet hose clamp at heater tube assembly.
    • Remove hose from heater tube assembly.
    • Reposition heater hose inlet clamp at heater core.
    • Remove heater inlet hose from heater core.
    • Remove hose from vehicle.
    • Reverse procedure to in...

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Mercury Monterey cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 2007 Mercury Monterey Luxury 4.2 V6 GAS

    • Disconnect battery ground cable from battery.
    • Rotate accessory drive belt tensioner counterclockwise to relieve t...

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Mercury Monterey AUTOMOBILES

    Component location diagrams for most Mercury Monterey cars and light trucks sold in the U.S. from 1990+.

    Body Components Diagram for 2006 Mercury Monterey Luxury 4.2 V6 GASBody Components Diagram for 2006 Mercury Monterey Luxury 4.2 V6 GAS

    Components on diagram:
  • Blend Door Actuator
  • Auxiliary Blower Motor
  • Mode Door Actuator
  • Auxiliary Blower Motor Resistor
  • Connector C-315
  • Liftgate Harness Diagram for 2007 Mercury Monterey Luxury 4.2 V6 GASLiftgate Harness Diagram for 2007 Mercury Monterey Luxury 4.2 V6 GAS

    Components on diagram:
  • Rear Window Defrost Grid
  • License Lamp Connector
  • Splice S402
  • Connector C421
  • Connector C475
  • CLICK HERE TO GET FULL ACCESS TO Mercury Monterey PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Mercury Monterey AUTOMOBILES

    OEM drawn wiring diagrams for most Mercury Monterey cars and light trucks sold in the U.S.

    2006 Mercury Monterey Luxury 4.2 V6 GAS Wiring Diagram2006 Mercury Monterey Luxury 4.2 V6 GAS Wiring Diagram

    Components on diagram:
  • Power Antenna Module
  • Audio Unit
  • Rear Integrated Control Panel
  • 2007 Mercury Monterey Luxury 4.2 V6 GAS Wiring Diagram2007 Mercury Monterey Luxury 4.2 V6 GAS Wiring Diagram

    Components on diagram:
  • Instrument Cluster
  • Overhead Console
  • Power Liftgate Module
  • Compass Temperature Module
  • LH Power Sliding Door Module
  • CLICK HERE TO GET FULL ACCESS TO Mercury Monterey WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Mercury Monterey AUTOMOBILES

    OEM TSB listings for most Mercury Monterey cars and light trucks sold in the U.S. from 1985+.

    Document: ERRATIC FLUID LEVEL READING ON TRANSAXLE DIPSTICK - LEAKS - 4F50N, AX4N, AX4S TRANSAXLE - REVISED
    Vehicle: 2007 Mercury Monterey Luxury 4.2 V6 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • Document: STEERING WHEEL AND/OR VEHICLE VIBRATION - VEHICLES EQUIPPED WITH GOODYEAR INTEGRITY 16 INCH TIRES ONLY - REVISED
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    Symptoms:
  • Vibration
  • Auto Systems:
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • CLICK HERE TO GET FULL ACCESS TO Mercury Monterey TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Mercury Monterey AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2005 Mercury Monterey Front Fender, Passenger Side2005 Mercury Monterey Front Fender, Passenger Side, A high quality, direct fit OE replacement fender..

    Source: Auto Body Parts Store

    $64.94

    Click here to view more details1970 Mercury Monterey Water Outlet Gasket, Designed to be high quality, direct fit OE replacement coolant outlet gasket; With 1-year Felpro limited warranty..

    Source: Auto Body Parts Store

    $3.28

    Click here to view more details about 2007 Mercury Monterey Headlight Passenger Side2007 Mercury Monterey Headlight Passenger Side, Passenger Side Head Light Assembly, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $71.45

    Click here to view more details about 1974 Mercury Monterey V8, 7.5 L, 460 CID Rebuilt Engine1974 Mercury Monterey V8, 7.5 L, 460 CID Rebuilt Engine, Smog, Crank #2YA, 2YAB. If #3Y crank use DF23, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,545.00

    Click here to view more details2004 Mercury Monterey Used A/C Compressor, 3.8, AUTO, FWD, Very Good.

    Source: Used Auto Parts Store

    $118.00

    Click here to view more details2004 Mercury Monterey Used Wiper Motor Front, Very Good.

    Source: Used Auto Parts Store

    $62.00
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