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Dodge CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Dodge
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Dodge AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Trucks & Vans -> THERMOSTAT, REPLACE -> 2.5L Four Cylinder Engine -> 3.0L/V6-181 Engine -> 3.3L & 3.8L/V6-231 Engines -> 3.9L/V6-238 & 5.2L/V8-318 Engines -> 3.9L/V6-238, 5.2L/V8-318 & 5.9L/V8-360 Engines -> 4.0L/6-242 Engine -> 5.2L/V8-318 Engine -> 5.9L Diesel Engine -> 8.0L/V10-488 Engine -> CHEROKEE & WRANGLER -> DAKOTA -> FULL SIZE PICKUPS & VANS -> GRAND CHEROKEE -> MINIVANS
Vehicle: 1995 Dodge RAM 3500 Pickup 8.0 V10 GAS
CHEROKEE & WRANGLER
- Drain coolant from radiator until level is below thermostat housing.
- Remove radiator upper hose and heater hose at thermostat housing.
- Remove thermostat housing and gasket, then the thermostat.
- Reverse procedure to install, noting the following:
- Ensure pellet encircled by coil spring faces engine.
- Ensure thermostat is in recess groove and position thermostat in groove with arrow and air bleed hole on outer flange.
- Install new gasket and torque thermostat housing to 13 ft. lbs.
- Fill coolant to ...
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BRAKE SERVICE PROCEDURES FOR Dodge AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge cars and light trucks from 1990+.
Power Brake Units -> Troubleshooting -> Decreasing Brake Pedal Travel -> Dragging Brakes -> Hard Brake Pedal
Vehicle: 2001 Dodge Neon 2.0 L4 GAS
Decreasing Brake Pedal Travel
If a decreasing brake pedal is encountered, the power brake unit may be binding internally. To test the power brake unit for this condition proceed as follows:
- Place transmission shift lever into Neutral and start engine.
- Increase engine speed to approximately 1500 RPM, close throttle and completely depress brake pedal.
- Slowly release brake pedal and stop engine.
- Remove vacuum check valve and hose from power brake unit. Observe for backward movement of brake pedal.
- If brake pedal moves backward, power brake unit has internal binding. Replace power brake u...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Rampage, Scamp, 1984-2000 Caravan, Town & Country & Voyager
Vehicle: 1991 Dodge Caravan C/V 3.3 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
On models equipped with fuel injected engines, r...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 1995 Dodge Caravan C/V 3.3 V6 CNG
Front
- Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
- Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
- Raise vehicle on jack stands or centered on a frame contact type hoist.
- Remove front tire and wheel assembly from hub.
- Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
- Remove disc brake caliper assembly from steering knuckle. Caliper is removed by fi...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Dodge AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Dodge cars and light trucks sold in the U.S. from mid 1990's+.
Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2009 Dodge Caliber R/T 2.4 L4 GAS
Refer to Figs. through for w...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Dodge cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2009 Dodge Avenger SE 2.4 L4 GAS
- Disconnect and isolate battery ground cable at battery.
- Remove air cleaner box and air tube.
- Remove starter mounting bolt.
- Disconnect electrical connector at throttle body.
- Remove throttle body bolts and remove throttle body.
- Push starter under intake manifold.
- Tip starter nose to...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Dodge AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Dodge cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Chrysler LLC -> 2005-09 300, Magnum, 2006-09 Charger & 2008-09 Challenger
Vehicle: 2009 Dodge Charger R/T 5.7 V8 GAS
The cabin air filter should be replaced every 12,000 miles.
- Open the hood.
- Remove the passenger side air inlet grille from the cowl panel, Fig. .
- Open the cabin air filter door.
- Remove the cabin air filter from the filter housing...
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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Cars -> Low Coolant Warning Lamp ->
Vehicle: 1990 Dodge Daytona Shelby 2.2 L4 GAS
The Low Coolant warning lamp should light whenever coolant level in the coolant reservoir is ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1990 Dodge B350 VAN Sportsman 5.2 V8 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp at radiator outlet and remove hose.
- Reposition hose clamp at water pump and remove hose.
- Remove hose from vehicle.
- Reverse procedure to install.
Upper
- Drain cooling system into a s...
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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2009 Dodge Grand Caravan C/V 3.3 V6 FLEX
- Raise and support vehicle.
- Remove drive belt shield.
- Position a suitable wrench on belt tensioner lug.
- Release belt tension by rotating tensioner clockwise.
- Remove driv...
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COMPONENT LOCATION DIAGRAMS FOR Dodge AUTOMOBILES
Component location diagrams for most Dodge cars and light trucks sold in the U.S. from 1990+.
 Door Components Diagram for 2004 Dodge Neon R/T 2.0 L4 GASComponents on diagram: |
 Rear Door & Window Components Diagram for 1993 Dodge B150 VAN Sportsman 5.2 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Dodge AUTOMOBILES
OEM drawn wiring diagrams for most Dodge cars and light trucks sold in the U.S.
 1989 Dodge Daytona Shelby 2.5 L4 GAS Wiring DiagramComponents on diagram: |
 1987 Dodge Caravan 2.2 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Dodge AUTOMOBILES
OEM TSB listings for most Dodge cars and light trucks sold in the U.S. from 1985+.
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Document: BLACK PLASTIC BODY COMPONENTS - CHALKY RESIDUE Vehicle: 1992 Dodge W150 Pickup 5.2 V8 GAS Auto Systems: |
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Document: INTERMIT TESTS (2.2/2.5L EFI & 2.5L TURBO I)-S/M REV Vehicle: 1989 Dodge Caravan C/V 2.5 L4 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Dodge AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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