Auto Parts Search


      Over 40 million used auto parts online. Shop online for auto and truck parts and save up to 75%

Mercury Monterey CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

    Automotive Domain Names

    Help me findSearch

    Select Year

    2007200620052004
    1974197319721971
    1970196919681967
    1966196519641963
    196219611960

    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mercury Monterey car and truck repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mercury Monterey automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mercury mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Mercury Monterey vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mercury Monterey cars and light trucks from 1990+

    Electric Cooling Fans -> System Diagnosis & Testing -> Aviator -> Crown Victoria, Grand Marquis, Marauder & Town Car -> Escape -> Escort ZX2 -> Focus -> Freestar & Monterey -> LS & Thunderbird -> Mustang -> Ranger -> Sable & Taurus -> Windstar
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    Perform visual inspection before performing diagnosis and testing procedures. Repair as required before continuing with diagnosis.

    • Inspect coolant level and condition.
    • Inspect condition of radiator, thermostat and hoses.
    • Inspect for fan blade interference.
    • Inspect for proper mounting of fan motor.
    • Inspect for proper fan blade attachment to motor.
    • Inspect for blown fuses.
    • Inspect for damage to the cooling system hoses and gaskets.
    • Inspect for restricted airflow through condenser and radiator.
    • Ensure cooling...

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mercury Monterey cars and light trucks from 1990+.

    Disc Brakes -> Inspection -> Brake Bleed -> Brake Disc Service -> Brake Linings -> Brake Roughness -> Caliper Inspection -> General Precautions
    Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

    Brake Linings

    Remove both front wheels and inspect the brake discs, calipers and linings. (Wheel bearings should be inspected at this time and repacked if required).

    Do not get any oil or grease on the linings. It is recommended that both front wheel sets be replaced whenever a respective shoe and lining is worn or damaged. Inspect and, if required, replace rear brake linings also.

    If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.

    Brake Roughness

    The most common cause of brake chatter on disc brakes is a variation in thickness of the...

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Mercury Monterey cars and light trucks sold in the U.S. for 1980+.

    Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> Freestar & Monterey -> Normal Service -> Severe Service
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    Normal Service

    Replace every 30...

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mercury Monterey cars and light trucks from 1990+.

    CV AXLE SHAFT, Replace -> Front
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    Front

    • With vehicle in NEUTRAL, position on a hoist.
    • Remove front wheel and tire assembly.
    • Remove bolts and position disc brake caliper aside.
    • Remove front axle wheel hub retainer nut and washer.
    • Remove lower control arm bal...

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mercury Monterey cars and light trucks sold in the U.S. from mid 1990's+.

    Diagnosis & Testing -> Intermittent & Poor Connections -> Intermittents -> Poor Connections -> Symptom Test
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    Symptom Test

    Refer to Fig. for Symptom Test Chart.

    Intermittent & Poor Connections

    Intermittents

    Most intermittents are caused by faulty electrical connections or wiring. Inspect for the following:

    • Wiring broken inside insulation.
    • Poor connection between male and female terminal at connector.
    • Poor terminal to wire connection. Some conditions which fall under this are:
      • Poor crimps.
      • Poor solder joints.
      • Crimping over wire insulation rather than wire.
      • Corrosion in wire to terminal contact.
    • Wire insulation which is rubbed through. This causes an intermittent short as bare area touches other...

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Mercury Monterey cars and light trucks from 1990+.

    Alternator, Replace
    Vehicle: 2006 Mercury Monterey Luxury 4.2 V6 GAS

    • Disconnect battery ground cable.
    • Rotate accessory drive belt tensioner counterclockwise, then position drive belt aside.
    • Position alternator B+ terminal protective boot aside, remove nut, then disconnect B+ terminal connector.
    • Remove air conditioning line bracket mounting...

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mercury Monterey cars and light trucks sold in the U.S. as equipped to the current model year.

    Cabin Air Filter Service -> Ford Motor Co. -> 1999-2003 Windstar & 2004-07 Freestar & Monterey
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

    • Open the hood.
    • Release the cabin air filter cover retaining snaps, then remove the cover. The cabin air filter cover is located on the ...

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Mercury Monterey cars and light trucks sold in the U.S. from 1990+.

    Ford Motor Co. Trucks -> Air Bag Warning Lamp ->
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the Air Bag warning ...

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mercury Monterey cars and light trucks from 1990+

    Heater Hose, Replace -> Inlet -> Outlet
    Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

    Inlet

    • Drain cooling system into a suitable container.
    • Reposition heater core inlet hose clamp at heater tube assembly.
    • Remove hose from heater tube assembly.
    • Reposition heater hose inlet clamp at heater core.
    • Remove heater inlet hose from heater core.
    • Remove hose from vehicle.
    • Reverse procedure to in...

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Mercury Monterey cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 2005 Mercury Monterey 4.2 V6 GAS

    • Disconnect battery ground cable from battery.
    • Rotate accessory drive belt tensioner counterclockwise to relieve t...

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Mercury Monterey AUTOMOBILES

    Component location diagrams for most Mercury Monterey cars and light trucks sold in the U.S. from 1990+.

    Engine Compartment Components Diagram for 2006 Mercury Monterey Luxury 4.2 V6 GASEngine Compartment Components Diagram for 2006 Mercury Monterey Luxury 4.2 V6 GAS

    Components on diagram:
  • Starter Motor
  • Horn
  • Generator
  • Fog Lamp
  • Connector C-131
  • Door Harness Diagram for 2007 Mercury Monterey Luxury 4.2 V6 GASDoor Harness Diagram for 2007 Mercury Monterey Luxury 4.2 V6 GAS

    Components on diagram:
  • Splice S110
  • Connector C801
  • Connector C808
  • Connector C811
  • Connector C800
  • CLICK HERE TO GET FULL ACCESS TO Mercury Monterey PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Mercury Monterey AUTOMOBILES

    OEM drawn wiring diagrams for most Mercury Monterey cars and light trucks sold in the U.S.

    2005 Mercury Monterey  4.2 V6 GAS Wiring Diagram2005 Mercury Monterey 4.2 V6 GAS Wiring Diagram

    Components on diagram:
  • Engine Cooling Fan Motor
  • Forward Crash Sensor
  • 2005 Mercury Monterey  4.2 V6 GAS Wiring Diagram2005 Mercury Monterey 4.2 V6 GAS Wiring Diagram

    Components on diagram:
  • Electronic Automatic Temperature Control module
  • Driver Front Heated Seat Module
  • Right Front Seat Cushion Heater
  • Left Front Seat Cushion Heater
  • Passenger Front Heated Seat Module
  • CLICK HERE TO GET FULL ACCESS TO Mercury Monterey WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Mercury Monterey AUTOMOBILES

    OEM TSB listings for most Mercury Monterey cars and light trucks sold in the U.S. from 1985+.

    Document: FRONT BLOWER AIR INLET DUCT WHISTLE/HOOT NOISE
    Vehicle: 2006 Mercury Monterey Luxury 4.2 V6 GAS

    Symptoms:
  • Noise
  • Auto Systems:
  • Heating, A/C, Ventilation, Defogger
  • Document: DTC B1342 - RESTRAINTS CONTROL MODULE (RCM) FAULT
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    Auto Systems:
  • Electronic Devices, Computers, PROMS, Sensors
  • Seats, Belts, Interior Trim, Carpets, Air Bags
  • CLICK HERE TO GET FULL ACCESS TO Mercury Monterey TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Mercury Monterey AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details1970 Mercury Monterey Wheel Cylinder, Rear, Passenger Side, 1 in. bore diameter; Includes brass inverted flare insert for positive leak free connection; This is a high quality, OE replacement wheel cylinder..

    Source: Auto Body Parts Store

    $10.69

    Click here to view more details about 2005 Mercury Monterey Headlight, Driver Side2005 Mercury Monterey Headlight, Driver Side, Bulbs included; Composite and combination type; DOT and SAE approved; A high quality, OE replacement headlight assembly; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $81.65

    Click here to view more details about 2007 Mercury Monterey Headlight Passenger Side2007 Mercury Monterey Headlight Passenger Side, Passenger Side Head Light Assembly, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $71.45

    Click here to view more details1973 Mercury Monterey V8, 7 L, 429 CID Rebuilt Engine, No smog, 18mm Spark Plugs, Not for Truck, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,872.00

    Click here to view more details2004 Mercury Monterey Used Ignition Switch W/Key, Very Good.

    Source: Used Auto Parts Store

    $69.00

    Click here to view more details2004 Mercury Monterey Used Air Flow Meter/Sensor, 2.0, AUTO, FWD, Very Good.

    Source: Used Auto Parts Store

    $65.00
    More parts
    Help me findSearch
    Auto Repair Quick Search
    Help me find
    Search DIY repair manuals by VIN...
    Vehicle Identification Number is a unique serial number used by the automotive industry to identify individual motor vehicles

    Find out what info we have for your vehicle

    Get the Complete Technical Service Bulletins!
    Get the Complete Technical Service Bulletins!Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your Mercury Monterey vehicle.
    Access the Complete guide!
    Need To Fix Your Car or Truck?
    Save Money With Free Car Insurance Quote
    FREE car insurance quote
    Enter Zip Code:
    GOT A WEBSITE?Make money with Automotix

    Make money with Automotix Partner Program.

    Learn more

    Auto Repair Quick Search
    Help me find