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2004 Mercury Mountaineer CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Mercury Mountaineer car and truck repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mercury Mountaineer automobile. Try the Automotix DIY solution today!
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    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mercury mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2004 Mercury Mountaineer vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR 2004 Mercury Mountaineer AUTOMOBILES

    Vacuum & Wiring Diagrams -> Light Trucks & Vans
    Vehicle: 2004 Mercury Mountaineer Premier 4.6 V8 GAS

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    BRAKE SERVICE PROCEDURES FOR 2004 Mercury Mountaineer AUTOMOBILES

    Drum Brakes -> Expedition, Explorer, E-Series, F-Series, Mountaineer, Navigator & Ranger -> Adjustments -> Drums Installed -> Drums Removed -> Expedition, Explorer, F-150, F-250, Mountaineer & Navigator -> Parking Brake Except Rear Disc -> Parking Brake w/Rear Disc -> Service Brake
    Vehicle: 2004 Mercury Mountaineer 4.0 V6 FLEX

    Service Brake

    The rear brake shoes adjust automatically when the vehicle is driven in reverse and the brakes are applied sharply several times. Manual adjustment is required only when brake shoes are replaced. When adjusting rear brakes, ensure parking brake is properly adjusted and adjuster is operating freely.

    Drums Removed
    • With drums removed, clean areas where shoes contact backing plate, then apply suitable lubricant to contact areas. Ensure lubricant does not contaminate linings.
    • Adjust gauge to inside diameter of brake drum using suitable brake shoe adjusting gauge.
    • Reverse tool an...

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Mountaineer BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Mercury Mountaineer AUTOMOBILES

    Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Shutoff Switch Location -> 1999-06 Explorer, Explorer Sport & Sport Trac & Mountaineer
    Vehicle: 2004 Mercury Mountaineer Premier 4.0 V6 GAS

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Mountaineer FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Mercury Mountaineer AUTOMOBILES

    DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
    Vehicle: 2004 Mercury Mountaineer 4.0 V6 FLEX

    Single Cardan, Slip Yoke

    Disassemble

    Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.

    • Index-mark the shaft components.
    • Remove and discard all four snap rings.
    • Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
    • If necessary, use a pair of pliers to remove a bearing cup t...

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    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2004 Mercury Mountaineer AUTOMOBILES

    Description
    Vehicle: 2004 Mercury Mountaineer 4.0 V6 FLEX

    The optional TPMS (Tire Pressure Monitor System) has the ability to monitor the air pressure of all five tires. The tire-mounted pressure sensors transmit signals to the TPMS module by using the valve stem as an antenna. These transmissions are sent approximately every 30 seconds when the vehicle speed exceeds 20 mph....

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    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Mercury Mountaineer AUTOMOBILES

    Starter, Replace
    Vehicle: 2004 Mercury Mountaineer 4.0 V6 FLEX

    • Disconnect battery ground cable.
    • Raise and support vehicle.
    • Remove starter motor electrical connectors.
    • Remove upper and lower starter motor mounting bolts, then starter motor from vehicle.
    • Reverse pr...

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    MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Mercury Mountaineer AUTOMOBILES

    Ford Motor Co. Trucks -> Message Center -> 2003-07 Explorer & Mountaineer -> System Check
    Vehicle: 2004 Mercury Mountaineer 4.0 V6 FLEX

    System Check

    The Message Center will perform a system inspection of monitored systems and will indicate either system is OK or a warning message. To perform the System Check proceed as follows:

    • Place the ignition switch in the On position.
    • Press Message Center Set Up button.
    • From Set Up Menu select System Check.
    • Press the RESET button to start system inspection.
    • The Message Center will cycle through the monitored systems and display an OK or Warning Message for 4 seconds.
    • Depressing the RESET button will cycle the Message Center through of the monitored systems.
    • Pressing ...

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    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Mercury Mountaineer AUTOMOBILES

    Coolant Hose, Replace -> Lower -> Upper
    Vehicle: 2004 Mercury Mountaineer Premier 4.6 V8 GAS

    Lower

    • Drain cooling system into a suitable container.
    • Reposition hose clamp from radiator.
    • Remove radiator outlet hose from radiator.
    • Reposition hose clamp from water pump.
    • Remove radiator outlet hose from water pump and from vehicle.
    • Reverse procedure to in...

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    SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Mercury Mountaineer AUTOMOBILES

    Serpentine Drive Belt, Replace
    Vehicle: 2004 Mercury Mountaineer 4.6 V8 GAS

    • Disconnect battery ground cable from battery.
    • Rotate accessory drive belt tensioner clockwise, using a suitable...

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    COMPONENT LOCATION DIAGRAMS FOR 2004 Mercury Mountaineer AUTOMOBILES

    Component location diagrams for most 2004 Mercury Mountaineer cars and light trucks sold in the U.S. from 1990+.

    Automatic Transmission Diagram for 2004 Mercury Mountaineer  4.0 V6 FLEXAutomatic Transmission Diagram for 2004 Mercury Mountaineer 4.0 V6 FLEX

    Components on diagram:
  • Turbine Shaft Speed Sensor
  • Output Shaft Speed Sensor
  • Digital Transmission Range Sensor
  • Heated Oxygen Sensor #21
  • Heated Oxygen Sensor #22
  • Rear Axle Diagram for 2004 Mercury Mountaineer  4.0 V6 FLEXRear Axle Diagram for 2004 Mercury Mountaineer 4.0 V6 FLEX

    Components on diagram:
  • Trailer Tow Connector
  • Connector C-405
  • Connector C-439
  • CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Mountaineer PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2004 Mercury Mountaineer AUTOMOBILES

    OEM drawn wiring diagrams for most 2004 Mercury Mountaineer cars and light trucks sold in the U.S.

    2004 Mercury Mountaineer  4.0 V6 GAS Wiring Diagram2004 Mercury Mountaineer 4.0 V6 GAS Wiring Diagram

    Components on diagram:
  • A/C Clutch Relay
  • Starter Relay
  • Trailer Tow Relay
  • PCM Power Relay
  • Ignition Relay
  • 2004 Mercury Mountaineer  4.0 V6 GAS Wiring Diagram2004 Mercury Mountaineer 4.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Digital Transmission Range (DTR) Sensor
  • Auto-Dimming Interior Mirror Unit
  • CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Mountaineer WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2004 Mercury Mountaineer AUTOMOBILES

    OEM TSB listings for most 2004 Mercury Mountaineer cars and light trucks sold in the U.S. from 1985+.

    Document: DTC P0505 / P0506 / HESITATION / LOSS OF RPM / DIFFICULTY STARTING / LOW IDLE RPM
    Vehicle: 2004 Mercury Mountaineer 4.0 V6 GAS

    Symptoms:
  • Driveability
  • Starting Problems
  • Auto Systems:
  • Fuel Sys, Driveability, Filters (Air & Fuel)
  • Document: UNITIZED SEAL DIAGNOSIS - LEAK / GREASE OIL SEPARATION - AXLE BEARING SEAL 8.8 IFS, 8.8 IRS, AND 9.75 IRS AXLES - REVISED
    Vehicle: 2004 Mercury Mountaineer 4.6 V8 GAS

    Symptoms:
  • Leaks
  • Auto Systems:
  • Drive Axles, Shafts, U-Joints, CV-Joints
  • CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Mountaineer TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2004 Mercury Mountaineer AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Mercury Mountaineer cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Mercury Mountaineer cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Mercury Mountaineer cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Mercury Mountaineer cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Mountaineer SPECIFICATIONS DATA!

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    Click here to view more details about 2008 Mercury Mountaineer Front Fender, Passenger Side2008 Mercury Mountaineer Front Fender, Passenger Side, A high quality, direct fit OE replacement fender..

    Source: Auto Body Parts Store

    $59.98

    Click here to view more details about 1997 Mercury Mountaineer Bumper Bracket, Front, Passenger Side1997 Mercury Mountaineer Bumper Bracket, Front, Passenger Side, A high quality, OE replacement bumper bracket; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $20.30

    Click here to view more details1998 Mercury Mountaineer Wheel Center Cap, WHEEL CENTER CAP, AFTERMARKET CHROME , , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $23.50

    Click here to view more details2000 Mercury Mountaineer V8, 5 L, 302 CID Rebuilt Engine, Warranty: 7-Year/70,000 Mile, .

    Source: Rebuilt Engines Store

    $1,625.00

    Click here to view more details2007 Mercury Mountaineer Used Engine Computer, ELEC CONT UNIT (ECU); 8-280 (4.6L, STD EMIS (FED), ID 6L2A-BCC THRU BCL, Very Good.

    Source: Used Auto Parts Store

    $161.00

    Click here to view more details2006 Mercury Mountaineer Used Exhaust Manifold, 6-245 (4.0L, SOHC), R., Good.

    Source: Used Auto Parts Store

    $80.00
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