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1994 Dodge RAM 2500 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1994 Dodge RAM 2500 Pickup AUTOMOBILES
Component Replacement & Adjustment -> Light Trucks & Vans -> EXPANSION VALVE, REPLACE -> CHEROKEE -> DAKOTA, FULL SIZE VANS & MINIVANS -> WRANGLER
Vehicle: 1994 Dodge RAM 2500 Pickup 8.0 V10 GAS
CHEROKEE
- Discharge A/C system, then remove coolant bottle and bracket.
- Disconnect A/C hoses from expansion valve.
- Disconnect expansion valve from evaporator core inlet and outlet tubes, then remove expansion valve.
- Reverse procedure to install. Charge A/C system and leak test to ensure proper operation.
DAKOTA, FULL SIZE VANS & MINIVANS
- Discharge refrigerant from A/C system, then disconnect electrical connector from cut-out switch, if equipped.
- Remove bolt from center of plumbing sealing plate, Figs. and , then ca...
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BRAKE SERVICE PROCEDURES FOR 1994 Dodge RAM 2500 Pickup AUTOMOBILES
Anti-lock Brakes -> Dakota, Full Size Pickups & Vans & Ramcharger -> Diagnosis & Testing -> 1992-95 -> 1996 -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Interpretation -> Four Wheel Anti-Lock Brake System -> Rear Wheel Anti-Lock (RWAL) Brake System
Vehicle: 1994 Dodge RAM 2500 Pickup 5.9 L6 DIESEL
Accessing Diagnostic Trouble Codes
Rear Wheel Anti-Lock (RWAL) Brake System
1992-95
To read diagnostic trouble codes, momentarily ground the diagnostic connector and count the number of flashes of the anti-lock indicator lamp. One long flash will indicate the beginning of the diagnostic trouble code number sequence, followed by short flashes as a continuation of the diagnostic trouble code. The long flash and short flashes must be counted together to determine a stored diagnostic trouble code. Note the following:
- On Dakota models, the diagnostic connector is located on the passe...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1994 Dodge RAM 2500 Pickup AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> B Series Vans, Dakota, Durango, D & W Series, Ramcharger, Ram Truck 1500-3500 & Ram Van 1500-3500 w/Fuel Injection -> Less Fuel Pressure Test Port -> Multipoint Fuel Injection -> Throttle Body Fuel Injection -> With Fuel Pressure Test Port
Vehicle: 1994 Dodge RAM 2500 Pickup 5.9 L6 DIESEL
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive st...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1994 Dodge RAM 2500 Pickup AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> U-Joint with Injected Rings -> U-Joint with Snap Rings
Vehicle: 1994 Dodge RAM 2500 Pickup 5.9 L6 DIESEL
This procedure describes a propeller shaft equipped with a cardan joint in the tube yoke. For propeller shafts equipped with a companion/slip yoke, repeat the steps to remove the remaining cardan joint.
U-Joint with Snap Rings
Disassemble
- Tap outside of bearing cap with a drift to loosen snap ring.
- Remove snap rings from both sides of yoke.
- Position yoke with grease fitting if equipped, pointing up.
- Position a socket with a inside diameter large enough to receive bearing cap, beneath yoke on a press.
- Place another socket with an outside diameter smaller than bearing cap on ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1994 Dodge RAM 2500 Pickup AUTOMOBILES
Alternator, Replace
Vehicle: 1994 Dodge RAM 2500 Pickup 5.9 V8 GAS
- Disconnect battery ground cable.
- Remove alternator drive belt.
- Remove alternator pivot bolt, then remove mounting bolts.
- Remove nuts from wiring harness hold down, ground terminal and field terminals.
- Remove wire connectors, then alternator from ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1994 Dodge RAM 2500 Pickup AUTOMOBILES
Chrysler LLC Trucks -> Anti-Lock Brake System Warning Lamp -> Chrysler, Dodge & Plymouth
Vehicle: 1994 Dodge RAM 2500 Pickup 5.2 V8 GAS
The amber lamp monitors anti-lock brake system condition. The lamp should be on during engine starting, but should go off when the self-diagnostic system determines proper system operation. If the lamp remains On, a fault in the anti-lock brake system is indicated. After diagnosis and re...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1994 Dodge RAM 2500 Pickup AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1994 Dodge RAM 2500 Pickup 8.0 V10 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump inlet tube.
- Remove radiator outlet hose from water pump inlet tube and from vehicle.
- Reverse proc...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1994 Dodge RAM 2500 Pickup AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1994 Dodge RAM 2500 Pickup 5.2 V8 GAS
- Attach a suitable wrench to pulley mounting bolt of automatic tensioner.
- Rotate tensioner assembly clockwise until tension has been relieved.
- Remove belt from vehicle.
- Position new drive belt over all pulleys ex...
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COMPONENT LOCATION DIAGRAMS FOR 1994 Dodge RAM 2500 Pickup AUTOMOBILES
Component location diagrams for most 1994 Dodge RAM 2500 Pickup cars and light trucks sold in the U.S. from 1990+.
Engine Compartment Components Diagram for 1994 Dodge RAM 2500 Pickup 5.9 L6 DIESEL Components on diagram: |
Rear Cab Splices Diagram for 1994 Dodge RAM 2500 Pickup 5.2 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1994 Dodge RAM 2500 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 1994 Dodge RAM 2500 Pickup cars and light trucks sold in the U.S.
1994 Dodge RAM 2500 Pickup 5.9 V8 GAS Wiring Diagram Components on diagram: |
1994 Dodge RAM 2500 Pickup 5.9 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1994 Dodge RAM 2500 Pickup AUTOMOBILES
OEM TSB listings for most 1994 Dodge RAM 2500 Pickup cars and light trucks sold in the U.S. from 1985+.
Document: CHILD SEAT TETHER ANCHOR INSTALLATION - REV Vehicle: 1994 Dodge RAM 2500 Pickup 5.2 V8 GAS Auto Systems: |
Document: AUTOMATIC TRANSMISSION FLUID USAGE - ATF+4 (TYPE MS9602) - REVISED Vehicle: 1994 Dodge RAM 2500 Pickup 5.2 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1994 Dodge RAM 2500 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1994 Dodge RAM 2500 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1994 Dodge RAM 2500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1994 Dodge RAM 2500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1994 Dodge RAM 2500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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