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Dodge B250 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge B250 VAN car and truck repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Dodge B250 VAN automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Dodge mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Dodge B250 VAN vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Dodge B250 VAN AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge B250 VAN cars and light trucks from 1990+

    Manual Air Conditioning & Heater System Diagnosis & Testing -> Dakota, D/W 100-350, Ramcharger & Rear Wheel Drive Vans -> A/C Component Diagnosis & Testing -> Blower Motor & Control System Diagnosis -> Compressor Clutch Diagnosis -> Dakota, D/W 150-350 & Ramcharger -> Damped Pressure & Electronic Temperature Cycling Switch Test -> Expansion Valve Test -> Fin Sensor Clutch Switch -> Low & Differential Pressure Cut-Out Switch Test -> Van w/Dual Unit Systems -> Van w/Single Front Unit
    Vehicle: 1992 Dodge B250 VAN 5.2 V8 GAS

    Blower Motor & Control System Diagnosis

    Refer to Figs. through for electrical diagnosis.

    Compressor Clutch Diagnosis

    Refer to Fig. for general compressor and clutch diagnosis.

    Low & Differential Pressure Cut-Out Switch Test

    The Low Pressure Cut-Out Switch is located on the expansion valve and is wired in series with the compressor clutch, Fig. . When refrigerant pressure drops below control point of switch, power to clutch is shutoff. Switch is a sealed, factory calibrated unit. If found defective, it must be replaced.

      ...

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    BRAKE SERVICE PROCEDURES FOR Dodge B250 VAN AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge B250 VAN cars and light trucks from 1990+.

    Disc Brakes -> B 150/250/350, Ramcharger w/2WD, 1992 Ramcharger w/4WD, 1992-93 D 150/250/350 w/Gasoline Engine & 1992 W 150 -> Caliper Service -> Assemble -> Disassemble -> Installation -> Overhaul -> Removal
    Vehicle: 1993 Dodge B250 VAN 5.2 V8 CNG

    Removal

    • Raise and support vehicle, then remove front wheels.
    • Disconnect and cap flexible brake line, then remove caliper retaining clips and anti-rattle springs, Fig. .
    • Remove caliper from disc by slowly sliding caliper assembly out and away from disc.
    • Remove inboard and outboard brake pads from caliper as outlined under "Brake Pad Service."

    Overhaul

    Disassemble
    • With caliper and pads removed as outlined previously, place the caliper onto the upper control arm and slowly depress brake pedal, in turn hydraulically pushing piston out of bore.
    • Support pedal below first inch of pedal travel to...

    CLICK HERE TO GET FULL ACCESS TO Dodge B250 VAN BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge B250 VAN AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge B250 VAN cars and light trucks sold in the U.S. for 1980+.

    DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1994-2003 Ram Van 1500-3500 -> Normal Service -> Severe Service
    Vehicle: 1994 Dodge B250 VAN 3.9 V6 GAS

    Normal Service

    Repla...

    CLICK HERE TO GET FULL ACCESS TO Dodge B250 VAN FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge B250 VAN AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge B250 VAN cars and light trucks from 1990+.

    DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
    Vehicle: 1990 Dodge B250 VAN Sportsman 5.9 V8 GAS

    The following procedure is described for a propeller shaft equipped with only a cardan joint in the tube yoke. If the propeller shaft is equipped with a companion yoke, simply repeat the following steps to remove the cardan joint from the companion yoke after removing the cardan joint from the tube yoke. Individual components of cardan universal joints are not serviceable. If worn or leaking, they must be replaced as an assembly.

    Disassemble

    • Remove propeller shaft.
    • Using a soft drift, tap outside of bearing cap assembly to loosen snap ring.
    • Remove snap rings from both si...

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    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge B250 VAN AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Dodge B250 VAN cars and light trucks from 1990+.

    Alternator, Replace
    Vehicle: 1993 Dodge B250 VAN 3.9 V6 GAS

    • Disconnect battery ground cable.
    • Attach a suitable socket and wrench to automatic tensioner pulley mounting bolt.
    • Rotate tensioner assembly clockwise until belt tension is relieved, then remove belt from idler pulley.
    • Remove belt, then lower alternator mounting bolt and nut from vehicle.
    • Remove upper alternator mounting bolt, then a...

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    MAINTENANCE LAMP RESET PROCEDURES FOR Dodge B250 VAN AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge B250 VAN cars and light trucks sold in the U.S. from 1990+.

    Chrysler LLC Trucks -> Anti-Lock Brake System Warning Lamp -> Chrysler, Dodge & Plymouth
    Vehicle: 1990 Dodge B250 VAN 5.2 V8 GAS

    The amber lamp monitors anti-lock brake system condition. The lamp should be on during engine starting, but should go off when the self-diagnostic system determines proper system operation. If the lamp remains On, a fault in the anti-lock brake system is indicated. After diagnosis and re...

    CLICK HERE TO GET FULL ACCESS TO Dodge B250 VAN MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge B250 VAN AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge B250 VAN cars and light trucks from 1990+

    Radiator, Replace
    Vehicle: 1994 Dodge B250 VAN Sportsman 5.2 V8 GAS

    • Disconnect battery ground cable, then drain cooling system into a suitable container.
    • Remove upper hose clamps and hoses, then the overflow tank hose from filler neck fitting.
    • Remove fan shroud mounting bolts, then move shroud to rear on engine.
    • Remove top mounting bolts.
    • On models equipped air conditioning, remove grille, then remove condenser mounting bolts.
    • On all models, raise a...

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    SERPENTINE BELT SERVICE PROCEDURES FOR Dodge B250 VAN AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge B250 VAN cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace -> Installation -> Removal
    Vehicle: 1991 Dodge B250 VAN Sportsman 5.2 V8 GAS

    Removal

    • Attach a suitable wrench to the pulley mounting bolt of the automatic tensioner.
    • Rotate tensioner assembly clockwise until tension has been relieved.
    • Remove belt from vehicle.

    Installation

    • Position drive belt over all pu...

    CLICK HERE TO GET FULL ACCESS TO Dodge B250 VAN SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Dodge B250 VAN AUTOMOBILES

    Component location diagrams for most Dodge B250 VAN cars and light trucks sold in the U.S. from 1990+.

    Engine Compartment Components Diagram for 1992 Dodge B250 VAN Sportsman 5.2 V8 GASEngine Compartment Components Diagram for 1992 Dodge B250 VAN Sportsman 5.2 V8 GAS

    Components on diagram:
  • Ignition Off Draw Connector
  • Fuel Pump Relay
  • Daytime Running Lamp Module
  • Part Throttle Unlock Relay
  • Headlamp Ground
  • Engine Components Diagram for 1989 Dodge B250 VAN Sportsman 5.9 V8 GASEngine Components Diagram for 1989 Dodge B250 VAN Sportsman 5.9 V8 GAS

    Components on diagram:
  • Throttle Body Temperature Sensor
  • Canister Purge Solenoid
  • Oxygen Sensor
  • Oil Pressure Switch
  • MAP Sensor
  • CLICK HERE TO GET FULL ACCESS TO Dodge B250 VAN PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Dodge B250 VAN AUTOMOBILES

    OEM drawn wiring diagrams for most Dodge B250 VAN cars and light trucks sold in the U.S.

    1991 Dodge B250 VAN Sportsman 3.9 V6 GAS Wiring Diagram1991 Dodge B250 VAN Sportsman 3.9 V6 GAS Wiring Diagram

    Components on diagram:
  • Battery
  • Alternator
  • 1991 Dodge B250 VAN  5.2 V8 GAS Wiring Diagram1991 Dodge B250 VAN 5.2 V8 GAS Wiring Diagram

    Components on diagram:
  • Left Power Window Switch
  • Window Regulator Motor Left Front Door
  • CLICK HERE TO GET FULL ACCESS TO Dodge B250 VAN WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Dodge B250 VAN AUTOMOBILES

    OEM TSB listings for most Dodge B250 VAN cars and light trucks sold in the U.S. from 1985+.

    Document: RWD A/T IDENTIFICATION PROCEDURES - REV
    Vehicle: 1992 Dodge B250 VAN 3.9 V6 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • Document: INSTALLATION OF RADIO TRANSMITTING EQUIPMENT
    Vehicle: 1992 Dodge B250 VAN Sportsman 3.9 V6 GAS

    Auto Systems:
  • Aux Equip, Phone, Jacks, Trailer Hitches, Towing
  • CLICK HERE TO GET FULL ACCESS TO Dodge B250 VAN TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Dodge B250 VAN AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge B250 VAN cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge B250 VAN cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge B250 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge B250 VAN cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Dodge B250 VAN SPECIFICATIONS DATA!

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    Click here to view more details about 1984 Dodge B250 Van V8, 5.2 L, 318 CID Rebuilt Engine1984 Dodge B250 Van V8, 5.2 L, 318 CID Rebuilt Engine, With smog, passenger car and light truck application, flat lifters., Warranty: 3-Year/100,000 Mile, .

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    Click here to view more details1992 Dodge B250 VAN Used Alternator, 3.9, MANUAL, 4X2 90 AMP, 7 GROOVE PULLEY, Very Good.

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    Click here to view more details1992 Dodge B250 VAN Used A/C Compressor, 5.9, AUTO, RWD 8-360 (5.9L), Very Good.

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