Dodge D150 Pickup REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Dodge D150 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge D150 Pickup car and truck repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Dodge D150 Pickup automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Dodge mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Dodge D150 Pickup vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge D150 Pickup cars and light trucks from 1990+

Manual Air Conditioning & Heater System Diagnosis & Testing -> Dakota, D/W 100-350, Ramcharger & Rear Wheel Drive Vans -> A/C Component Diagnosis & Testing -> Blower Motor & Control System Diagnosis -> Compressor Clutch Diagnosis -> Dakota, D/W 150-350 & Ramcharger -> Damped Pressure & Electronic Temperature Cycling Switch Test -> Expansion Valve Test -> Fin Sensor Clutch Switch -> Low & Differential Pressure Cut-Out Switch Test -> Van w/Dual Unit Systems -> Van w/Single Front Unit
Vehicle: 1993 Dodge D150 Pickup 5.2 V8 GAS

Blower Motor & Control System Diagnosis

Refer to Figs. through for electrical diagnosis.

Compressor Clutch Diagnosis

Refer to Fig. for general compressor and clutch diagnosis.

Low & Differential Pressure Cut-Out Switch Test

The Low Pressure Cut-Out Switch is located on the expansion valve and is wired in series with the compressor clutch, Fig. . When refrigerant pressure drops below control point of switch, power to clutch is shutoff. Switch is a sealed, factory calibrated unit. If found defective, it must be replaced.

    ...

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BRAKE SERVICE PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge D150 Pickup cars and light trucks from 1990+.

Anti-lock Brakes -> Dakota, Full Size Pickups & Vans & Ramcharger -> Troubleshooting -> Four Wheel Anti-Lock Brake System -> Rear Wheel Anti-Lock (RWAL) Brake System
Vehicle: 1992 Dodge D150 Pickup 3.9 V6 GAS

Rear Wheel Anti-Lock (RWAL) Brake System

Refer to "Wiring Diagrams" in "Vehicle Systems" to aid diagnosis

RWAL system malfunctions are indicated by a warning lamp on the instrument cluster. If such a malfunction occurs, proceed as follows:

  • Inspect brake fluid level and correct as necessary.
  • Visually inspect ABS hydraulic and electrical connections and correct as necessary.
  • If hydraulic system leaks or weak or corroded electrical connections are not evident, road test vehicle to inspect vehicle for driveability conditions such as low or spongy pedal, brake pulling or grabbing.
  • Ensure parki...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge D150 Pickup cars and light trucks sold in the U.S. for 1980+.

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 1988-93 D Series & Ramcharger 2WD w/3.9L, 5.2L & 5.9L Gasoline Fuel Injected Engines
Vehicle: 1992 Dodge D150 Pickup 3.9 V6 GAS

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge D150 Pickup cars and light trucks from 1990+.

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> U-Joint with Injected Rings -> U-Joint with Snap Rings
Vehicle: 1991 Dodge D150 Pickup 5.2 V8 GAS

This procedure describes a propeller shaft equipped with a cardan joint in the tube yoke. For propeller shafts equipped with a companion/slip yoke, repeat the steps to remove the remaining cardan joint.

U-Joint with Snap Rings

Disassemble
  • Tap outside of bearing cap with a drift to loosen snap ring.
  • Remove snap rings from both sides of yoke.
  • Position yoke with grease fitting if equipped, pointing up.
  • Position a socket with a inside diameter large enough to receive bearing cap, beneath yoke on a press.
  • Place another socket with an outside diameter smaller than bearing cap on ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Dodge D150 Pickup cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 1993 Dodge D150 Pickup 5.2 V8 GAS

  • Disconnect battery ground cable.
  • Attach a suitable socket and wrench to automatic tensioner pulley mounting bolt.
  • Rotate tensioner assembly clockwise until belt tension is relieved, then remove belt from idler pulley.
  • Remove belt, then lower alternator mounting bolt and nut from vehicle.
  • Remove upper alternator mounting bolt, then a...

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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge D150 Pickup cars and light trucks sold in the U.S. from 1990+.

Chrysler LLC Trucks -> Transmission Temperature Indicator Lamp -> Dodge
Vehicle: 1990 Dodge D150 Pickup S 5.2 V8 GAS

If this lamp is lit while operating the vehicle, operate engine at idle speed or fast idle with transmissio...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge D150 Pickup cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1991 Dodge D150 Pickup 5.2 V8 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp at radiator outlet and remove hose.
  • Reposition hose clamp at water pump and remove hose.
  • Remove hose from vehicle.
  • Reverse procedure to install.

Upper

  • Drain cooling system into a s...

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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge D150 Pickup cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1990 Dodge D150 Pickup 5.9 V8 GAS

Removal

  • Attach a wrench to pulley mounting bolt of automatic tensioner. The threads on this bolt are lefthand.
  • Release tension from belt by rotating tensioner counterclockwise. When all belt tension has been released remove belt from tensioner first, then o...

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COMPONENT LOCATION DIAGRAMS FOR Dodge D150 Pickup AUTOMOBILES

Component location diagrams for most Dodge D150 Pickup cars and light trucks sold in the U.S. from 1990+.

Four Wheel Drive Indicator Lamp Switch Diagram for 1989 Dodge D150 Pickup  5.2 V8 GASFour Wheel Drive Indicator Lamp Switch Diagram for 1989 Dodge D150 Pickup 5.2 V8 GAS

Components on diagram:
  • Four Wheel Drive Indicator Lamp Switch
  • Engine Compartment Component Location  Diagram for 1990 Dodge D150 Pickup  5.2 V8 GASEngine Compartment Component Location Diagram for 1990 Dodge D150 Pickup 5.2 V8 GAS

    Components on diagram:
  • Starter Relay
  • Starter
  • Heater Control Module
  • A/C Damped Pressure Switch
  • Engine Controller
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    WIRING DIAGRAMS FOR Dodge D150 Pickup AUTOMOBILES

    OEM drawn wiring diagrams for most Dodge D150 Pickup cars and light trucks sold in the U.S.

    1988 Dodge D150 Pickup  5.9 V8 GAS Wiring Diagram1988 Dodge D150 Pickup 5.9 V8 GAS Wiring Diagram

    Components on diagram:
  • Vacuum Solenoid
  • Diagnostic Connector
  • Dual Vacuum Solenoid
  • Electronic Speed Switch
  • Electronic Spark Advance Engine Electronics
  • 1993 Dodge D150 Pickup  5.9 V8 GAS Wiring Diagram1993 Dodge D150 Pickup 5.9 V8 GAS Wiring Diagram

    Components on diagram:
  • Left Front Door Switch
  • Left Front Door Motor
  • Right Door Cowl Top Disconnect
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    TECHNICAL SERVICE BULLETINS FOR Dodge D150 Pickup AUTOMOBILES

    OEM TSB listings for most Dodge D150 Pickup cars and light trucks sold in the U.S. from 1985+.

    Document: BRAKES/REAR - PREMATURE WEAR (12" DRUMS) - REVISED
    Vehicle: 1990 Dodge D150 Pickup 5.9 V8 GAS

    Symptoms:
  • Uneven Wear
  • Auto Systems:
  • Brakes, Power Brakes, Traction Control
  • Document: WIRING INSTALLATION - TRAILER TOWING - PRECAUTIONS
    Vehicle: 1990 Dodge D150 Pickup S 3.9 V6 GAS

    Auto Systems:
  • Chassis Electrical, Wiring, Fuses & Breakers, Wipers, Motors
  • CLICK HERE TO GET FULL ACCESS TO Dodge D150 Pickup TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Dodge D150 Pickup AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge D150 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge D150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge D150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge D150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Dodge D150 Pickup SPECIFICATIONS DATA!

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