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Mercury Monterey CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mercury Monterey car and truck repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mercury Monterey automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mercury mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Mercury Monterey vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Mercury Monterey AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mercury Monterey cars and light trucks from 1990+

Component Replacement & Adjustment -> Freestar & Monterey -> Evaporator Core, Replace -> Auxiliary -> Front
Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

If remove front or auxiliary heater cores only, refer to "Heater Core, Replace."

If removing heater and/or evaporator core, proceed as follows:

Front

  • Recover refrigerant as outlined under .
  • Remove wiper motor and pivot assembly.
  • Clamp off and disconnect heater core hoses.
  • Remove lower glover compartment.
  • Remove mounting bolts and steering column opening panel cover, Fig. .
  • Remove mounting bolts and steering column opening panel reinforcement. Disconnect electrical connector.
  • Remove retainers, storage compartment and upper ...

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BRAKE SERVICE PROCEDURES FOR Mercury Monterey AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mercury Monterey cars and light trucks from 1990+.

Hydraulic Brake Systems -> Adjustments -> E-Series, Expedition, Explorer, Explorer Sport & Sport/Trac, F-150, F-Super Duty, Mark LT, Mountaineer & Navigator -> Master Cylinder Pushrod -> Ranger
Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

Master Cylinder Pushrod

E-Series, Expedition, Explorer, Explorer Sport & Sport/Trac, F-150, F-Super Duty, Mark LT, Mountaineer & Navigator
  • On Expedition, F-150, Mark LT and Navigator models, adjust brake booster to master cylinder pushrod length to .980-.995 inch, Fig. .
  • On Explorer, Explorer Sport and Sport/Trac and Mountaineer models, adjus...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Mercury Monterey AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Mercury Monterey cars and light trucks sold in the U.S. for 1980+.

Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Except Diesel Engines & Villager
Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.

The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven 10 miles or more while it relearns its adaptive strategy.

On model...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mercury Monterey AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mercury Monterey cars and light trucks from 1990+.

CV AXLE SHAFT, Replace -> Front
Vehicle: 2006 Mercury Monterey Luxury 4.2 V6 GAS

Front

  • With vehicle in NEUTRAL, position on a hoist.
  • Remove front wheel and tire assembly.
  • Remove bolts and position disc brake caliper aside.
  • Remove front axle wheel hub retainer nut and washer.
  • Remove lower control arm bal...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mercury Monterey AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mercury Monterey cars and light trucks sold in the U.S. from mid 1990's+.

Reset Procedures
Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

The Low Tire Pressure Warning System is designed to detect a significant loss of inflation in any one of the tires installed on the vehicle. This system uses the anti-lock brake wheel speed sensors to detect a change in wheel speed due to deflation of a tire. Inflating a low tire will not reset the Tire Warning System. The Low Tire Warning System must be reset if a tire is replaced, maintenance or system repair is carried out or tire pressure is adjusted. Reset the Low Tire Warning System as follows:

  • On models without message center proceed as follows:
    • Press and hold odometer res...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mercury Monterey AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Mercury Monterey cars and light trucks from 1990+.

Starter, Replace
Vehicle: 2007 Mercury Monterey Luxury 4.2 V6 GAS

  • With vehicle in neutral, position it on a hoist.
  • Disconnect battery ground cable at battery.
  • Remove starter motor solenoid terminal cover.
  • Remove starter solenoid battery cable nut and position aside cable.
  • Remove starter solenoid wire nut and position aside wire.
  • Remove ground strap nut and position aside ...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mercury Monterey AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mercury Monterey cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> Ford Motor Co. -> 1999-2003 Windstar & 2004-07 Freestar & Monterey
Vehicle: 2006 Mercury Monterey Luxury 4.2 V6 GAS

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • Open the hood.
  • Release the cabin air filter cover retaining snaps, then remove the cover. The cabin air filter cover is located on the ...

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MAINTENANCE LAMP RESET PROCEDURES FOR Mercury Monterey AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Mercury Monterey cars and light trucks sold in the U.S. from 1990+.

Ford Motor Co. Trucks -> Check Fuel Cap Lamp ->
Vehicle: 2005 Mercury Monterey 4.2 V6 GAS

The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the On position as a bulb check. If the lamp remains...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mercury Monterey AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mercury Monterey cars and light trucks from 1990+

Radiator, Replace
Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

  • Drain coolant into a suitable container.
  • Disconnect MAF sensor, then remove air filter outlet tube.
  • Remove air cleaner housing assembly, then the air filter housing bracket.
  • Disconnect harness retainers from fan shroud.
  • Disconnect upper radiator hose.
  • Remove radiator alignment pins as follows:
    • Tie radiator and condenser to upper radiator support separately, using mechanic wire.
    • Allow 2 inches of slack in condenser wire to allow for movement.
    • Remove radiator alignment pins.
  • Disconnect radiator vent hose from radiator.
  • Disconnect degas bottle return hose.
  • Disconnect lower radiator hose.
  • Det...

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SERPENTINE BELT SERVICE PROCEDURES FOR Mercury Monterey AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Mercury Monterey cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2005 Mercury Monterey 4.2 V6 GAS

  • Disconnect battery ground cable from battery.
  • Rotate accessory drive belt tensioner counterclockwise to relieve t...

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COMPONENT LOCATION DIAGRAMS FOR Mercury Monterey AUTOMOBILES

Component location diagrams for most Mercury Monterey cars and light trucks sold in the U.S. from 1990+.

Engine Compartment Components Diagram for 2004 Mercury Monterey  4.2 V6 GASEngine Compartment Components Diagram for 2004 Mercury Monterey 4.2 V6 GAS

Components on diagram:
  • Wheel Speed Sensor
  • Battery
  • Windshield Wiper Motor
  • A/C Clutch Cycling Pressure Switch
  • Powertrain Control Module
  • Body Components Diagram for 2004 Mercury Monterey  4.2 V6 GASBody Components Diagram for 2004 Mercury Monterey 4.2 V6 GAS

    Components on diagram:
  • Smart Junction Box
  • Connector C-215
  • Connector C-2280f
  • Connector C-2280j
  • CLICK HERE TO GET FULL ACCESS TO Mercury Monterey PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Mercury Monterey AUTOMOBILES

    OEM drawn wiring diagrams for most Mercury Monterey cars and light trucks sold in the U.S.

    2005 Mercury Monterey  4.2 V6 GAS Wiring Diagram2005 Mercury Monterey 4.2 V6 GAS Wiring Diagram

    Components on diagram:
  • Ignition Switch
  • Main Light Switch
  • Right Rear Park/Stop/Turn Lamp
  • Left Rear Park/Stop/Turn Lamp
  • 2005 Mercury Monterey  4.2 V6 GAS Wiring Diagram2005 Mercury Monterey 4.2 V6 GAS Wiring Diagram

    Components on diagram:
  • RKE Antenna
  • Key Pad Switch
  • CLICK HERE TO GET FULL ACCESS TO Mercury Monterey WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Mercury Monterey AUTOMOBILES

    OEM TSB listings for most Mercury Monterey cars and light trucks sold in the U.S. from 1985+.

    Document: TRACTION CONTROL, ABS AND PARK BRAKE LAMPS FLICKER / FLASH / ILLUMINATE
    Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

    Auto Systems:
  • Brakes, Power Brakes, Traction Control
  • Document: A/C COMPRESSOR NOT OPERATIONAL / LOW FREON - SHAFT SEAL LEAKS
    Vehicle: 2006 Mercury Monterey Luxury 4.2 V6 GAS

    Symptoms:
  • Inoperative, No Response
  • Leaks
  • Auto Systems:
  • Heating, A/C, Ventilation, Defogger
  • CLICK HERE TO GET FULL ACCESS TO Mercury Monterey TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Mercury Monterey AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 1972 Mercury Monterey A/C Condenser1972 Mercury Monterey A/C Condenser, A High Quality, Direct Fit OEM Replacement A/C Condenser.

    Source: Auto Body Parts Store

    $178.57

    Click here to view more details about 1973 Mercury Monterey Radiator1973 Mercury Monterey Radiator, 29.5 x 17.87 x 2.25 in. core size, 1.5 in. inlet size, 1.5 in. outlet size, 3.38 x 19 in. top header, 2.75 x 19 in. bottom header, top right inlet location, bottom left outlet location; A high quality, direct fit OE replacement radiator..

    Source: Auto Body Parts Store

    $198.94

    Click here to view more details about 2007 Mercury Monterey 16" x 7" Alloy Wheel2007 Mercury Monterey 16" x 7" Alloy Wheel, Alloy Wheel; 16 X 7; 6 Split Spokes; 5 Lug; 4.25 Inch BP; Silver, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $117.50

    Click here to view more details1960 Mercury Monterey V8, 5.1 L, 312 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $2,244.00

    Click here to view more details2004 Mercury Monterey Used Cylinder Head, Driver Side, 6-232 (3.8L), Good.

    Source: Used Auto Parts Store

    $284.00

    Click here to view more details2004 Mercury Monterey Used Exhaust Manifold, Passenger Side Rear, NEW 1390327 6-232 (3.8L), R. (), AFTERMARKET.

    Source: Used Auto Parts Store

    $88.00
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