Dodge D150 Pickup REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Dodge D150 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge D150 Pickup car and truck repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Dodge D150 Pickup automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Dodge mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Dodge D150 Pickup vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge D150 Pickup cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Trucks & Vans Except Ram 50 -> Compressor, Replace -> Cherokee, Comanche & Wrangler -> Except Cherokee, Comanche & Wrangler -> Front Wheel Drive Models -> Installation -> Rear Wheel Drive Models -> Removal
Vehicle: 1992 Dodge D150 Pickup 3.9 V6 GAS

Front Wheel Drive Models

  • Discharge refrigerant from A/C system.
  • Disconnect battery ground cable and compressor clutch electrical connector, then remove drive belts.
  • Disconnect suction and discharge lines from compressor, if necessary.
  • Remove compressor attaching bolts and nuts and the compressor.
  • Reverse procedure to install.

Rear Wheel Drive Models

Except Cherokee, Comanche & Wrangler
Removal
  • Discharge system and remove drive belt.
  • Disconnect suction and discharge lines from ports and plug lines and port...

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BRAKE SERVICE PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge D150 Pickup cars and light trucks from 1990+.

ANTI-LOCK BRAKE SYSTEM, CHRYSLER CORP. -> 1990-91 Chrysler Front Wheel Drive Models -> DIAGNOSIS & TESTING -> ABS WARNING LAMP -> CLEARING FAULT CODES -> SYSTEM SELF DIAGNOSIS
Vehicle: 1991 Dodge D150 Pickup 5.9 V8 GAS

The Bendix Anti-Lock 10 Brake System has self diagnosis capability. The self diagnosis cycle begins when the ignition switch is in the ON position. An electrical check is completed on the ABS components such as wheel speed sensors continuity, system continuity and other relay continuity. During this check the Anti-Lock Light will be on for approximately one to two seconds.

The ABS system is constantly monitored by the CAB. If the CAB detects a fault, it can disable the brake system anti-lock function. Depending on the fault the CAB will light either one or both brake system w...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge D150 Pickup cars and light trucks sold in the U.S. for 1980+.

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1987-93 B Series Vans, D & W Series, Ramcharger & Trail Duster w/Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 1991 Dodge D150 Pickup S 3.9 V6 GAS

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge D150 Pickup cars and light trucks from 1990+.

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> U-Joint with Injected Rings -> U-Joint with Snap Rings
Vehicle: 1990 Dodge D150 Pickup S 3.9 V6 GAS

This procedure describes a propeller shaft equipped with a cardan joint in the tube yoke. For propeller shafts equipped with a companion/slip yoke, repeat the steps to remove the remaining cardan joint.

U-Joint with Snap Rings

Disassemble
  • Tap outside of bearing cap with a drift to loosen snap ring.
  • Remove snap rings from both sides of yoke.
  • Position yoke with grease fitting if equipped, pointing up.
  • Position a socket with a inside diameter large enough to receive bearing cap, beneath yoke on a press.
  • Place another socket with an outside diameter smaller than bearing cap on ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Dodge D150 Pickup cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 1990 Dodge D150 Pickup S 3.9 V6 GAS

  • Disconnect battery ground cable.
  • On air conditioned models, remove air conditioning drive belt and bolts and nuts attaching compressor bracket, then without disconnecting air conditioning refrigerant lines, position air conditioning compressor to allow alternator removal.
  • On all models, remove alternator drive belt and alternator mounting bolts, then move alternator to gain wire connectors access.
  • On models equipped with Bosch alternator, remove B+ terminal nut, f...

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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge D150 Pickup cars and light trucks sold in the U.S. from 1990+.

Chrysler LLC Trucks -> Emission Maintenance Reminder Indicator -> Chrysler, Dodge & Plymouth
Vehicle: 1991 Dodge D150 Pickup 5.2 V8 GAS

This Emission Maintenance Reminder System (Maintenance Required Lamp) is incorporated into the engine controller. The controller stores vehicle mileage into its memory every eight miles, then at 60,000, 82,500 or 120,000 miles it will light the EMR (Maintenance Required) lamp. When the indicated mileage is reached or the EMR lamp is on at all times, the following components must be replaced and the EMR lamp reset:

  • At 60,00 miles, proceed as follows:
    • Replace EGR valve.
    • Clean EGR passage.
    • Replace PCV valve.
  • At 82,500 miles, replace oxygen sensor.
  • At 120,000 miles, proceed as ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge D150 Pickup cars and light trucks from 1990+

Radiator, Replace
Vehicle: 1992 Dodge D150 Pickup 3.9 V6 GAS

  • Disconnect battery ground cable, then drain cooling system into a suitable container.
  • Disconnect throttle cable, then remove hose clamps and hoses.
  • Remove overflow tank hose from filler neck nipple.
  • On models equipped with automatic transmission,disconnect oil cooler hoses f...

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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge D150 Pickup cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1992 Dodge D150 Pickup 5.2 V8 GAS

Removal

  • Attach a suitable wrench to the pulley mounting bolt of the automatic tensioner.
  • Rotate tensioner assembly clockwise until tension has been relieved.
  • Remove belt from vehicle.

Installation

  • Position drive belt over all pu...

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COMPONENT LOCATION DIAGRAMS FOR Dodge D150 Pickup AUTOMOBILES

Component location diagrams for most Dodge D150 Pickup cars and light trucks sold in the U.S. from 1990+.

Engine Compartment Components & Connectors Diagram for 1991 Dodge D150 Pickup S 3.9 V6 GASEngine Compartment Components & Connectors Diagram for 1991 Dodge D150 Pickup S 3.9 V6 GAS

Components on diagram:
  • Starter Relay
  • Ignition Coil
  • Windshield Wiper Motor
  • Speed Control Servo
  • Blower Motor
  • Engine Splices Diagram for 1991 Dodge D150 Pickup  5.9 V8 GASEngine Splices Diagram for 1991 Dodge D150 Pickup 5.9 V8 GAS

    Components on diagram:
  • Splice Z1-1
  • Splice K5-1
  • Splice J-2
  • Splice J-9
  • Splice K-8
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    WIRING DIAGRAMS FOR Dodge D150 Pickup AUTOMOBILES

    OEM drawn wiring diagrams for most Dodge D150 Pickup cars and light trucks sold in the U.S.

    1991 Dodge D150 Pickup  5.2 V8 GAS Wiring Diagram1991 Dodge D150 Pickup 5.2 V8 GAS Wiring Diagram

    Components on diagram:
  • Ignition Switch
  • 1990 Dodge D150 Pickup S 5.2 V8 GAS Wiring Diagram1990 Dodge D150 Pickup S 5.2 V8 GAS Wiring Diagram

    Components on diagram:
  • Ignition Switch
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    TECHNICAL SERVICE BULLETINS FOR Dodge D150 Pickup AUTOMOBILES

    OEM TSB listings for most Dodge D150 Pickup cars and light trucks sold in the U.S. from 1985+.

    Document: LOCK-UP TORQUE CONVERTER - BOLT USAGE CORRECTION
    Vehicle: 1991 Dodge D150 Pickup 5.2 V8 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • Document: 60-WAY ELECTRICAL CONNECTORS - REPAIR KITS RELEASED
    Vehicle: 1985 Dodge D150 Pickup 5.9 V8 GAS

    Auto Systems:
  • Chassis Electrical, Wiring, Fuses & Breakers, Wipers, Motors
  • CLICK HERE TO GET FULL ACCESS TO Dodge D150 Pickup TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Dodge D150 Pickup AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge D150 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge D150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge D150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge D150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

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