2004 Mercury Mountaineer Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2004 Mercury Mountaineer

  • 2004 Mercury Mountaineer 4.6 V8 GAS, CID:281, Fuel Injection, Aspiration:281, Engine VIN:, Desg:W
  • 2004 Mercury Mountaineer 4.0 V6 GAS, CID:245, Fuel Injection, Aspiration:245, Engine VIN:, Desg:E
  • 2004 Mercury Mountaineer 4.0 V6 FLEX, CID:245, Fuel Injection, Aspiration:245, Engine VIN:, Desg:K
  • 2004 Mercury Mountaineer Premier 4.6 V8 GAS, CID:281, Fuel Injection, Aspiration:281, Engine VIN:, Desg:W
  • 2004 Mercury Mountaineer Premier 4.0 V6 GAS, CID:245, Fuel Injection, Aspiration:245, Engine VIN:, Desg:E

BRAKE SERVICE PROCEDURES FOR 2004 Mercury Mountaineer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mercury Mountaineer cars and light trucks from 1990+.

Anti-Lock Brakes -> Explorer & Mountaineer -> Troubleshooting -> Symptom Chart
Vehicle: 2004 Mercury Mountaineer Premier 4.0 V6 GAS

Symptom Chart

Refer ...

CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Mountaineer BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Mercury Mountaineer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mercury Mountaineer cars and light trucks from 1990+.

Anti-Lock Brakes -> Explorer & Mountaineer -> Description
Vehicle: 2004 Mercury Mountaineer Premier 4.6 V8 GAS

The anti-lock brake system (ABS) module, with or without stability assist, simultaneously manages the anti-lock braking, traction control and engine control systems to maintain vehicle control during deceleration and acceleration. The ABS accomplishes this by communicating with the other modules over the high speed controller area network (HS-CAN) bus.

When the ignition switch is in the RUN position, the module carries out a preliminary electrical check and, at approximately 20 km/h (12 mph), the hydraulic pump motor is turned on for approximately one half-second. Any malfunction of...

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BRAKE SERVICE PROCEDURES FOR 2004 Mercury Mountaineer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mercury Mountaineer cars and light trucks from 1990+.

Disc Brakes -> Inspection -> Brake Bleed -> Brake Disc Service -> Brake Linings -> Brake Roughness -> Caliper Inspection -> General Precautions
Vehicle: 2004 Mercury Mountaineer Premier 4.0 V6 GAS

Brake Linings

Remove both front wheels and inspect the brake discs, calipers and linings. (Wheel bearings should be inspected at this time and repacked if required).

Do not get any oil or grease on the linings. It is recommended that both front wheel sets be replaced whenever a respective shoe and lining is worn or damaged. Inspect and, if required, replace rear brake linings also.

If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.

Brake Roughness

The most common cause of brake chatter on disc brakes is a variation in thickness of the...

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BRAKE SERVICE PROCEDURES FOR 2004 Mercury Mountaineer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mercury Mountaineer cars and light trucks from 1990+.

Drum Brakes -> Expedition, Explorer, E-Series, F-Series, Mountaineer, Navigator & Ranger -> Tightening Specifications
Vehicle: 2004 Mercury Mountaineer 4.6 V8 GAS

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CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Mountaineer BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Mercury Mountaineer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mercury Mountaineer cars and light trucks from 1990+.

Disc Brakes -> Adjustments -> E-250 w/Tension Limiter -> E-450 & E-550 -> E-Super Duty -> Expedition, Explorer, F-Super Duty, Mountaineer & Navigator -> Freestar & Monterey -> Parking Brake -> Rear Disc
Vehicle: 2004 Mercury Mountaineer 4.0 V6 GAS

Parking Brake

Expedition, Explorer, F-Super Duty, Mountaineer & Navigator
Rear Disc
  • Remove rear disc brake rotor as outlined in .
  • Measure inside diameter of parking brake drum using brake adjustment gauge tool No. D81L-1103-A, or equivalent, Fig. .
  • Adjust parking brake shoe to .020 inch (.508 mm) less than drum measurement, Fig. .
  • Reverse procedure to install.
E-Super Duty
E-250 w/Tension Limiter
  • Loosen tension limiter nut to end of tension limiter threads.
  • Depress brake pedal to last detent position (17 clicks).
  • Measure and record exposed length of cinch strap, Fig. .
  • Tighten tension limiter n...

CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Mountaineer BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Mercury Mountaineer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mercury Mountaineer cars and light trucks from 1990+.

Disc Brakes -> Tightening Specifications
Vehicle: 2004 Mercury Mountaineer Premier 4.0 V6 GAS

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CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Mountaineer BRAKE SERVICE PROCEDURES

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