2004 Mercury Monterey REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

Auto Parts Search


2004 Mercury Monterey CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

Help me findSearch

Select Section

Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Mercury Monterey car and truck repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mercury Monterey automobile. Try the Automotix DIY solution today!
DIY REPAIR SAMPLES > CONTINUE EXPLORING >
Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mercury mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2004 Mercury Monterey vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

Component Replacement & Adjustment -> Freestar & Monterey -> Thermostat, Replace
Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

  • Partially drain coolant into suitable container.
  • Remove air cleaner outlet tube.
  • Remove clamp and upper radiator hose, Fig. .
  • Mark thermostat vent pin location to installation alignment...

CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey A/C & HEATER SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

Anti-Lock Brakes -> Freestar & Monterey -> System Service -> ABS Control Module -> Accelerometer -> Brake System Bleed -> Component Replacement -> Front -> Hydraulic Control Unit (HCU) -> Manual Bleed -> Pressure Bleed -> Rear -> Steering Wheel Rotation Sensor -> Wheel Speed Sensor
Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

Brake System Bleed

Manual Bleed
  • Clean all dirt from and remove brake master cylinder filler cap, then fill master cylinder with suitable brake fluid.
  • Place box end wrench on righthand rear bleeder screw, then attach rubber drain tube to bleeder screw. Submerge other end of hose in a container partially filled with suitable brake fluid.
  • Have an assistant pump and hold pressure on brake pedal.
  • Loosen brake bleeder until stream of brake fluid comes out.
  • While assistant maintains pressure on brake pedal, tighten brake bleeder screw.
  • Repeat until clear, bubble free fluid comes out.
  • Continue b...

CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey BRAKE SERVICE PROCEDURES

FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> Freestar & Monterey -> Normal Service -> Severe Service
Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

Normal Service

Replace every 30...

CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey FUEL FILTER REPLACEMENT PROCEDURES

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

CV AXLE SHAFT, Replace -> Front
Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

Front

  • With vehicle in NEUTRAL, position on a hoist.
  • Remove front wheel and tire assembly.
  • Remove bolts and position disc brake caliper aside.
  • Remove front axle wheel hub retainer nut and washer.
  • Remove lower control arm bal...

CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

Description
Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

The TPMS (Tire Pressure Monitor System) detects differences in inflation pressures in one or more tires. The system uses the ABS (Anti-Lock Brake system wheel speed sensors to...

CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey TIRE PRESSURE MONITORING SYSTEM PROCEDURES

STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

Alternator, Replace
Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

  • Disconnect battery ground cable.
  • Rotate accessory drive belt tensioner counterclockwise, then position drive belt aside.
  • Position alternator B+ terminal protective boot aside, remove nut, then disconnect B+ terminal connector.
  • Remove air conditioning line bracket mounting...

CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey STARTER & ALTERNATOR REPLACEMENT PROCEDURES

CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

Cabin Air Filter Service -> Ford Motor Co. -> 1999-2003 Windstar & 2004-07 Freestar & Monterey
Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • Open the hood.
  • Release the cabin air filter cover retaining snaps, then remove the cover. The cabin air filter cover is located on the ...

CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

Ford Motor Co. Trucks -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> 2004-05 Monterey -> Reset
Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

Reset

The Low Tire Pressure Warning system is designed to detect a significant loss of inflation in any one of the tires installed on the vehicle. This system uses the anti-lock brake wheel speed sensors to detect a change in wheel speed due to deflation of a tire. Inflating a low tire will not reset the Tire Warning system . The Low Tire Warning system must be reset if a tire is replaced, maintenance or system repair is carried out or tire pressure is adjusted. Reset the Low Tire Warning system as follows:

  • On models without message center proceed as follows:
    • Press and hold odomet...

CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey MAINTENANCE LAMP RESET PROCEDURES

RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

Radiator, Replace
Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

  • Drain coolant into a suitable container.
  • Disconnect MAF sensor, then remove air filter outlet tube.
  • Remove air cleaner housing assembly, then the air filter housing bracket.
  • Disconnect harness retainers from fan shroud.
  • Disconnect upper radiator hose.
  • Remove radiator alignment pins as follows:
    • Tie radiator and condenser to upper radiator support separately, using mechanic wire.
    • Allow 2 inches of slack in condenser wire to allow for movement.
    • Remove radiator alignment pins.
  • Disconnect radiator vent hose from radiator.
  • Disconnect degas bottle return hose.
  • Disconnect lower radiator hose.
  • Det...

CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey RADIATOR & HOSE REPLACEMENT PROCEDURES

SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

  • Disconnect battery ground cable from battery.
  • Rotate accessory drive belt tensioner counterclockwise to relieve t...

CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey SERPENTINE BELT SERVICE PROCEDURES

COMPONENT LOCATION DIAGRAMS FOR 2004 Mercury Monterey AUTOMOBILES

Component location diagrams for most 2004 Mercury Monterey cars and light trucks sold in the U.S. from 1990+.

Seat Components Diagram for 2004 Mercury Monterey  4.2 V6 GASSeat Components Diagram for 2004 Mercury Monterey 4.2 V6 GAS

Components on diagram:
  • Power Seat Motor
  • Seat Module
  • Heated Seat Module
  • Seat Adjust Switch
  • Seat Cushion Heater
  • Body Components Diagram for 2004 Mercury Monterey Premier 4.2 V6 GASBody Components Diagram for 2004 Mercury Monterey Premier 4.2 V6 GAS

    Components on diagram:
  • Power Sliding Door Module
  • YAW Velocity Sensor
  • Impact Sensor
  • Connector C-303
  • Connector C-422
  • CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2004 Mercury Monterey AUTOMOBILES

    OEM drawn wiring diagrams for most 2004 Mercury Monterey cars and light trucks sold in the U.S.

    2004 Mercury Monterey Premier 4.2 V6 GAS Wiring Diagram2004 Mercury Monterey Premier 4.2 V6 GAS Wiring Diagram

    Components on diagram:
  • Memory Set Switch
  • Key Pad Switch Assembly
  • Exterior Rear View Mirror Switch
  • Master Window/Door Lock/Unlock Switch
  • Accessory Delay Relay 1
  • 2004 Mercury Monterey  4.2 V6 GAS Wiring Diagram2004 Mercury Monterey 4.2 V6 GAS Wiring Diagram

    Components on diagram:
  • Electrochromatic Inside Mirror Unit
  • CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2004 Mercury Monterey AUTOMOBILES

    OEM TSB listings for most 2004 Mercury Monterey cars and light trucks sold in the U.S. from 1985+.

    Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS
    Document: SPARK KNOCK UNDER LIGHT LOAD AND ACCELERATION - SPLIT PORT INTAKE MANIFOLD RUNNER CONTROL (IMRC)
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    Symptoms:
  • Driveability
  • Noise
  • Auto Systems:
  • Gasoline Engines
  • Fuel Sys, Driveability, Filters (Air & Fuel)
  • CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2004 Mercury Monterey AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details1970 Mercury Monterey Wheel Cylinder, Rear, Passenger Side, 1 in. bore diameter; Includes brass inverted flare insert for positive leak free connection; This is a high quality, OE replacement wheel cylinder..

    Source: Auto Body Parts Store

    $10.69

    Click here to view more details2005 Mercury Monterey Headlight, Passenger Side, Bulbs included; Composite and combination type; DOT and SAE approved; A high quality, direct fit OE replacement headlight assembly; With 2 years limited TrustBuilt warranty..

    Source: Auto Body Parts Store

    $115.13

    Click here to view more details about 2007 Mercury Monterey 16" x 7" Alloy Wheel2007 Mercury Monterey 16" x 7" Alloy Wheel, Alloy Wheel; 16 X 7; 44MM Offset; 6 Spokes; 5 Lug; 4.25 Inch BP; Silver, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $126.50

    Click here to view more details about 1974 Mercury Monterey V8, 7.5 L, 460 CID Rebuilt Engine1974 Mercury Monterey V8, 7.5 L, 460 CID Rebuilt Engine, Smog, Crank #2YA, 2YAB. If #3Y crank use DF23, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,545.00

    Click here to view more details2004 Mercury Monterey Used Hood, CHA, S, Very Good.

    Source: Used Auto Parts Store

    $134.00

    Click here to view more details2004 Mercury Monterey Used Hood, MAR, SE, Very Good.

    Source: Used Auto Parts Store

    $134.00
    More parts
    Help me findSearch
    Auto Repair Quick Search
    Help me find
    Search DIY repair manuals by VIN...
    Vehicle Identification Number is a unique serial number used by the automotive industry to identify individual motor vehicles

    Find out what info we have for your vehicle

    Get the Complete Technical Service Bulletins!
    Get the Complete Technical Service Bulletins!Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your 2004 Mercury Monterey vehicle.
    Access the Complete guide!
    Need To Fix Your Car or Truck?
    Save Money With Free Car Insurance Quote
    FREE car insurance quote
    Enter Zip Code:
    Auto Repair Quick Search
    Help me find