2004 Mercury Monterey REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2004 Mercury Monterey CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Mercury Monterey car and truck repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mercury Monterey automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mercury mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2004 Mercury Monterey vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

Air Bag System Precautions -> Ford Motor Co. -> Arming -> 1990-91 -> 1990-92 -> 1991-92 -> 1992-93 -> 1992-94 -> 1992-96 -> 1992-98 -> 1993 -> 1993-94 -> 1993-95 -> 1994 -> 1994-95 -> 1994-96 -> 1994-97 -> 1995 -> 1995-2004 -> 1995-96 -> 1995-98 -> 1996-97 -> 1996-99 -> 1997-2000 -> 1997-2001 -> 1997-2004 -> 1997-99 -> 1998 -> 1998-2000 -> 1998-2002 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 1999-2004 -> 2000 -> 2000-01 -> 2000-04 -> 2001-02 -> 2001-03 -> 2001-04 -> 2002-03 -> 2002-04 -> 2004 -> Aerostar & Bronco -> Aspire -> Aviator -> Blackwood, Expedition & Navigator -> Built After February 2002 -> Built Before March 2002 -> Capri -> Continental -> Contour & Mystique -> Cougar -> Crown Victoria Grand Marquis & Marauder -> Econoline -> Escape -> Escort, Tracer & ZX2 -> Excursion -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F Series -> Focus -> Freestar & Monterey -> Light Trucks & Vans -> LS -> Mark VII -> Mark VIII -> Mustang -> Passenger Cars -> Probe -> Ranger -> Sable & Taurus -> Tempo & Topaz -> Thunderbird -> Town Car -> Villager -> Windstar
Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

Passenger Cars

Aspire
  • Disconnect battery ground cable.
  • Wait one minute for back-up power supply to deplete stored energy.
  • Remove restraint system diagnostic tool from driver's side air bag module electrical connector.
  • Connect driver's side air bag module electrical connector.
  • Install driver's side air bag module as outlined under "Component Service."
  • Remove restraint system diagnostic tool from passenger's side air bag module electrical connector.
  • Install passenger's side air bag module as outlined under "Component Service."
  • C...

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BRAKE SERVICE PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

Anti-Lock Brakes -> Freestar & Monterey -> Troubleshooting -> Symptom Chart
Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

Symptom Chart

Ref...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Shutoff Switch Location -> Freestar & Monterey
Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

The inertia switch is locate...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

CV AXLE SHAFT, Replace -> Front
Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

Front

  • With vehicle in NEUTRAL, position on a hoist.
  • Remove front wheel and tire assembly.
  • Remove bolts and position disc brake caliper aside.
  • Remove front axle wheel hub retainer nut and washer.
  • Remove lower control arm bal...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

Diagnosis & Testing -> Intermittent & Poor Connections -> Intermittents -> Poor Connections -> Symptom Test
Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

Symptom Test

Refer to Fig. for Symptom Test Chart.

Intermittent & Poor Connections

Intermittents

Most intermittents are caused by faulty electrical connections or wiring. Inspect for the following:

  • Wiring broken inside insulation.
  • Poor connection between male and female terminal at connector.
  • Poor terminal to wire connection. Some conditions which fall under this are:
    • Poor crimps.
    • Poor solder joints.
    • Crimping over wire insulation rather than wire.
    • Corrosion in wire to terminal contact.
  • Wire insulation which is rubbed through. This causes an intermittent short as bare area touches other...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

Starter, Replace
Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove starter terminal cover, then solenoid S-terminal retaining nut and electrical connector.
  • Remove battery ground cable retaining from starter motor mounting stud, then cable.
  • R...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

Cabin Air Filter Service -> Ford Motor Co. -> 1999-2003 Windstar & 2004-07 Freestar & Monterey
Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • Open the hood.
  • Release the cabin air filter cover retaining snaps, then remove the cover. The cabin air filter cover is located on the ...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

Ford Motor Co. Trucks -> Low Oil Level Warning Indicator ->
Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

This system is used to indicate a low engine oil level condition. The lamp should light during engine starting. If oil level is sufficient, the lamp should go off when engine is operating. If oil level is low the...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Remove hose from oil filter adapter hose and heater tube assembly.
  • Reposition hose clamp from oil filter adapter.
  • Remove radiator outlet hose from oil filter adapter...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

  • Disconnect battery ground cable from battery.
  • Rotate accessory drive belt tensioner counterclockwise to relieve t...

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COMPONENT LOCATION DIAGRAMS FOR 2004 Mercury Monterey AUTOMOBILES

Component location diagrams for most 2004 Mercury Monterey cars and light trucks sold in the U.S. from 1990+.

Engine Compartment Components Diagram for 2004 Mercury Monterey Premier 4.2 V6 GASEngine Compartment Components Diagram for 2004 Mercury Monterey Premier 4.2 V6 GAS

Components on diagram:
  • Turbine Shaft Speed Sensor
  • Throttle Position Sensor
  • Power Steering Pressure Switch
  • Output Shaft Speed Sensor
  • Heated Oxygen Sensor
  • Body Components Diagram for 2004 Mercury Monterey Premier 4.2 V6 GASBody Components Diagram for 2004 Mercury Monterey Premier 4.2 V6 GAS

    Components on diagram:
  • Wheel Speed Sensor
  • Connector C-426
  • Connector C-440
  • CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2004 Mercury Monterey AUTOMOBILES

    OEM drawn wiring diagrams for most 2004 Mercury Monterey cars and light trucks sold in the U.S.

    2004 Mercury Monterey Premier 4.2 V6 GAS Wiring Diagram2004 Mercury Monterey Premier 4.2 V6 GAS Wiring Diagram

    Components on diagram:
  • Power Quarter Window Switch
  • Occupant Classification Sensor Module
  • 2004 Mercury Monterey  4.2 V6 GAS Wiring Diagram2004 Mercury Monterey 4.2 V6 GAS Wiring Diagram

    Components on diagram:
  • Liftgate Ajar Switch
  • Illumination Dimmer
  • Power Liftgate Module
  • Sliding Door Ajar Switch Right
  • Sliding Door Ajar Switch Left
  • CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2004 Mercury Monterey AUTOMOBILES

    OEM TSB listings for most 2004 Mercury Monterey cars and light trucks sold in the U.S. from 1985+.

    Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS
    Document: SPARK KNOCK UNDER LIGHT LOAD AND ACCELERATION - SPLIT PORT INTAKE MANIFOLD RUNNER CONTROL (IMRC)
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    Symptoms:
  • Driveability
  • Noise
  • Auto Systems:
  • Gasoline Engines
  • Fuel Sys, Driveability, Filters (Air & Fuel)
  • CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2004 Mercury Monterey AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey SPECIFICATIONS DATA!

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    Click here to view more details about 2007 Mercury Monterey Cigarette Lighter2007 Mercury Monterey Cigarette Lighter, With wire terminal; A high quality cigarette lighter; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $6.39

    Click here to view more details1970 Mercury Monterey Wheel Cylinder, Rear, Passenger Side, 1 in. bore diameter; Includes brass inverted flare insert for positive leak free connection; This is a high quality, OE replacement wheel cylinder..

    Source: Auto Body Parts Store

    $10.69

    Click here to view more details about 2007 Mercury Monterey 16" x 7" Alloy Wheel2007 Mercury Monterey 16" x 7" Alloy Wheel, Alloy Wheel; 16 X 7; 6 Split Spokes; 5 Lug; 4.25 Inch BP; Silver, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $117.50

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    Source: Rebuilt Engines Store

    $1,370.00

    Click here to view more details2005 Mercury Monterey Used Bumper Bar, Front, 4DR, Gold, CONVENIENC w/foam, Very Good.

    Source: Used Auto Parts Store

    $138.00

    Click here to view more details2004 Mercury Monterey Used Parking Lamp, Passenger Side, R, Fog/Driving; (bumper cover mtd), w/Street Appearance Pkg 1 & 2, Good.

    Source: Used Auto Parts Store

    $62.00
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