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2004 Mercury Monterey CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Mercury Monterey car and truck repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mercury Monterey automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mercury mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2004 Mercury Monterey vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

    Air Bag System Precautions -> Ford Motor Co. -> Arming -> 1990-91 -> 1990-92 -> 1991-92 -> 1992-93 -> 1992-94 -> 1992-96 -> 1992-98 -> 1993 -> 1993-94 -> 1993-95 -> 1994 -> 1994-95 -> 1994-96 -> 1994-97 -> 1995 -> 1995-2004 -> 1995-96 -> 1995-98 -> 1996-97 -> 1996-99 -> 1997-2000 -> 1997-2001 -> 1997-2004 -> 1997-99 -> 1998 -> 1998-2000 -> 1998-2002 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 1999-2004 -> 2000 -> 2000-01 -> 2000-04 -> 2001-02 -> 2001-03 -> 2001-04 -> 2002-03 -> 2002-04 -> 2004 -> Aerostar & Bronco -> Aspire -> Aviator -> Blackwood, Expedition & Navigator -> Built After February 2002 -> Built Before March 2002 -> Capri -> Continental -> Contour & Mystique -> Cougar -> Crown Victoria Grand Marquis & Marauder -> Econoline -> Escape -> Escort, Tracer & ZX2 -> Excursion -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F Series -> Focus -> Freestar & Monterey -> Light Trucks & Vans -> LS -> Mark VII -> Mark VIII -> Mustang -> Passenger Cars -> Probe -> Ranger -> Sable & Taurus -> Tempo & Topaz -> Thunderbird -> Town Car -> Villager -> Windstar
    Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

    Passenger Cars

    Aspire
    • Disconnect battery ground cable.
    • Wait one minute for back-up power supply to deplete stored energy.
    • Remove restraint system diagnostic tool from driver's side air bag module electrical connector.
    • Connect driver's side air bag module electrical connector.
    • Install driver's side air bag module as outlined under "Component Service."
    • Remove restraint system diagnostic tool from passenger's side air bag module electrical connector.
    • Install passenger's side air bag module as outlined under "Component Service."
    • C...

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

    Hydraulic Brake Systems -> Component Replacement -> Aviator -> E-Series -> Escape & Mariner -> Excursion & F-Super Duty -> Expedition, Explorer, Explorer Sport & Sport/Trac, F-150, Mark LT, Mountaineer & Navigator -> Freestar & Monterey -> Less Hydro Max -> Master Cylinder -> Ranger -> With Hydro-Max
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    Master Cylinder

    Aviator

    Remove components in sequence illustrated, Fig. .

    E-Series
    • Drain brake master cylinder with suitable suction device.
    • Remove coolant reservoir.
    • On models equipped with Hydro Boost, remove three power distribution box bracket bolts and position box aside.
    • On all models, remove speed control deactivator switch.
    • Disconnect fluid level sensor connector.
    • Remove and discard master cylinder mounting nuts.
    • Disconnect master cylinder brake tubes.
    • Remove master cylinder cylinder.
    • Reverse procedure to install, noting the following:
      • Torque master cylinder mounting nuts to 18...

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

    Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Freestar & Monterey
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.

    The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.

    After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle...

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

    CV AXLE SHAFT, Replace -> Front
    Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

    Front

    • With vehicle in NEUTRAL, position on a hoist.
    • Remove front wheel and tire assembly.
    • Remove bolts and position disc brake caliper aside.
    • Remove front axle wheel hub retainer nut and washer.
    • Remove lower control arm bal...

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

    Description
    Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

    The TPMS (Tire Pressure Monitor System) detects differences in inflation pressures in one or more tires. The system uses the ABS (Anti-Lock Brake system wheel speed sensors to...

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

    Alternator, Replace
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    • Disconnect battery ground cable.
    • Rotate accessory drive belt tensioner counterclockwise, then position drive belt aside.
    • Position alternator B+ terminal protective boot aside, remove nut, then disconnect B+ terminal connector.
    • Remove air conditioning line bracket mounting...

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

    Cabin Air Filter Service -> Ford Motor Co. -> 1999-2003 Windstar & 2004-07 Freestar & Monterey
    Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

    Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

    • Open the hood.
    • Release the cabin air filter cover retaining snaps, then remove the cover. The cabin air filter cover is located on the ...

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

    Ford Motor Co. Trucks -> Rear Load Leveling (CHECK SUSP) ->
    Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

    The CHECK SUSP indicator lights when there is a fault of the rear load ...

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

    Radiator, Replace
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    • Drain coolant into a suitable container.
    • Disconnect MAF sensor, then remove air filter outlet tube.
    • Remove air cleaner housing assembly, then the air filter housing bracket.
    • Disconnect harness retainers from fan shroud.
    • Disconnect upper radiator hose.
    • Remove radiator alignment pins as follows:
      • Tie radiator and condenser to upper radiator support separately, using mechanic wire.
      • Allow 2 inches of slack in condenser wire to allow for movement.
      • Remove radiator alignment pins.
    • Disconnect radiator vent hose from radiator.
    • Disconnect degas bottle return hose.
    • Disconnect lower radiator hose.
    • Det...

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

    Serpentine Drive Belt, Replace
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    • Disconnect battery ground cable from battery.
    • Rotate accessory drive belt tensioner counterclockwise to relieve t...

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 2004 Mercury Monterey AUTOMOBILES

    Component location diagrams for most 2004 Mercury Monterey cars and light trucks sold in the U.S. from 1990+.

    Body Components Diagram for 2004 Mercury Monterey  4.2 V6 GASBody Components Diagram for 2004 Mercury Monterey 4.2 V6 GAS

    Components on diagram:
  • ABS Control Module
  • Safety Belt Buckle Switch
  • Air Bag Module
  • Sliding Door Contact Switch
  • Trailer Tow Connector
  • Body Components Diagram for 2004 Mercury Monterey  4.2 V6 GASBody Components Diagram for 2004 Mercury Monterey 4.2 V6 GAS

    Components on diagram:
  • Blend Door Actuator
  • Auxiliary Blower Motor
  • Mode Door Actuator
  • Auxiliary Blower Motor Resistor
  • Connector C-315
  • CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2004 Mercury Monterey AUTOMOBILES

    OEM drawn wiring diagrams for most 2004 Mercury Monterey cars and light trucks sold in the U.S.

    2004 Mercury Monterey Premier 4.2 V6 GAS Wiring Diagram2004 Mercury Monterey Premier 4.2 V6 GAS Wiring Diagram

    Components on diagram:
  • Door Lock Switch Passenger Side
  • Master Window Door Lock/Unlock Switch
  • 2004 Mercury Monterey Premier 4.2 V6 GAS Wiring Diagram2004 Mercury Monterey Premier 4.2 V6 GAS Wiring Diagram

    Components on diagram:
  • Memory Set Switch
  • Driver Seat Module
  • CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2004 Mercury Monterey AUTOMOBILES

    OEM TSB listings for most 2004 Mercury Monterey cars and light trucks sold in the U.S. from 1985+.

    Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS
    Document: SPARK KNOCK UNDER LIGHT LOAD AND ACCELERATION - SPLIT PORT INTAKE MANIFOLD RUNNER CONTROL (IMRC)
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    Symptoms:
  • Driveability
  • Noise
  • Auto Systems:
  • Gasoline Engines
  • Fuel Sys, Driveability, Filters (Air & Fuel)
  • CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2004 Mercury Monterey AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details1972 Mercury Monterey Wheel Cylinder, Rear, Passenger Side, 0.94 in. bore diameter; Includes brass inverted flare insert for positive leak free connection; This is a high quality, OE replacement wheel cylinder..

    Source: Auto Body Parts Store

    $10.11

    Click here to view more details1972 Mercury Monterey Weatherstrip Seal, 18 ft. length; Includes installation instructions; Constructed of micro-closed cell structure with a self-molded skin that provides even compression and sealing; Designed to match OEM original for perfect fitting; Resists water, ozone and sunlight; Easy installation; With 15-year Metro Moulded warranty..

    Source: Auto Body Parts Store

    $26.95

    Click here to view more details about 2007 Mercury Monterey 16" x 7" Alloy Wheel2007 Mercury Monterey 16" x 7" Alloy Wheel, Alloy Wheel; 16 X 7; 6 Double Spokes; 5 Lug; 4.25 Inch BP; Silver, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $143.50

    Click here to view more details about 1973 Mercury Monterey V8, 7.5 L, 460 CID Rebuilt Engine1973 Mercury Monterey V8, 7.5 L, 460 CID Rebuilt Engine, No smog, Crank # 2Y or 2YAB, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,545.00

    Click here to view more details1965 Mercury Monterey Used Alternator, 5.8, AUTO, 4X2, Very Good.

    Source: Used Auto Parts Store

    $99.00

    Click here to view more details2004 Mercury Monterey Used AM-FM-Cassette, AM-FM-CASS-CD (SINGLE DISC), BUTTONS WORN, Good.

    Source: Used Auto Parts Store

    $115.00
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