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Dodge D150 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge D150 Pickup car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge D150 Pickup automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge D150 Pickup cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Trucks & Vans Except Ram 50 -> Condenser, Replace -> 2.5L Engine -> 4.0L Engine -> Comanche & Cherokee -> Grand Cherokee -> Wrangler
Vehicle: 1992 Dodge D150 Pickup 5.2 V8 GAS
Comanche & Cherokee
2.5L Engine
Condenser is removed together with receiver-dehydrator as an assembly.
- Discharge refrigerant from system, then drain cooling system.
- Remove fan shroud and radiator hoses, then disconnect transmission cooler lines if equipped.
- Disconnect A/C lines from condenser. Plug all open lines to prevent entry of dirt and moisture into system.
- Remove radiator and condenser as an assembly.
- Remove attaching screws and separate radiator and condenser.
- Remove receiver-drier from the condenser.
- Revers...
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BRAKE SERVICE PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge D150 Pickup cars and light trucks from 1990+.
DRUM BRAKES, CHRYSLER CORP. -> Drum Brakes, Chrylser -> PARKING BRAKE, Adjust -> FRONT WHEEL DRIVE MODELS -> RAM 50 -> RAM RAIDER -> REAR WHEEL DRIVE EXCEPT RAM RAIDER & RAM 50
Vehicle: 1991 Dodge D150 Pickup 5.2 V8 GAS
FRONT WHEEL DRIVE MODELS
- Raise and support vehicle.
- Release parking brake and back off cable adjustment to slacken cable.
- Tighten cable adjusting nut until a slight drag is obtained while rotating wheels.
- Loosen cable adjusting nut until rear wheels rotate freely, then an additional two turns.
- Apply and release parking brake to check for proper operation. The rear wheels should rotate without dragging.
REAR WHEEL DRIVE EXCEPT RAM RAIDER & RAM 50
- Release parking brake lever and loosen cable adjusting nut to be sure cable is slack.
- With rear wheel brakes properly adjusted tighten ca...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge D150 Pickup cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> D & W Series, Ramcharger, Ram Truck 1500-3500 & Trail Duster 1980-92 All & 1993 3.9L & 5.2L Gasoline Engines
Vehicle: 1992 Dodge D150 Pickup 5.2 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge D150 Pickup cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> U-Joint with Injected Rings -> U-Joint with Snap Rings
Vehicle: 1993 Dodge D150 Pickup 5.2 V8 GAS
This procedure describes a propeller shaft equipped with a cardan joint in the tube yoke. For propeller shafts equipped with a companion/slip yoke, repeat the steps to remove the remaining cardan joint.
U-Joint with Snap Rings
Disassemble
- Tap outside of bearing cap with a drift to loosen snap ring.
- Remove snap rings from both sides of yoke.
- Position yoke with grease fitting if equipped, pointing up.
- Position a socket with a inside diameter large enough to receive bearing cap, beneath yoke on a press.
- Place another socket with an outside diameter smaller than bearing cap on ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Dodge D150 Pickup cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1991 Dodge D150 Pickup 3.9 V6 GAS
- Disconnect battery ground cable.
- On air conditioned models, remove air conditioning drive belt and bolts and nuts attaching compressor bracket, then without disconnecting air conditioning refrigerant lines, position air conditioning compressor to allow alternator removal.
- On all models, remove alternator drive belt and alternator mounting bolts, then move alternator to gain wire connectors access.
- On models equipped with Bosch alternator, remove B+ terminal nut, f...
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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge D150 Pickup cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Trucks -> Check Gauge Warning Lamp ->
Vehicle: 1993 Dodge D150 Pickup 3.9 V6 GAS
When the ignition is turned On, the lamp will light for approximately 2 seconds as a bulb inspection. The PCM continually monitors the engine oil pressure, engine coolant temperature and electrical system voltage. The check gauges lamp w...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge D150 Pickup cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1991 Dodge D150 Pickup 3.9 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition hose clamp at heater core and remove hose.
- Reposition hose clamp at intake manifold and remove hose.
- Remove hose from vehicle.
- Reverse procedure...
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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge D150 Pickup cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1990 Dodge D150 Pickup 5.9 V8 GAS
Removal
- Attach a wrench to pulley mounting bolt of automatic tensioner. The threads on this bolt are lefthand.
- Release tension from belt by rotating tensioner counterclockwise. When all belt tension has been released remove belt from tensioner first, then o...
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COMPONENT LOCATION DIAGRAMS FOR Dodge D150 Pickup AUTOMOBILES
Component location diagrams for most Dodge D150 Pickup cars and light trucks sold in the U.S. from 1990+.
 Stop & Parking Components & Connectors Diagram for 1991 Dodge D150 Pickup S 5.2 V8 GASComponents on diagram: |
 Engine Components & Connectors Diagram for 1991 Dodge D150 Pickup S 3.9 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Dodge D150 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most Dodge D150 Pickup cars and light trucks sold in the U.S.
 1993 Dodge D150 Pickup 5.2 V8 GAS Wiring DiagramComponents on diagram: |
 1991 Dodge D150 Pickup 5.9 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Dodge D150 Pickup AUTOMOBILES
OEM TSB listings for most Dodge D150 Pickup cars and light trucks sold in the U.S. from 1985+.
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Document: RWAL - DIAGNOSTIC TROUBLE CODE 11 DIAGNOSING INFO Vehicle: 1989 Dodge D150 Pickup 5.9 V8 GAS Auto Systems: |
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Document: FUEL PUMP (IN-TANK ELEC) - PRECAUTIONS DURING R&R Vehicle: 1987 Dodge D150 Pickup 5.9 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Dodge D150 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge D150 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge D150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge D150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge D150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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