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2004 Mercury Mountaineer CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Mercury Mountaineer car and truck repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mercury Mountaineer automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mercury mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2004 Mercury Mountaineer vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR 2004 Mercury Mountaineer AUTOMOBILES

    Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
    Vehicle: 2004 Mercury Mountaineer 4.0 V6 GAS

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    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Mountaineer A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR 2004 Mercury Mountaineer AUTOMOBILES

    Hydraulic Brake Systems -> Adjustments -> E-Series, Expedition, Explorer, Explorer Sport & Sport/Trac, F-150, F-Super Duty, Mark LT, Mountaineer & Navigator -> Master Cylinder Pushrod -> Ranger
    Vehicle: 2004 Mercury Mountaineer 4.6 V8 GAS

    Master Cylinder Pushrod

    E-Series, Expedition, Explorer, Explorer Sport & Sport/Trac, F-150, F-Super Duty, Mark LT, Mountaineer & Navigator
    • On Expedition, F-150, Mark LT and Navigator models, adjust brake booster to master cylinder pushrod length to .980-.995 inch, Fig. .
    • On Explorer, Explorer Sport and Sport/Trac and Mountaineer models, adjus...

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Mountaineer BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Mercury Mountaineer AUTOMOBILES

    Ford Motor Co. Light Trucks, SUVs & Vans -> Component Locations -> Aviator, 1991-06 Explorer & Mountaineer, 1986-06 Ford Ranger & 1986-90 Bronco II w/Fuel Injected Engine
    Vehicle: 2004 Mercury Mountaineer 4.0 V6 FLEX

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Mountaineer FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Mercury Mountaineer AUTOMOBILES

    CV AXLE SHAFT, Replace
    Vehicle: 2004 Mercury Mountaineer 4.6 V8 GAS

    The electrical power to the air suspension system must be shut off prior to hoisting, jacking or towing an air suspension vehicle. This can be accomplished by turning off the air suspension switch located in the rear jack storage area. Failure to do so can result in unexpected inflation or deflation of the air springs, which can result in shifting of the vehicle during these operations.

    • Raise and support vehicle.
    • Remove wheel and tire assembly.
    • Remove wheel hub retainer nut and washer assembly. Discard wheel hub retainer nut and washer assembly. It is a torque prevailing des...

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Mountaineer DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2004 Mercury Mountaineer AUTOMOBILES

    Reset Procedures
    Vehicle: 2004 Mercury Mountaineer 4.0 V6 FLEX

    If tire pressure is severely low or high the Message Center will display a Warning Tire Very Low, Check Tire Pressure or Check Spare Tire Pressure warning. After correcting tire pressure, proceed as follows:

    • Place the ignition switch in the On position.
    • With the Warning Che...

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Mountaineer TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Mercury Mountaineer AUTOMOBILES

    Alternator, Replace
    Vehicle: 2004 Mercury Mountaineer Premier 4.6 V8 GAS

    • Disconnect battery ground cable.
    • Remove nuts and engine cover assembly.
    • Rotate front end accessory drive belt tensioner clockwise, then position front end accessory drive belt aside.
    • Position protective cover aside, then remove alternator B+ terminal nut.
    • Disconnect alternator B+ terminal and electrical connect...

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    MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Mercury Mountaineer AUTOMOBILES

    Ford Motor Co. Trucks -> Fuel Reset ->
    Vehicle: 2004 Mercury Mountaineer 4.0 V6 FLEX

    The FUEL RESET indicator is grounded through the inertia switch whenever vehicle is in a high force situation. The Inertia F...

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Mountaineer MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Mercury Mountaineer AUTOMOBILES

    Radiator, Replace
    Vehicle: 2004 Mercury Mountaineer 4.6 V8 GAS

    • Raise and support vehicle.
    • Drain cooling system into suitable...

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Mountaineer RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Mercury Mountaineer AUTOMOBILES

    Serpentine Drive Belt, Replace
    Vehicle: 2004 Mercury Mountaineer 4.0 V6 GAS

    • Disconnect battery ground cable from battery.
    • Rotate accessory drive belt tensioner counterclockwise to relieve t...

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Mountaineer SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 2004 Mercury Mountaineer AUTOMOBILES

    Component location diagrams for most 2004 Mercury Mountaineer cars and light trucks sold in the U.S. from 1990+.

    Engine Bulkhead Diagram for 2004 Mercury Mountaineer  4.0 V6 FLEXEngine Bulkhead Diagram for 2004 Mercury Mountaineer 4.0 V6 FLEX

    Components on diagram:
  • Brake Fluid Level Switch
  • Vapor Management Valve
  • Brake Booster Sensor
  • Secondary Brake Pressure Sensor
  • Primary Brake Pressure Sensor
  • Front Body Diagram for 2004 Mercury Mountaineer  4.6 V8 GASFront Body Diagram for 2004 Mercury Mountaineer 4.6 V8 GAS

    Components on diagram:
  • Horn
  • Fog Lamp
  • Connector C-152
  • Connector C-1127
  • Connector C-1101
  • CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Mountaineer PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2004 Mercury Mountaineer AUTOMOBILES

    OEM drawn wiring diagrams for most 2004 Mercury Mountaineer cars and light trucks sold in the U.S.

    2004 Mercury Mountaineer Premier 4.6 V8 GAS Wiring Diagram2004 Mercury Mountaineer Premier 4.6 V8 GAS Wiring Diagram

    Components on diagram:
  • Turbine Shaft Speed (TSS) Sensor
  • Powertrain Control Module (PCM)
  • Output Shaft Speed (OSS) Sensor
  • Intermediate Shaft Speed (ISS) Sensor
  • CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Mountaineer WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2004 Mercury Mountaineer AUTOMOBILES

    OEM TSB listings for most 2004 Mercury Mountaineer cars and light trucks sold in the U.S. from 1985+.

    Document: DTC P0505 / P0506 / HESITATION / LOSS OF RPM / DIFFICULTY STARTING / LOW IDLE RPM
    Vehicle: 2004 Mercury Mountaineer 4.0 V6 GAS

    Symptoms:
  • Driveability
  • Starting Problems
  • Auto Systems:
  • Fuel Sys, Driveability, Filters (Air & Fuel)
  • Document: UNITIZED SEAL DIAGNOSIS - LEAK / GREASE OIL SEPARATION - AXLE BEARING SEAL 8.8 IFS, 8.8 IRS, AND 9.75 IRS AXLES - REVISED
    Vehicle: 2004 Mercury Mountaineer 4.6 V8 GAS

    Symptoms:
  • Leaks
  • Auto Systems:
  • Drive Axles, Shafts, U-Joints, CV-Joints
  • CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Mountaineer TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2004 Mercury Mountaineer AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Mercury Mountaineer cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Mercury Mountaineer cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Mercury Mountaineer cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Mercury Mountaineer cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Mountaineer SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2008 Mercury Mountaineer Front Fender, Passenger Side2008 Mercury Mountaineer Front Fender, Passenger Side, A high quality, direct fit OE replacement fender..

    Source: Auto Body Parts Store

    $59.98

    Click here to view more details about 2001 Mercury Mountaineer Window Regulator, Front, Driver Side2001 Mercury Mountaineer Window Regulator, Front, Driver Side.

    Source: Auto Body Parts Store

    $29.85

    Click here to view more details about 2001 Mercury Mountaineer Parking/signal Lamp, Passenger Side2001 Mercury Mountaineer Parking/signal Lamp, Passenger Side, PARKING/SIGNAL LAMP, RH , , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $27.45

    Click here to view more details about 2000 Mercury Mountaineer V6, 4 L, 245 CID Rebuilt Engine2000 Mercury Mountaineer V6, 4 L, 245 CID Rebuilt Engine, Warranty: 7-Year/70,000 Mile, .

    Source: Rebuilt Engines Store

    $2,328.00

    Click here to view more details2005 Mercury Mountaineer Used Running Board, Driver Side, Running Board, Moulded, Type 1, Factory Installed, Very Good.

    Source: Used Auto Parts Store

    $109.00

    Click here to view more details2008 Mercury Mountaineer Used Wiper Motor Front, (motor only), Very Good.

    Source: Used Auto Parts Store

    $86.00
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