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2004 Mercury Monterey CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Mercury Monterey car and truck repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mercury Monterey automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mercury mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2004 Mercury Monterey vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

    Compressor Service -> Compressor Clutch Service -> Clutch Field Coil, Replace -> Clutch Hub & Pulley, Replace -> FS-10, SC90V & SC105V -> Installation -> Removal -> SC115
    Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

    Clutch Hub & Pulley, Replace

    Removal
    FS-10, SC90V & SC105V
    • Holding clutch plate with a suitable spanner wrench, Figs. and , remove clutch hub retaining nut or bolt, Figs. through .
    • On models where clutch plate is retained with a nut, remove clutch hub and shims from compressor shaft using hub remover tool No. T94P-19703-AH, or equivalent, Fig. .
    • On models where clutch plate is retained by a bolt, lift assembly and shims from compressor. If required, thread a suitable bolt into clutch plate hub to break hub free of shaft, F...

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    BRAKE SERVICE PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

    Anti-Lock Brakes -> Freestar & Monterey -> System Service -> ABS Control Module -> Accelerometer -> Brake System Bleed -> Component Replacement -> Front -> Hydraulic Control Unit (HCU) -> Manual Bleed -> Pressure Bleed -> Rear -> Steering Wheel Rotation Sensor -> Wheel Speed Sensor
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    Brake System Bleed

    Manual Bleed
    • Clean all dirt from and remove brake master cylinder filler cap, then fill master cylinder with suitable brake fluid.
    • Place box end wrench on righthand rear bleeder screw, then attach rubber drain tube to bleeder screw. Submerge other end of hose in a container partially filled with suitable brake fluid.
    • Have an assistant pump and hold pressure on brake pedal.
    • Loosen brake bleeder until stream of brake fluid comes out.
    • While assistant maintains pressure on brake pedal, tighten brake bleeder screw.
    • Repeat until clear, bubble free fluid comes out.
    • Continue b...

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

    Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Freestar & Monterey
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.

    The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.

    After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle...

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

    CV AXLE SHAFT, Replace -> Front
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    Front

    • With vehicle in NEUTRAL, position on a hoist.
    • Remove front wheel and tire assembly.
    • Remove bolts and position disc brake caliper aside.
    • Remove front axle wheel hub retainer nut and washer.
    • Remove lower control arm bal...

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    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

    Reset Procedures
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    The Low Tire Pressure Warning System is designed to detect a significant loss of inflation in any one of the tires installed on the vehicle. This system uses the anti-lock brake wheel speed sensors to detect a change in wheel speed due to deflation of a tire. Inflating a low tire will not reset the Tire Warning System. The Low Tire Warning System must be reset if a tire is replaced, maintenance or system repair is carried out or tire pressure is adjusted. Reset the Low Tire Warning System as follows:

    • On models without message center proceed as follows:
      • Press and hold odometer res...

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

    Alternator, Replace
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    • Disconnect battery ground cable.
    • Rotate accessory drive belt tensioner counterclockwise, then position drive belt aside.
    • Position alternator B+ terminal protective boot aside, remove nut, then disconnect B+ terminal connector.
    • Remove air conditioning line bracket mounting...

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    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

    Cabin Air Filter Service -> Ford Motor Co. -> 1999-2003 Windstar & 2004-07 Freestar & Monterey
    Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

    Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

    • Open the hood.
    • Release the cabin air filter cover retaining snaps, then remove the cover. The cabin air filter cover is located on the ...

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

    Ford Motor Co. Trucks -> Emission Maintenance Reminder Indicator ->
    Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

    This lamp should light after approximately 60,000 miles of operation, Fig. . The amber lens lamp is located on the instrument panel and has the word Emissions, Emiss or EGR printed on it. After performing the required emission control maintenance, the module must be replaced or reset, depending on type of module used. On module equipped with reset feature, reset the module as follows:

    • Turn ignition Off.
    • On Aerostar models, the module is located under the instrument panel near the bulkhead connector.
    • On Bronco, Explorer and F-Series, the module is attached to the instrument cluster to the left of ...

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    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

    Coolant Hose, Replace -> Lower -> Upper
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    Lower

    • Drain cooling system into a suitable container.
    • Reposition hose clamp from radiator.
    • Remove radiator outlet hose from radiator.
    • Remove hose from oil filter adapter hose and heater tube assembly.
    • Reposition hose clamp from oil filter adapter.
    • Remove radiator outlet hose from oil filter adapter...

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    SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

    Serpentine Drive Belt, Replace
    Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

    • Disconnect battery ground cable from battery.
    • Rotate accessory drive belt tensioner counterclockwise to relieve t...

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    COMPONENT LOCATION DIAGRAMS FOR 2004 Mercury Monterey AUTOMOBILES

    Component location diagrams for most 2004 Mercury Monterey cars and light trucks sold in the U.S. from 1990+.

    Instrument Panel Components Diagram for 2004 Mercury Monterey  4.2 V6 GASInstrument Panel Components Diagram for 2004 Mercury Monterey 4.2 V6 GAS

    Components on diagram:
  • Blower Motor Speed Controller
  • Blower Motor Resistor
  • Blower Motor
  • Connector C-211
  • Connector C-212
  • Door Components Diagram for 2004 Mercury Monterey  4.2 V6 GASDoor Components Diagram for 2004 Mercury Monterey 4.2 V6 GAS

    Components on diagram:
  • Door Lock Actuator
  • Sliding Door Contact Switch
  • Connector C-807
  • Connector C-806
  • Connector C-809
  • CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2004 Mercury Monterey AUTOMOBILES

    OEM drawn wiring diagrams for most 2004 Mercury Monterey cars and light trucks sold in the U.S.

    2004 Mercury Monterey  4.2 V6 GAS Wiring Diagram2004 Mercury Monterey 4.2 V6 GAS Wiring Diagram

    Components on diagram:
  • Brake Shift Interlock
  • 2004 Mercury Monterey  4.2 V6 GAS Wiring Diagram2004 Mercury Monterey 4.2 V6 GAS Wiring Diagram

    Components on diagram:
  • Memory Set Switch
  • Key Pad Switch Assembly
  • Exterior Rear View Mirror Switch
  • Master Window/Door Lock/Unlock Switch
  • Accessory Delay Relay 1
  • CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2004 Mercury Monterey AUTOMOBILES

    OEM TSB listings for most 2004 Mercury Monterey cars and light trucks sold in the U.S. from 1985+.

    Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS
    Document: SPARK KNOCK UNDER LIGHT LOAD AND ACCELERATION - SPLIT PORT INTAKE MANIFOLD RUNNER CONTROL (IMRC)
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    Symptoms:
  • Driveability
  • Noise
  • Auto Systems:
  • Gasoline Engines
  • Fuel Sys, Driveability, Filters (Air & Fuel)
  • CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2004 Mercury Monterey AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details1974 Mercury Monterey Heater Hose, Passenger Side, Auxiliary Heater Valve To Pipe, Constructed Using All EPDM Compounds And Spiral Reinforcement For High Burst Strength And Excellent Heat Resistance, Designed To Be Compatible With All Common Coolants And Coolant Additives.

    Source: Auto Body Parts Store

    $9.77

    Click here to view more details1974 Mercury Monterey Fan Clutch, 5.99 in. overall diameter; M30 x 1.5 pilot diameter/thread size; 0.7 in. pilot depth; 1.44 in. flange diameter; 1.75 in. fan mount height; 3.25 in. fan bolt circumference; 2.62 in. fan mount diameter; 3.35 in. overall height; Clockwise rotation; Standard thermal design; A high quality, direct fit OE replacement fan clutch; With 2 years limited Trustbuilt warranty..

    Source: Auto Body Parts Store

    $35.06

    Click here to view more details2007 Mercury Monterey Headlight Driver Side, Driver Side Head Light Assembly, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $114.45

    Click here to view more details1973 Mercury Monterey V8, 7 L, 429 CID Rebuilt Engine, No smog, 18mm Spark Plugs, Not for Truck, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,872.00

    Click here to view more details2007 Mercury Monterey Used Wiper Motor Rear, Very Good.

    Source: Used Auto Parts Store

    $86.00

    Click here to view more details2004 Mercury Monterey Used Air Flow Meter/Sensor, 2.0, AUTO, FWD, Very Good.

    Source: Used Auto Parts Store

    $65.00
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