Dodge D150 Pickup REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Dodge D150 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge D150 Pickup car and truck repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Dodge D150 Pickup automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Dodge mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Dodge D150 Pickup vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge D150 Pickup cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Trucks & Vans Except Ram 50 -> Cooling System Bleed -> 2.5L/4-150 & 4.0L/6-242 Engines -> 2.5L/4-150 Engine -> 2.5L/4-153 Engine -> 3.0L/V6-181 & 3.3L/V6-201 Engines -> 3.9L/V6-238 & 5.2L/V8-318 Engines -> 4.0L/6-243 Engine -> 5.2L/V8-318 Engine -> Cherokee, Comanche & Grand Cherokee -> Dakota -> Dodge Full Size Trucks & Vans -> Front Wheel Drive Vans -> Wrangler
Vehicle: 1992 Dodge D150 Pickup 5.2 V8 GAS

Dodge Full Size Trucks & Vans

These engines do not require a specified bleed procedure. After filling cooling system, run engine to operating temperature with radiator/pressure cap off. Air will then be automatically bled through cap opening.

Front Wheel Drive Vans

2.5L/4-153 Engine

The 2.5L/4-153 engine, requires venting by removal of plug on top of water box. Fill system with recommended 50 percent mixture of antifreeze and water. Continue to fill cooling system until full.

3.0L/V6-181 & 3.3L/V6-201 Engines

This engine does not re...

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BRAKE SERVICE PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge D150 Pickup cars and light trucks from 1990+.

DISC BRAKES, CHRYSLER CORP. -> General Information -> TROUBLESHOOTING -> BRAKE RATTLE -> BRAKE ROUGHNESS OR CHATTER; PEDAL PUMPING -> CALIPER BRAKE FLUID LEAK -> EXCESSIVE PEDAL EFFORT -> EXCESSIVE PEDAL TRAVEL -> HEAVY BRAKE DRAG -> NO BRAKING EFFECT WHEN PEDAL IS DEPRESSED -> PULL, UNEVEN OR GRABBING BRAKES -> REAR BRAKES LOCKING ON APPLICATION
Vehicle: 1990 Dodge D150 Pickup 5.2 V8 GAS

EXCESSIVE PEDAL TRAVEL

  • Worn brake lining.
  • Pad knock back after cornering or rough road travel.
  • Piston or pad assembly not properly seated or positioned.
  • Air leak or insufficient fluid in system or caliper.
  • Loose wheel bearing adjustment.
  • Damaged or worn caliper piston seal.
  • Improper booster pushrod adjustment.
  • Pads out of flat more than .005 inch.
  • Rear brake automatic adjusters inoperative.
  • Improperly ground rear brake shoe and lining assemblies.

BRAKE ROUGHNESS OR CHATTER; PEDAL PUMPING

  • Excessive lateral runout of rotor.
  • Rotor excessively out of parallel.

EXCESSIVE PEDAL EFFORT

  • Frozen or seiz...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge D150 Pickup cars and light trucks sold in the U.S. for 1980+.

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> D & W Series, Ramcharger, Ram Truck 1500-3500 & Trail Duster 1980-92 All & 1993 3.9L & 5.2L Gasoline Engines
Vehicle: 1991 Dodge D150 Pickup 5.2 V8 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge D150 Pickup cars and light trucks from 1990+.

DRIVESHAFT, Replace
Vehicle: 1993 Dodge D150 Pickup 5.2 V8 GAS

  • With vehicle in neutral, position vehicle on hoist.
  • Mark propeller shaft pinion flange and propeller shaft flange with installation reference marks.
  • If equipped with manual transmission, mark manual transmission flange and propeller shaft flange for installation reference.
  • If equipped with a center bearing, mark an outline of center bearing on center bearing bracket for installation reference. Then support propeller shaft and remove mounting bolts.
  • On all models, remove pinion flange bolts from propeller shaft.
  • Slide prope...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Dodge D150 Pickup cars and light trucks from 1990+.

Starter, Replace
Vehicle: 1991 Dodge D150 Pickup S 5.2 V8 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove heat shield clip and heat shield from starter.
  • Remove starter motor attaching bolts and nuts.
  • Remove solenoid.
  • Disc...

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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge D150 Pickup cars and light trucks sold in the U.S. from 1990+.

Chrysler LLC Trucks -> Check Gauge Warning Lamp ->
Vehicle: 1990 Dodge D150 Pickup 3.9 V6 GAS

When the ignition is turned On, the lamp will light for approximately 2 seconds as a bulb inspection. The PCM continually monitors the engine oil pressure, engine coolant temperature and electrical system voltage. The check gauges lamp w...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge D150 Pickup cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1990 Dodge D150 Pickup 5.9 V8 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp at radiator outlet and remove hose.
  • Reposition hose clamp at water pump and remove hose.
  • Remove hose from vehicle.
  • Reverse procedure to install.

Upper

  • Drain cooling system into a s...

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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge D150 Pickup cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1991 Dodge D150 Pickup 3.9 V6 GAS

Removal

  • Attach a suitable wrench to the pulley mounting bolt of the automatic tensioner.
  • Rotate tensioner assembly clockwise until tension has been relieved.
  • Remove belt from vehicle.

Installation

  • Position drive belt over all pu...

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COMPONENT LOCATION DIAGRAMS FOR Dodge D150 Pickup AUTOMOBILES

Component location diagrams for most Dodge D150 Pickup cars and light trucks sold in the U.S. from 1990+.

Engine Compartment Components Diagram for 1993 Dodge D150 Pickup  3.9 V6 GASEngine Compartment Components Diagram for 1993 Dodge D150 Pickup 3.9 V6 GAS

Components on diagram:
  • Windshield Wiper Motor
  • Powertrain Control Module
  • Fuel Pump Relay
  • Vehicle Speed Control Servo
  • Windshield Washer Motor
  • Transmission Components & Connectors Diagram for 1991 Dodge D150 Pickup S 5.2 V8 GASTransmission Components & Connectors Diagram for 1991 Dodge D150 Pickup S 5.2 V8 GAS

    Components on diagram:
  • Distance Sensor
  • PTU/Overdrive Switch
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    WIRING DIAGRAMS FOR Dodge D150 Pickup AUTOMOBILES

    OEM drawn wiring diagrams for most Dodge D150 Pickup cars and light trucks sold in the U.S.

    1993 Dodge D150 Pickup  5.9 V8 GAS Wiring Diagram1993 Dodge D150 Pickup 5.9 V8 GAS Wiring Diagram

    Components on diagram:
  • Cigar Lighter
  • Glove Box Lamp And Switch
  • Ash Receiver Lamp
  • 1991 Dodge D150 Pickup S 3.9 V6 GAS Wiring Diagram1991 Dodge D150 Pickup S 3.9 V6 GAS Wiring Diagram

    Components on diagram:
  • Horn Relay
  • Horn
  • Horn Switch
  • Clockspring
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    TECHNICAL SERVICE BULLETINS FOR Dodge D150 Pickup AUTOMOBILES

    OEM TSB listings for most Dodge D150 Pickup cars and light trucks sold in the U.S. from 1985+.

    Document: FLOODED ENGINES - PRECAUTIONS BEFORE REPAIRS
    Vehicle: 1990 Dodge D150 Pickup 3.9 V6 GAS

    Symptoms:
  • Driveability
  • Auto Systems:
  • Gasoline Engines
  • Document: WIRE SPLICE REPAIRS
    Vehicle: 1990 Dodge D150 Pickup 3.9 V6 GAS

    Auto Systems:
  • Chassis Electrical, Wiring, Fuses & Breakers, Wipers, Motors
  • CLICK HERE TO GET FULL ACCESS TO Dodge D150 Pickup TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Dodge D150 Pickup AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge D150 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge D150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge D150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge D150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Dodge D150 Pickup SPECIFICATIONS DATA!

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