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Mercury Capri CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mercury Capri car and truck
repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mercury Capri automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Mercury Capri AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mercury Capri cars and light trucks from 1990+
General Service Domestic Vehicles -> 1994-95 -> Oil Charge -> 1994 Villager -> 1995 Aerostar, Explorer, Ranger & Windstar -> 1995 F-Series, Bronco & Villager -> Acclaim, LeBaron, Spirit, Shadow & Sundance -> Achieva, Grand Am & Skylark -> Aspire & Probe -> Aurora & Riviera -> Avenger & Sebring DOHC & 1995 Talon Less Turbo -> Avenger & Sebring SOHC & 1995 Talon w/Turbo -> Beretta & Corsica -> Bonneville, Eighty-Eight, LeSabre, Ninety-Eight & Park Avenue -> Camaro & Firebird -> Capri -> Caprice, Impala SS & Roadmaster -> Cavalier, Sunbird & Sunfire -> Century & Cutlass Ciera/Cutlass Cruiser -> Cherokee, Dakota, Full Size Pickup, Grand Cherokee & Wrangler -> Chrysler Corp. -> Cirrus & Stratus -> Colt & Summit -> Colt Vista & Summit Wagon -> Concorde, Intrepid, LHS, New Yorker & Vision -> Corvette -> Cutlass Supreme, Grand Prix, Lumina, Monte Carlo & Regal -> DeVille, Eldorado & Seville -> Econoline & 1994 F-Series, Bronco, Aerostar, Explorer & Ranger -> Escort & Tracer w/1.8L/4-112 Engine -> Except Aspire, Capri & Probe & Escort & Tracer w/1.8L/4-112 Engine -> Except Geo Tracker -> Fleetwood (RWD) -> Ford Motor Company -> Full Size Van -> General Motors Corp. -> Geo Metro & Prizm -> GEO Tracker -> Laser & 1994 Talon -> Light Trucks & Vans -> Mini Van -> Neon -> Passenger Cars -> Saturn -> Stealth
Vehicle: 1994 Mercury Capri XR2 1.6 L4 GAS
Chrysler Corp.
Passenger Cars
Before installing replacement compressor, drain oil from replacement and failed compressors (drain oil from suction port). Add same amount of oil to replacement compressor as drained from failed compressor.
Remove defective components. Add the proper amount of oil to each replacement component as follows:
Concorde, Intrepid, LHS, New Yorker & Vision
When other air conditioning system components are replaced add the following quantities of refrigerant oil: evaporator, 2.0 ozs.; condenser, 1.0 oz; receiver/drier, 1.0 oz.; l...
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BRAKE SERVICE PROCEDURES FOR Mercury Capri AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mercury Capri cars and light trucks from 1990+.
Disc Brakes -> Rear Disc Brakes & Parking Brakes -> INSPECTION
Vehicle: 1994 Mercury Capri 1.6 L4 GAS
Remove wheels and inspect brake disc, caliper and linings. The wheel bearings should be inspected at this time and repacked if necessary. Do not get any grease on the linings.
If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.
Should it become necessary to remove the caliper when installing new parts, clean all parts in alcohol, then wipe dry using lint-free cloths. Using an air hose, blow out drilled passages and bores. Check dust boots for punctures or tears. If punctures or tears are evident, install new boots during assembly.
In...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mercury Capri AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mercury Capri cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Passenger Cars -> Fuel Shutoff Switch Location -> 1991-94 Capri
Vehicle: 1994 Mercury Capri 1.6 L4 GAS
The inertia switch is located at r...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mercury Capri AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mercury Capri cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1991 Mercury Capri 1.6 L4 GAS
- Raise and support front of vehicle, then remove wheel and tire assembly.
- Remove underbody covers, then remove stabilizer bar link from control arm.
- Using a suitable chisel, raise staked portion of axle nut, then with brakes applied, loosen but do not remove nut.
- Remove clamp bolt attaching lower control arm ball joint to steering knuckle, then pry downward on lower control arm to separate ball joint from steering knuckle.
- On models with manual transaxle, pull outward on steering knuckle and hub assembly to separate halfshaft from differential side gear. Use only enough force ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mercury Capri AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mercury Capri cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1992 Mercury Capri XR2 1.6 L4 GAS
- Disconnect battery ground cable.
- Disconnect wire harness attachments to integral alternator assembly. Pull connector straight out.
- Loosen alternator pivot bolt. Remove adjustment are bolt from alternator.
- Disengage alte...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mercury Capri AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mercury Capri cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Cars -> Powertrain Malfunction Indicator ->
Vehicle: 1993 Mercury Capri XR2 1.6 L4 GAS
This lamp should light when the ignition is turned On. After engine starts, the lamp should go off, unless a fault condition is detected in the powertrain system. If the lamp remains On a diagnostic trouble code is stored in the PCM. Following diagnosis and repair, the Powertrain Malfunction Indicator will automatically reset when stored diagnostic trouble codes are cleared from PCM memory. The PCM reset procedure allows the scan tool to command the PCM to clear all diagnostic trouble codes.
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mercury Capri AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mercury Capri cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1992 Mercury Capri 1.6 L4 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater hose inlet clamp at intake manifold using hose clamp pliers.
- Remove heater inlet hose from intake manifold.
- Reposition heater core inlet hose clamp at heater core using hose clamp pliers.
- Remove hose from vehicle.
- Reverse procedure to inst...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mercury Capri AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mercury Capri cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator
Vehicle: 1992 Mercury Capri XR2 1.6 L4 GAS
Air Conditioning
- Disconnect battery ground cable from battery.
- Loosen drive belt locknut and adjusting bolts at power steering pump.
- Remove drive belt.
- Clean and inspect belt surfaces of all pulleys.
- Reverse procedure to install, noting the following:
- Torque adjusting bar bolt to 16 ft. lbs.
Alternator
- Disconnect bat...
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COMPONENT LOCATION DIAGRAMS FOR Mercury Capri AUTOMOBILES
Component location diagrams for most Mercury Capri cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Components Diagram for 1992 Mercury Capri XR2 1.6 L4 GASComponents on diagram: |
 Engine Compartment Components Diagram for 1994 Mercury Capri XR2 1.6 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Mercury Capri AUTOMOBILES
OEM drawn wiring diagrams for most Mercury Capri cars and light trucks sold in the U.S.
 1994 Mercury Capri 1.6 L4 GAS Wiring DiagramComponents on diagram: |
 1992 Mercury Capri 1.6 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mercury Capri AUTOMOBILES
OEM TSB listings for most Mercury Capri cars and light trucks sold in the U.S. from 1985+.
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Document: WINDOW (FRONT) CHANNEL WEATHERSTRIP - WATERLEAKS/FIX Vehicle: 1991 Mercury Capri 1.6 L4 GAS Symptoms: |
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Document: HARD STARTS - INCORRECT IGN MODULE/APPLICATIONS REV Vehicle: 1986 Mercury Capri 5.0 V8 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mercury Capri AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mercury Capri cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mercury Capri cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mercury Capri cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mercury Capri cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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