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Mercury Monterey CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mercury Monterey car and truck repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mercury Monterey automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Mercury Monterey AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mercury Monterey cars and light trucks from 1990+
Component Replacement & Adjustment -> Freestar & Monterey -> Heater Core, Replace -> Auxiliary -> Front
Vehicle: 2004 Mercury Monterey 4.2 V6 GAS
If removing heater and evaporator cores, refer to "Evaporator Core, Replace."
If remove front or auxiliary heater cores only, proceed as follows:
Front
- Clamp off and disconnect heater core hoses.
- Remove lower glover compartment.
- Remove mounting bolts and steering column opening panel cover, Fig. .
- Remove mounting bolts and steering column opening panel reinforcement. Disconnect electrical connector.
- Remove retainers, storage compartment and upper instrument panel finish panel.
- Remove lefthand instrument panel mounting bolts Fig. . ...
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BRAKE SERVICE PROCEDURES FOR Mercury Monterey AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mercury Monterey cars and light trucks from 1990+.
Power Brake Units -> Bendix Vacuum Brake Booster -> Power Brake Unit Service
Vehicle: 2006 Mercury Monterey Luxury 4.2 V6 GAS
The Bendix vacuum brake booster unit is se...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mercury Monterey AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mercury Monterey cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Except Diesel Engines & Villager
Vehicle: 2006 Mercury Monterey Luxury 4.2 V6 GAS
The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.
The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven 10 miles or more while it relearns its adaptive strategy.
On model...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mercury Monterey AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mercury Monterey cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Front
Vehicle: 2005 Mercury Monterey 4.2 V6 GAS
Front
- With vehicle in NEUTRAL, position on a hoist.
- Remove front wheel and tire assembly.
- Remove bolts and position disc brake caliper aside.
- Remove front axle wheel hub retainer nut and washer.
- Remove lower control arm bal...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mercury Monterey AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mercury Monterey cars and light trucks sold in the U.S. from mid 1990's+.
Component Replacement -> Installation -> Pressure Monitor Sensor (Strap & Cradle Type) -> Removal
Vehicle: 2007 Mercury Monterey Luxury 4.2 V6 GAS
Pressure Monitor Sensor (Strap & Cradle Type)
Removal
Tire pressure sensors are manufactured in multiple colors based on their application. When installing a new sensor, make sure the color of the sensor being installed matches the color of the sensor that was removed. The different colored sensors are not interchangeable, Fig. .
- Remove a factory installed strap in the following sequence:
- Locate strap buckle and secure strap to wheel using duct tape or a similar item, on both sides of buckle approximately 0.98 inches from buckle.
- Using a large screwdriver and a twisting motion...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mercury Monterey AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mercury Monterey cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2006 Mercury Monterey Luxury 4.2 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove starter terminal cover, then solenoid S-terminal retaining nut and electrical connector.
- Remove battery ground cable retaining from starter motor mounting stud, then cable.
- R...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mercury Monterey AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mercury Monterey cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Ford Motor Co. -> 1999-2003 Windstar & 2004-07 Freestar & Monterey
Vehicle: 2004 Mercury Monterey 4.2 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Open the hood.
- Release the cabin air filter cover retaining snaps, then remove the cover. The cabin air filter cover is located on the ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mercury Monterey AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mercury Monterey cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Charge System Warning Indicator ->
Vehicle: 2004 Mercury Monterey 4.2 V6 GAS
The charge system warning indicator lamps are used to warn of no alternator output. When ignition switch contacts are closed, current flows through charge indicator and pa...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mercury Monterey AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mercury Monterey cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2006 Mercury Monterey Luxury 4.2 V6 GAS
- Drain coolant into a suitable container.
- Disconnect MAF sensor, then remove air filter outlet tube.
- Remove air cleaner housing assembly, then the air filter housing bracket.
- Disconnect harness retainers from fan shroud.
- Disconnect upper radiator hose.
- Remove radiator alignment pins as follows:
- Tie radiator and condenser to upper radiator support separately, using mechanic wire.
- Allow 2 inches of slack in condenser wire to allow for movement.
- Remove radiator alignment pins.
- Disconnect radiator vent hose from radiator.
- Disconnect degas bottle return hose.
- Disconnect lower radiator hose.
- Det...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mercury Monterey AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mercury Monterey cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS
- Disconnect battery ground cable from battery.
- Rotate accessory drive belt tensioner counterclockwise to relieve t...
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COMPONENT LOCATION DIAGRAMS FOR Mercury Monterey AUTOMOBILES
Component location diagrams for most Mercury Monterey cars and light trucks sold in the U.S. from 1990+.
Instrument Panel Components Diagram for 2006 Mercury Monterey Luxury 4.2 V6 GAS Components on diagram: |
Diagram for 2005 Mercury Monterey 4.2 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR Mercury Monterey AUTOMOBILES
OEM drawn wiring diagrams for most Mercury Monterey cars and light trucks sold in the U.S.
2005 Mercury Monterey 4.2 V6 GAS Wiring Diagram Components on diagram: |
2005 Mercury Monterey 4.2 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mercury Monterey AUTOMOBILES
OEM TSB listings for most Mercury Monterey cars and light trucks sold in the U.S. from 1985+.
Document: DISCHARGED BATTERY - CHARGING SERVICE TIPS Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS Symptoms: |
Document: TRACTION CONTROL, ABS AND PARK BRAKE LAMPS FLICKER / FLASH / ILLUMINATE Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mercury Monterey AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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