Mercury Mountaineer REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Mercury Mountaineer CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mercury Mountaineer car and truck repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mercury Mountaineer automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mercury mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Mercury Mountaineer vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Mercury Mountaineer AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mercury Mountaineer cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Fixed Orifice Tube, Replace -> Broken Tube -> Complete Tube
Vehicle: 1999 Mercury Mountaineer 4.0 V6 GAS

Complete Tube
  • Recover refrigerant as outlined under .
  • Disconnect and cap liquid line from evaporator core inlet tube using spring coupling tool.
  • Pour a small amount of refrigerant oil into inlet tube to lubricate orifice tube O-rings and inlet tube.
  • Using tool T83L-19990-A, or equivalent, engage with the two tangs on the orifice tube, Fig. . Do not twist or rotate the fixed orifice tube in the evaporator core inlet tube, as it may break off.
  • Hold T-handle of removal tool to prevent it from turning, and run nut down against evap...

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BRAKE SERVICE PROCEDURES FOR Mercury Mountaineer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mercury Mountaineer cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Bendix Hydro-Boost Brake Booster -> Bendix Hydro-Max Brake Booster -> Combination Valve -> Height Sensing Proportioning Valve -> Hydraulic Control Unit (HCU) -> Hydraulic Control Valves -> Integral Bypass Proportioning Valve -> Master Cylinder
Vehicle: 2002 Mercury Mountaineer 4.0 V6 FLEX

Master Cylinder

The master cylinder consists primarily of a hydraulic cylinder, primary and secondary hydraulic pistons and a single or dual chamber fluid reservoir. The front brakes are connected to the primary outlet port(s) and are actuated by the primary piston assembly. The rear brakes are connected to the secondary outlet port and are actuated by the secondary piston assembly.

Hydraulic Control Valves

Combination Valve

This multi-function hydraulic control unit consists primarily of a pressure differential valve, brake lamp warning switch and a proportioning valve. A pressure diff...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Mercury Mountaineer AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Mercury Mountaineer cars and light trucks sold in the U.S. for 1980+.

Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Shutoff Switch Location -> 1999-06 Explorer, Explorer Sport & Sport Trac & Mountaineer
Vehicle: 2004 Mercury Mountaineer 4.0 V6 GAS

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mercury Mountaineer AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mercury Mountaineer cars and light trucks from 1990+.

CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 2010 Mercury Mountaineer Premier 4.6 V8 GAS

Front

  • Loosen the front axle wheel hub retainer.
  • With the vehicle in NEUTRAL, position on a hoist.
  • Remove the front wheel and tire assembly.
  • Remove rear disc brake caliper and suspend aside using mechanics wire.
  • Remove front axle wheel hub retaining nut.
  • Remove tie rod end nut and separate tie rod end from knuckle.
  • Remove stabilizer bar link nut.
  • Remove upper ball joint nut and separate upper ball joint from knuckle.
  • Remove CV shaft assembly from vehicle.
  • Reverse procedure to install, noting the following:
    • Torque axle shaft hub nut to 184 ft. lbs.
    • Torque upper ball joint nut to 51 ft....

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mercury Mountaineer AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mercury Mountaineer cars and light trucks sold in the U.S. from mid 1990's+.

Component Locations
Vehicle: 2007 Mercury Mountaineer Premier 4.6 V8 GAS

Refer to F...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mercury Mountaineer AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Mercury Mountaineer cars and light trucks from 1990+.

Starter, Replace
Vehicle: 1999 Mercury Mountaineer 4.0 V6 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove starter motor attaching bolts, then disconnect ground cable if attached to starter mounting bolts and lower starter from vehicle.
  • Disconnect power supply cable from starter.
  • Reverse procedure to insta...

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MAINTENANCE LAMP RESET PROCEDURES FOR Mercury Mountaineer AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Mercury Mountaineer cars and light trucks sold in the U.S. from 1990+.

Ford Motor Co. Trucks -> Air Bag Warning Lamp ->
Vehicle: 2008 Mercury Mountaineer 4.0 V6 GAS

This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the Air Bag warning ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mercury Mountaineer AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mercury Mountaineer cars and light trucks from 1990+

Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 2007 Mercury Mountaineer 4.0 V6 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition heater core inlet hose clamp at thermostat housing.
  • Remove hose from thermostat housing.
  • Reposition heater hose inlet clamp at heater core.
  • Remove heater inlet hose from heater core.
  • Remove hose from vehicle.
  • Reverse procedure to install.

Outlet

  • Drain cooling system into a suitable container.
  • Reposition heater hose outlet clamp at heater core.
  • Disconnect heater outlet ho...

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SERPENTINE BELT SERVICE PROCEDURES FOR Mercury Mountaineer AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Mercury Mountaineer cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1998 Mercury Mountaineer 4.0 V6 GAS

  • Disconnect battery ground cable from battery.
  • Rotate accessory drive belt tensioner counterclockwise to relieve t...

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COMPONENT LOCATION DIAGRAMS FOR Mercury Mountaineer AUTOMOBILES

Component location diagrams for most Mercury Mountaineer cars and light trucks sold in the U.S. from 1990+.

Engine Bulkhead Diagram for 2006 Mercury Mountaineer Luxury 4.6 V8 GASEngine Bulkhead Diagram for 2006 Mercury Mountaineer Luxury 4.6 V8 GAS

Components on diagram:
  • Powertrain Control Module
  • Connector C-175c
  • Connector C-1168
  • Rear Door Diagram for 2002 Mercury Mountaineer  4.0 V6 GASRear Door Diagram for 2002 Mercury Mountaineer 4.0 V6 GAS

    Components on diagram:
  • Door Lock Actuator
  • Power Window Motor
  • Speaker
  • Door Ajar Switch
  • Window Adjust Switch
  • CLICK HERE TO GET FULL ACCESS TO Mercury Mountaineer PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Mercury Mountaineer AUTOMOBILES

    OEM drawn wiring diagrams for most Mercury Mountaineer cars and light trucks sold in the U.S.

    2008 Mercury Mountaineer Premier 4.6 V8 GAS Wiring Diagram2008 Mercury Mountaineer Premier 4.6 V8 GAS Wiring Diagram

    Components on diagram:
  • Transmission Control Module
  • Battery
  • Starter Motor
  • Generator
  • Powertrain Control Module
  • 2003 Mercury Mountaineer  4.6 V8 GAS Wiring Diagram2003 Mercury Mountaineer 4.6 V8 GAS Wiring Diagram

    Components on diagram:
  • Rear Window Defrost Relay
  • Rear Window Defrost Grid
  • Microprocessor
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    TECHNICAL SERVICE BULLETINS FOR Mercury Mountaineer AUTOMOBILES

    OEM TSB listings for most Mercury Mountaineer cars and light trucks sold in the U.S. from 1985+.

    Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION
    Vehicle: 2003 Mercury Mountaineer 4.6 V8 GAS
    Document: REAR AXLE NOISE REPAIR - REVISED
    Vehicle: 2004 Mercury Mountaineer 4.0 V6 FLEX

    Symptoms:
  • Noise
  • Auto Systems:
  • Drive Axles, Shafts, U-Joints, CV-Joints
  • CLICK HERE TO GET FULL ACCESS TO Mercury Mountaineer TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Mercury Mountaineer AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mercury Mountaineer cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mercury Mountaineer cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mercury Mountaineer cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mercury Mountaineer cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Mercury Mountaineer SPECIFICATIONS DATA!

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