Dodge RAM 2500 Pickup REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

Auto Parts Search


Dodge RAM 2500 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

Help me findSearch

Select Year

2005200420032002
2001200019991998
1997199619951994

Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge RAM 2500 Pickup car and truck repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Dodge RAM 2500 Pickup automobile. Try the Automotix DIY solution today!
DIY REPAIR SAMPLES > CONTINUE EXPLORING >
Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Dodge mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Dodge RAM 2500 Pickup vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Dodge RAM 2500 Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge RAM 2500 Pickup cars and light trucks from 1990+

Cooling Fans -> Light Trucks & Vans -> Description -> 4.0L Engine -> 4.7L Engine -> Caravan, Town & Country & Voyager -> Dakota & Durango -> Grand Cherokee -> Liberty -> Pacifica -> PT Cruiser
Vehicle: 2003 Dodge RAM 2500 Pickup 8.0 V10 GAS

Caravan, Town & Country & Voyager

The two-speed electric cooling fan is controlled by the Powertrain Control Module (PCM). The A/C compressor pressure transducer and engine coolant temperature sensor send signals to the Powertrain Control Module (PCM) which, in turn, activates the fan through a fan relay.

Refer to Fig. , for electric fan mode operation.

Dakota & Durango

The electronic cooling fan is controlled by the Powertrain Control Module (PCM). The PCM determines fan operation by using signals from the engine coolant temperature sensor, A/C pressure s...

CLICK HERE TO GET FULL ACCESS TO Dodge RAM 2500 Pickup A/C & HEATER SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR Dodge RAM 2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge RAM 2500 Pickup cars and light trucks from 1990+.

Disc Brakes -> Full Size Pickup -> Tightening Specifications
Vehicle: 1998 Dodge RAM 2500 Pickup Club CAB 5.9 L6 DIESEL

[[table data]]

CLICK HERE TO GET FULL ACCESS TO Dodge RAM 2500 Pickup BRAKE SERVICE PROCEDURES

FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge RAM 2500 Pickup AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge RAM 2500 Pickup cars and light trucks sold in the U.S. for 1980+.

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> Ram Truck 1500-3500 w/Diesel Engine -> Normal Service -> Severe Service
Vehicle: 2000 Dodge RAM 2500 Pickup 5.9 L6 DIESEL

Normal Service

1991-98 models, replace every 12,000 miles

1999-01 models, replace at 30,000 miles, then every 15,000 miles thereafter

2002-0...

CLICK HERE TO GET FULL ACCESS TO Dodge RAM 2500 Pickup FUEL FILTER REPLACEMENT PROCEDURES

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge RAM 2500 Pickup AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge RAM 2500 Pickup cars and light trucks from 1990+.

DRIVESHAFT, Replace -> Front -> Install -> Rear -> Remove
Vehicle: 1999 Dodge RAM 2500 Pickup 8.0 V10 GAS

Front

Remove
  • Shift transmission and transfer case to their neutral positions. Raise and support vehicle. Remove skid plate, if equipped.
  • Using a suitable marker, mark a line across yoke at transfer case, link yoke, and propeller shaft yoke at rear of front propeller shaft for installation reference.
  • Mark a line across propeller shaft yoke and pinion shaft yoke for installation reference.
  • Remove universal joint strap bolts at pinion shaft yoke.
  • Remove bolts holding propeller shaft to transfer case yoke flange.
  • Remove propeller shaft.
Install
  • Position front propeller shaft under vehicl...

CLICK HERE TO GET FULL ACCESS TO Dodge RAM 2500 Pickup DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge RAM 2500 Pickup AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Dodge RAM 2500 Pickup cars and light trucks from 1990+.

Starter, Replace
Vehicle: 2004 Dodge RAM 2500 Pickup 5.7 V8 GAS

  • Remove battery ground cable.
  • Raise and support vehicle.
  • On models equipped with 4WD, remove support bracket bolts, then pry support bracket to gain access to lower starter mounting bolt.
  • On all models, remove starter motor bolts.
  • Move starter motor toward front of vehicle far enough for nose of starter pinion to clear housing. Do not let starter motor hang from wire harness.
  • Tilt nose downward, then l...

CLICK HERE TO GET FULL ACCESS TO Dodge RAM 2500 Pickup STARTER & ALTERNATOR REPLACEMENT PROCEDURES

MAINTENANCE LAMP RESET PROCEDURES FOR Dodge RAM 2500 Pickup AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge RAM 2500 Pickup cars and light trucks sold in the U.S. from 1990+.

Chrysler LLC Trucks -> Electronic Throttle Control Indicator ->
Vehicle: 2004 Dodge RAM 2500 Pickup 5.9 L6 DIESEL

When the ignition is turned On, the lamp will light for approximately 6-12 seconds as a bulb inspection. If the lamp is illuminated with the engine running, the vehicle is usually drivable but the electronic throttle system must be diagnosed and servic...

CLICK HERE TO GET FULL ACCESS TO Dodge RAM 2500 Pickup MAINTENANCE LAMP RESET PROCEDURES

RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge RAM 2500 Pickup AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge RAM 2500 Pickup cars and light trucks from 1990+

Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1997 Dodge RAM 2500 Pickup 8.0 V10 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition heater core inlet hose clamp at intake manifold.
  • Remove hose from intake manifold.
  • Reposition heater hose inlet clamp at heater core.
  • Remove heater inlet hose from heater core.
  • Remove hose from vehicle.
  • Reverse procedure to install.

Outlet

  • Drain cooling system into a suitable container.
  • Reposition heater hose outlet clamp at heater core.
  • Disconnect heater outlet hose from he...

CLICK HERE TO GET FULL ACCESS TO Dodge RAM 2500 Pickup RADIATOR & HOSE REPLACEMENT PROCEDURES

SERPENTINE BELT SERVICE PROCEDURES FOR Dodge RAM 2500 Pickup AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge RAM 2500 Pickup cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1995 Dodge RAM 2500 Pickup 5.9 V8 GAS

  • Attach a suitable wrench to pulley mounting bolt of automatic tensioner.
  • Rotate tensioner assembly clockwise until tension has been relieved.
  • Remove belt from vehicle.
  • Position new drive belt over all pulleys ex...

CLICK HERE TO GET FULL ACCESS TO Dodge RAM 2500 Pickup SERPENTINE BELT SERVICE PROCEDURES

COMPONENT LOCATION DIAGRAMS FOR Dodge RAM 2500 Pickup AUTOMOBILES

Component location diagrams for most Dodge RAM 2500 Pickup cars and light trucks sold in the U.S. from 1990+.

I/P Electrical Connectors Diagram for 1998 Dodge RAM 2500 Pickup Quad CAB 5.9 L6 DIESELI/P Electrical Connectors Diagram for 1998 Dodge RAM 2500 Pickup Quad CAB 5.9 L6 DIESEL

Components on diagram:
  • Transmission Overdrive Switch
  • Data Link Connector
  • Ignition Switch
  • Blower Motor
  • Multi-Function Switch
  • Engine Connectors Diagram for 1998 Dodge RAM 2500 Pickup  5.9 L6 DIESELEngine Connectors Diagram for 1998 Dodge RAM 2500 Pickup 5.9 L6 DIESEL

    Components on diagram:
  • Idle Air Control Motor
  • Throttle Position Sensor
  • Generator
  • MAP Sensor
  • Crankshaft Position Sensor
  • CLICK HERE TO GET FULL ACCESS TO Dodge RAM 2500 Pickup PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Dodge RAM 2500 Pickup AUTOMOBILES

    OEM drawn wiring diagrams for most Dodge RAM 2500 Pickup cars and light trucks sold in the U.S.

    1994 Dodge RAM 2500 Pickup  5.9 L6 DIESEL Wiring Diagram1994 Dodge RAM 2500 Pickup 5.9 L6 DIESEL Wiring Diagram

    Components on diagram:
  • Transmission Overdrive Switch
  • Transmission Temperature Sensor
  • Transmission Overdrive Solenoid
  • Powertrain Control Module
  • 2001 Dodge RAM 2500 Pickup Quad CAB 5.9 L6 DIESEL Wiring Diagram2001 Dodge RAM 2500 Pickup Quad CAB 5.9 L6 DIESEL Wiring Diagram

    Components on diagram:
  • Transmission Solenoid Assembly
  • Transmission Control Relay
  • Generator
  • Powertrain Control Module
  • Leak Detection Pump
  • CLICK HERE TO GET FULL ACCESS TO Dodge RAM 2500 Pickup WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Dodge RAM 2500 Pickup AUTOMOBILES

    OEM TSB listings for most Dodge RAM 2500 Pickup cars and light trucks sold in the U.S. from 1985+.

    Document: ENGINE COOLANT - PROPYLENE VS ETHYLENE GLYCOL
    Vehicle: 1997 Dodge RAM 2500 Pickup 5.9 L6 DIESEL

    Auto Systems:
  • Chemicals, Antifreeze, Additives
  • Cooling, Water Pump, Drive Belts, Pulleys
  • Document: SURGE AT 43-50 MPH - 5.2/5.9L - REV EGR GASKET - REV
    Vehicle: 1995 Dodge RAM 2500 Pickup 5.9 V8 GAS

    Symptoms:
  • Driveability
  • Auto Systems:
  • Fuel Sys, Driveability, Filters (Air & Fuel)
  • Emission Controls, Vacuum Hoses
  • CLICK HERE TO GET FULL ACCESS TO Dodge RAM 2500 Pickup TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Dodge RAM 2500 Pickup AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge RAM 2500 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge RAM 2500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge RAM 2500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge RAM 2500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Dodge RAM 2500 Pickup SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    More parts
    Help me findSearch
    Auto Repair Quick Search
    Help me find
    Search DIY repair manuals by VIN...
    Vehicle Identification Number is a unique serial number used by the automotive industry to identify individual motor vehicles

    Find out what info we have for your vehicle

    Get the Complete Technical Service Bulletins!
    Get the Complete Technical Service Bulletins!Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your Dodge RAM 2500 Pickup vehicle.
    Access the Complete guide!
    Need To Fix Your Car or Truck?
    Save Money With Free Car Insurance Quote
    FREE car insurance quote
    Enter Zip Code:
    Auto Repair Quick Search
    Help me find