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Mercury Monterey CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mercury Monterey car and truck repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mercury Monterey automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mercury mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Mercury Monterey vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mercury Monterey cars and light trucks from 1990+

    Component Replacement & Adjustment -> Freestar & Monterey -> Evaporator Core, Replace -> Auxiliary -> Front
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    If remove front or auxiliary heater cores only, refer to "Heater Core, Replace."

    If removing heater and/or evaporator core, proceed as follows:

    Front

    • Recover refrigerant as outlined under .
    • Remove wiper motor and pivot assembly.
    • Clamp off and disconnect heater core hoses.
    • Remove lower glover compartment.
    • Remove mounting bolts and steering column opening panel cover, Fig. .
    • Remove mounting bolts and steering column opening panel reinforcement. Disconnect electrical connector.
    • Remove retainers, storage compartment and upper ...

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    BRAKE SERVICE PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mercury Monterey cars and light trucks from 1990+.

    Disc Brakes -> Description -> Aviator -> E-Series -> Escape & Mariner -> Excursion, F-Super Duty & Motorhome -> Expedition & Navigator -> Explorer & Mountaineer -> Explorer Sport/Sport Trac -> F-150 & Mark LT -> Freestar & Monterey -> Front -> Ranger -> Rear
    Vehicle: 2005 Mercury Monterey 4.2 V6 GAS

    Aviator

    Front

    The Aviator utilizes a dual piston front brake caliper and a single piston rear brake caliper. The caliper floats on two guide pins that are bolted to the caliper and extend into the caliper anchor, Fig. .

    Rear

    The rear disc brake system utilizes a single piston brake caliper. The mechanical parking brake system uses a drum in hat system within the rear brake disc, Fig. .

    E-Series

    Front

    The disc brake caliper is a pin slider, single piston design on the E-150 models and a pin slider dual piston design on the E-250, E-350, E-450 & E-550 models, Figs. through .

    Rear

    E-Series veh...

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Mercury Monterey cars and light trucks sold in the U.S. for 1980+.

    Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> Freestar & Monterey -> Normal Service -> Severe Service
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    Normal Service

    Replace every 30...

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    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mercury Monterey cars and light trucks from 1990+.

    CV AXLE SHAFT, Replace -> Front
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    Front

    • With vehicle in NEUTRAL, position on a hoist.
    • Remove front wheel and tire assembly.
    • Remove bolts and position disc brake caliper aside.
    • Remove front axle wheel hub retainer nut and washer.
    • Remove lower control arm bal...

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mercury Monterey cars and light trucks sold in the U.S. from mid 1990's+.

    Reset Procedures
    Vehicle: 2005 Mercury Monterey 4.2 V6 GAS

    The Low Tire Pressure Warning System is designed to detect a significant loss of inflation in any one of the tires installed on the vehicle. This system uses the anti-lock brake wheel speed sensors to detect a change in wheel speed due to deflation of a tire. Inflating a low tire will not reset the Tire Warning System. The Low Tire Warning System must be reset if a tire is replaced, maintenance or system repair is carried out or tire pressure is adjusted. Reset the Low Tire Warning System as follows:

    • On models without message center proceed as follows:
      • Press and hold odometer res...

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    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Mercury Monterey cars and light trucks from 1990+.

    Starter, Replace
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    • Disconnect battery ground cable.
    • Raise and support vehicle.
    • Remove starter terminal cover, then solenoid S-terminal retaining nut and electrical connector.
    • Remove battery ground cable retaining from starter motor mounting stud, then cable.
    • R...

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    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mercury Monterey cars and light trucks sold in the U.S. as equipped to the current model year.

    Cabin Air Filter Service -> Ford Motor Co. -> 1999-2003 Windstar & 2004-07 Freestar & Monterey
    Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

    Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

    • Open the hood.
    • Release the cabin air filter cover retaining snaps, then remove the cover. The cabin air filter cover is located on the ...

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    MAINTENANCE LAMP RESET PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Mercury Monterey cars and light trucks sold in the U.S. from 1990+.

    Ford Motor Co. Trucks -> Emission Maintenance Reminder Indicator ->
    Vehicle: 2007 Mercury Monterey Luxury 4.2 V6 GAS

    This lamp should light after approximately 60,000 miles of operation, Fig. . The amber lens lamp is located on the instrument panel and has the word Emissions, Emiss or EGR printed on it. After performing the required emission control maintenance, the module must be replaced or reset, depending on type of module used. On module equipped with reset feature, reset the module as follows:

    • Turn ignition Off.
    • On Aerostar models, the module is located under the instrument panel near the bulkhead connector.
    • On Bronco, Explorer and F-Series, the module is attached to the instrument cluster to the left of ...

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mercury Monterey cars and light trucks from 1990+

    Radiator, Replace
    Vehicle: 2005 Mercury Monterey 4.2 V6 GAS

    • Drain coolant into a suitable container.
    • Disconnect MAF sensor, then remove air filter outlet tube.
    • Remove air cleaner housing assembly, then the air filter housing bracket.
    • Disconnect harness retainers from fan shroud.
    • Disconnect upper radiator hose.
    • Remove radiator alignment pins as follows:
      • Tie radiator and condenser to upper radiator support separately, using mechanic wire.
      • Allow 2 inches of slack in condenser wire to allow for movement.
      • Remove radiator alignment pins.
    • Disconnect radiator vent hose from radiator.
    • Disconnect degas bottle return hose.
    • Disconnect lower radiator hose.
    • Det...

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Mercury Monterey AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Mercury Monterey cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 2006 Mercury Monterey Luxury 4.2 V6 GAS

    • Disconnect battery ground cable from battery.
    • Rotate accessory drive belt tensioner counterclockwise to relieve t...

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Mercury Monterey AUTOMOBILES

    Component location diagrams for most Mercury Monterey cars and light trucks sold in the U.S. from 1990+.

    Instrument Panel Components Diagram for 2004 Mercury Monterey  4.2 V6 GASInstrument Panel Components Diagram for 2004 Mercury Monterey 4.2 V6 GAS

    Components on diagram:
  • Blower Motor Speed Controller
  • Blower Motor Resistor
  • Blower Motor
  • Connector C-211
  • Connector C-212
  • Door Components Diagram for 2005 Mercury Monterey  4.2 V6 GASDoor Components Diagram for 2005 Mercury Monterey 4.2 V6 GAS

    Components on diagram:
  • Door Lock Actuator
  • Power Window Motor
  • Speaker
  • Door Ajar Switch
  • Door Lock Switch
  • CLICK HERE TO GET FULL ACCESS TO Mercury Monterey PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Mercury Monterey AUTOMOBILES

    OEM drawn wiring diagrams for most Mercury Monterey cars and light trucks sold in the U.S.

    2006 Mercury Monterey Luxury 4.2 V6 GAS Wiring Diagram2006 Mercury Monterey Luxury 4.2 V6 GAS Wiring Diagram

    Components on diagram:
  • Audio Unit
  • Air Bag Sliding Contact
  • Steering Wheel Radio Switch
  • 2007 Mercury Monterey Luxury 4.2 V6 GAS Wiring Diagram2007 Mercury Monterey Luxury 4.2 V6 GAS Wiring Diagram

    Components on diagram:
  • Fuel Door Interlock Switch
  • LH Sliding Door Ajar Switch
  • LH Power Sliding Door Module
  • LH Power Sliding Door Switch
  • CLICK HERE TO GET FULL ACCESS TO Mercury Monterey WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Mercury Monterey AUTOMOBILES

    OEM TSB listings for most Mercury Monterey cars and light trucks sold in the U.S. from 1985+.

    Document: TRACTION CONTROL, ABS AND PARK BRAKE LAMPS FLICKER / FLASH / ILLUMINATE
    Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

    Auto Systems:
  • Brakes, Power Brakes, Traction Control
  • Document: STEERING WHEEL AND/OR VEHICLE VIBRATION - VEHICLES EQUIPPED WITH GOODYEAR INTEGRITY 16 INCH TIRES ONLY - REVISED
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    Symptoms:
  • Vibration
  • Auto Systems:
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • CLICK HERE TO GET FULL ACCESS TO Mercury Monterey TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Mercury Monterey AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Mercury Monterey SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 1971 Mercury Monterey Radiator1971 Mercury Monterey Radiator, 26 x 17.87 x 2.25 in. core size, 1.5 in. inlet size, 1.5 in. outlet size, 3.38 x 19 in. top header, 2.75 x 19 in. bottom header, top right inlet location, bottom left outlet location; A high quality, OE replacement radiator; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $211.15

    Click here to view more details2005 Mercury Monterey Headlight, Passenger Side, Bulbs included; Composite and combination type; DOT and SAE approved; A high quality, OE replacement headlight assembly; With 1-year limited TruckEFX warranty..

    Source: Auto Body Parts Store

    $115.13

    Click here to view more details1967 Mercury Monterey Hvac Heater Block, Heater Assembly; 65-67 Country SDN Country Squire Custom GAL, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $54.50

    Click here to view more details1970 Mercury Monterey V8, 6.4 L, 390 CID Rebuilt Engine, Without smog., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,585.00

    Click here to view more details2004 Mercury Monterey Used A/C Compressor, 3.8, AUTO, FWD, Very Good.

    Source: Used Auto Parts Store

    $125.00

    Click here to view more details2004 Mercury Monterey Used Exhaust Manifold, Passenger Side Rear, (6-232, 3.8L), R. (), Good.

    Source: Used Auto Parts Store

    $88.00
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