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2004 Mercury Monterey CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Mercury Monterey car and truck repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mercury Monterey automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mercury mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2004 Mercury Monterey vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

    Electric Cooling Fans -> Description -> Aviator -> Crown Victoria, Grand Marquis, Marauder & Town Car -> Escape -> Escort ZX2 -> Focus -> Freestar & Monterey -> LS & Thunderbird -> Mustang, Ranger & Windstar -> Sable & Taurus
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    Aviator

    The electric cooling fan is used in conjunction with an engine driven fan and clutch. The PCM provides control by completing the ground circuit of the fan. The PCM will command the fan to operate under one or more of the following conditions: when engine temperature is above 210°F, transmission oil temperature is above 230°F, or when the A/C system is in operation.

    Crown Victoria, Grand Marquis, Marauder & Town Car

    The cooling fan is controlled by the PCM. Fan operation is based on input from various sensors and systems into the PCM. When certain param...

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

    Disc Brakes -> Brake Pad Service
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    • Remove and discard a portion of brake fluid from master cylinder.
    • Raise and support vehicle, then remove wheel and tire assembly.
    • Unclip speed sensor wiring from brake hos...

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

    Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> Freestar & Monterey -> Normal Service -> Severe Service
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    Normal Service

    Replace every 30...

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

    CV AXLE SHAFT, Replace -> Front
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    Front

    • With vehicle in NEUTRAL, position on a hoist.
    • Remove front wheel and tire assembly.
    • Remove bolts and position disc brake caliper aside.
    • Remove front axle wheel hub retainer nut and washer.
    • Remove lower control arm bal...

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

    Diagnosis & Testing -> Intermittent & Poor Connections -> Intermittents -> Poor Connections -> Symptom Test
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    Symptom Test

    Refer to Fig. for Symptom Test Chart.

    Intermittent & Poor Connections

    Intermittents

    Most intermittents are caused by faulty electrical connections or wiring. Inspect for the following:

    • Wiring broken inside insulation.
    • Poor connection between male and female terminal at connector.
    • Poor terminal to wire connection. Some conditions which fall under this are:
      • Poor crimps.
      • Poor solder joints.
      • Crimping over wire insulation rather than wire.
      • Corrosion in wire to terminal contact.
    • Wire insulation which is rubbed through. This causes an intermittent short as bare area touches other...

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

    Starter, Replace
    Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

    • Disconnect battery ground cable.
    • Raise and support vehicle.
    • Remove starter terminal cover, then solenoid S-terminal retaining nut and electrical connector.
    • Remove battery ground cable retaining from starter motor mounting stud, then cable.
    • R...

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

    Cabin Air Filter Service -> Ford Motor Co. -> 1999-2003 Windstar & 2004-07 Freestar & Monterey
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

    • Open the hood.
    • Release the cabin air filter cover retaining snaps, then remove the cover. The cabin air filter cover is located on the ...

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

    Ford Motor Co. Trucks -> Low Oil Level Warning Indicator ->
    Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

    This system is used to indicate a low engine oil level condition. The lamp should light during engine starting. If oil level is sufficient, the lamp should go off when engine is operating. If oil level is low the...

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

    Radiator, Replace
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    • Drain coolant into a suitable container.
    • Disconnect MAF sensor, then remove air filter outlet tube.
    • Remove air cleaner housing assembly, then the air filter housing bracket.
    • Disconnect harness retainers from fan shroud.
    • Disconnect upper radiator hose.
    • Remove radiator alignment pins as follows:
      • Tie radiator and condenser to upper radiator support separately, using mechanic wire.
      • Allow 2 inches of slack in condenser wire to allow for movement.
      • Remove radiator alignment pins.
    • Disconnect radiator vent hose from radiator.
    • Disconnect degas bottle return hose.
    • Disconnect lower radiator hose.
    • Det...

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

    Serpentine Drive Belt, Replace
    Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

    • Disconnect battery ground cable from battery.
    • Rotate accessory drive belt tensioner counterclockwise to relieve t...

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 2004 Mercury Monterey AUTOMOBILES

    Component location diagrams for most 2004 Mercury Monterey cars and light trucks sold in the U.S. from 1990+.

    Engine Compartment Components Diagram for 2004 Mercury Monterey Premier 4.2 V6 GASEngine Compartment Components Diagram for 2004 Mercury Monterey Premier 4.2 V6 GAS

    Components on diagram:
  • Wheel Speed Sensor
  • Battery
  • Windshield Wiper Motor
  • A/C Clutch Cycling Pressure Switch
  • Powertrain Control Module
  • Seat Components Diagram for 2004 Mercury Monterey Premier 4.2 V6 GASSeat Components Diagram for 2004 Mercury Monterey Premier 4.2 V6 GAS

    Components on diagram:
  • Power Seat Motor
  • Seat Module
  • Heated Seat Module
  • Seat Adjust Switch
  • Seat Cushion Heater
  • CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2004 Mercury Monterey AUTOMOBILES

    OEM drawn wiring diagrams for most 2004 Mercury Monterey cars and light trucks sold in the U.S.

    2004 Mercury Monterey Premier 4.2 V6 GAS Wiring Diagram2004 Mercury Monterey Premier 4.2 V6 GAS Wiring Diagram

    Components on diagram:
  • Brake Shift Interlock
  • 2004 Mercury Monterey Premier 4.2 V6 GAS Wiring Diagram2004 Mercury Monterey Premier 4.2 V6 GAS Wiring Diagram

    Components on diagram:
  • Data Link Connector
  • Traction Assist/Parking Aid Disable Switch
  • Parking Aid Module
  • CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2004 Mercury Monterey AUTOMOBILES

    OEM TSB listings for most 2004 Mercury Monterey cars and light trucks sold in the U.S. from 1985+.

    Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS
    Document: SPARK KNOCK UNDER LIGHT LOAD AND ACCELERATION - SPLIT PORT INTAKE MANIFOLD RUNNER CONTROL (IMRC)
    Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

    Symptoms:
  • Driveability
  • Noise
  • Auto Systems:
  • Gasoline Engines
  • Fuel Sys, Driveability, Filters (Air & Fuel)
  • CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2004 Mercury Monterey AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2005 Mercury Monterey Fender, Front, Driver Side2005 Mercury Monterey Fender, Front, Driver Side, CAPA certified; Made from tough impact-resistant steel; Designed to match OE quality, durability, fit, and finish..

    Source: Auto Body Parts Store

    $111.72

    Click here to view more details about 1974 Mercury Monterey Spark Plug Wire1974 Mercury Monterey Spark Plug Wire, 8.5 mm; With socket and HEI distributor terminals and multi-angle spark plug ends; Provides extremely low resistance combined with the ability to suppress high EMI; Features copper alloy conductor with a resistance value of less than 50 ohms per foot for superior spark, Ferro-magnetic impregnated core that creates an effective EMI choke, DuPont Kevlar material conductor for increased tensile strength and durable outer sleeve for resistance to high heat or abrasion; With MSD limited warranty..

    Source: Auto Body Parts Store

    $84.24

    Click here to view more details2007 Mercury Monterey 16" x 6" Steel Wheel, Steel Wheel; 16 X 6; 5 Oval Holes; 5 Lug; 4.25 Inch BP; Ident 3F231007ac; Black, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $45.45

    Click here to view more details about 1962 Mercury Monterey V8, 4.8 L, 292 CID Rebuilt Engine1962 Mercury Monterey V8, 4.8 L, 292 CID Rebuilt Engine, Fits Most Applications, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,994.00

    Click here to view more details2004 Mercury Monterey Used A/C Compressor, 3.9, AUTO, FWD, Very Good.

    Source: Used Auto Parts Store

    $125.00

    Click here to view more details2004 Mercury Monterey Used Wiper Motor Front, Very Good.

    Source: Used Auto Parts Store

    $62.00
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