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Dodge RAM 1500 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge RAM 1500 VAN car and truck repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Dodge RAM 1500 VAN automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Dodge mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Dodge RAM 1500 VAN vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Dodge RAM 1500 VAN AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge RAM 1500 VAN cars and light trucks from 1990+

    Component Replacement & Adjustment -> Cherokee, Dakota, Durango, Full Size Pickup, Full Size Van, Grand Cherokee, Liberty & Wrangler -> Thermostat, Replace -> 2.5L Engine -> 3.9L, 5.2L & 5.9L Engines -> 4.0L Engine -> 4.7L Engine -> 5.2L & 5.9L Engines -> 5.9L Diesel Engine -> 8.0L Engine -> Cherokee & Wrangler -> Dakota -> Except 8.0L Engine -> Full Size Pickups & Full Size Vans -> Grand Cherokee -> Liberty
    Vehicle: 2002 Dodge RAM 1500 VAN 3.9 V6 GAS

    Cherokee & Wrangler

    • Drain coolant from radiator until level is below thermostat housing.
    • Remove upper radiator hose, then heater hose at thermostat housing and engine coolant sensor wire.
    • Remove thermostat housing bolts and gasket, then the thermostat.
    • Reverse procedure to install, noting the following:
      • Ensure pellet encircled by coil spring faces engine.
      • Ensure thermostat is in recess groove and position thermostat in groove with arrow and air bleed hole on outer flange pointing up.
      • Install new gasket and torque thermosta...

    CLICK HERE TO GET FULL ACCESS TO Dodge RAM 1500 VAN A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Dodge RAM 1500 VAN AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge RAM 1500 VAN cars and light trucks from 1990+.

    Hydraulic Brake Systems -> Component Replacement -> Caravan, Town & Country & Voyager -> Except Caravan, Town & Country & Voyager -> Master Cylinder
    Vehicle: 2002 Dodge RAM 1500 VAN 3.9 V6 GAS

    Master Cylinder

    Except Caravan, Town & Country & Voyager
    • With engine stopped, pump brake pedal four or five times to deplete vacuum in power booster.
    • Disconnect brake lines at master cylinder.
    • Remove ground wire from combination valve bracket.
    • Remove master cylinder retaining nuts,. Fig. .
    • Slide combination valve bracket off cylinder mounting studs. Loosen or disconnect brake lines at rear anti-lock valve and combination valve, if required.
    • Remove master cylinder.
    • Reverse procedure to install. Tighten master cylinder mounting nuts and fluid line nuts as specified in. Fig. .
    Caravan...

    CLICK HERE TO GET FULL ACCESS TO Dodge RAM 1500 VAN BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge RAM 1500 VAN AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge RAM 1500 VAN cars and light trucks sold in the U.S. for 1980+.

    DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> B Series Vans, Dakota, Durango, D & W Series, Ramcharger, Ram Truck 1500-3500 & Ram Van 1500-3500 w/Fuel Injection -> Less Fuel Pressure Test Port -> Multipoint Fuel Injection -> Throttle Body Fuel Injection -> With Fuel Pressure Test Port
    Vehicle: 2001 Dodge RAM 1500 VAN 5.9 V8 GAS

    Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

    Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

    After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive st...

    CLICK HERE TO GET FULL ACCESS TO Dodge RAM 1500 VAN FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge RAM 1500 VAN AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge RAM 1500 VAN cars and light trucks from 1990+.

    DRIVESHAFT, Replace -> Install -> Remove
    Vehicle: 2002 Dodge RAM 1500 VAN 3.9 V6 GAS

    Remove

    • Raise and support vehicle.
    • Shift transmission to Neutral position.
    • Using a suitable marker, mark a line across axle pinion yoke, or companion flange, and propeller shaft, or companion yoke for installation reference.
    • On models with Dana axle, remove bolts holding universal joint clamps to pinion yoke.
    • On models with Corporate axle, remove bolts holding companion yoke to companion flange.
    • Slide slip yoke off of transmission, or transfer case, ou...

    CLICK HERE TO GET FULL ACCESS TO Dodge RAM 1500 VAN DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge RAM 1500 VAN AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Dodge RAM 1500 VAN cars and light trucks from 1990+.

    Starter, Replace
    Vehicle: 2000 Dodge RAM 1500 VAN 5.2 V8 GAS

    • Remove battery ground cable.
    • Raise and support vehicle.
    • Remove nut and lockwasher securing starter motor to mounting stud on manual transmission clutch housing or automatic transmission torque converter housing.
    • While supporting starter with one hand, remove upper mounting screw from starter.
    • On models equipped with automatic transmission,slide transmission cooler tube bracket forward on tubes far enough for starter motor flange to be removed from lower mounting stud.
    • On all models, move starter motor towards front of vehicle...

    CLICK HERE TO GET FULL ACCESS TO Dodge RAM 1500 VAN STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Dodge RAM 1500 VAN AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge RAM 1500 VAN cars and light trucks sold in the U.S. from 1990+.

    Chrysler LLC Trucks -> Check Engine Lamp -> Chrysler, Dodge, Jeep & Plymouth Except Ram 50
    Vehicle: 2003 Dodge RAM 1500 VAN 5.9 V8 GAS

    On models less OBD II, the Check Engine lamp should light for approximately 3 seconds after the ignition has been turned On as a bulb inspection. If improper or no signals are received by the Powertrain Control Module (PCM) from various sensors and monitored systems or if the PCM enters its Limp-In mode, the PCM will light the Check Engine lamp. On Chrysler, Dodge and Plymouth models, After diagnosing and servicing the vehicle, the PCM memory will be cleared after approximately 40 to 100 ignition key On-Off cycles or by using a suitable scan tool. ...

    CLICK HERE TO GET FULL ACCESS TO Dodge RAM 1500 VAN MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge RAM 1500 VAN AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge RAM 1500 VAN cars and light trucks from 1990+

    Heater Hose, Replace -> Bypass -> Inlet -> Outlet
    Vehicle: 2000 Dodge RAM 1500 VAN 3.9 V6 GAS

    Inlet

    • Drain cooling system into a suitable container.
    • Reposition heater core inlet hose clamp at intake manifold.
    • Remove hose from intake manifold.
    • Reposition heater hose inlet clamp at heater core.
    • Remove heater inlet hose from heater core.
    • Remove hose from vehicle.
    • Reverse procedure to install.

    Outlet

    • Drain cooling system into a suitable container.
    • Reposition heater hose outlet clamp at heater core.
    • Disconnect heater outlet hose from heater cor...

    CLICK HERE TO GET FULL ACCESS TO Dodge RAM 1500 VAN RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Dodge RAM 1500 VAN AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge RAM 1500 VAN cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 2001 Dodge RAM 1500 VAN 5.2 V8 GAS

    • Attach a suitable wrench to pulley mounting bolt of automatic tensioner.
    • Rotate tensioner assembly clockwise until tension has been relieved.
    • Remove belt from vehicle.
    • Position new drive belt over all pulleys ex...

    CLICK HERE TO GET FULL ACCESS TO Dodge RAM 1500 VAN SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Dodge RAM 1500 VAN AUTOMOBILES

    Component location diagrams for most Dodge RAM 1500 VAN cars and light trucks sold in the U.S. from 1990+.

    LH Front Body Connectors Diagram for 2001 Dodge RAM 1500 VAN  3.9 V6 GASLH Front Body Connectors Diagram for 2001 Dodge RAM 1500 VAN 3.9 V6 GAS

    Components on diagram:
  • Airbag Control Module
  • Connector C-202
  • Connector C-203
  • Connector C-204
  • Connector C-306
  • Engine Components Diagram for 2003 Dodge RAM 1500 VAN  5.9 V8 GASEngine Components Diagram for 2003 Dodge RAM 1500 VAN 5.9 V8 GAS

    Components on diagram:
  • Fuel Injector No. 4
  • Fuel Injector No. 6
  • Ignition Coil
  • Fuel Injector No. 2
  • Engine Coolant Temperature Sensor
  • CLICK HERE TO GET FULL ACCESS TO Dodge RAM 1500 VAN PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Dodge RAM 1500 VAN AUTOMOBILES

    OEM drawn wiring diagrams for most Dodge RAM 1500 VAN cars and light trucks sold in the U.S.

    2003 Dodge RAM 1500 VAN  3.9 V6 GAS Wiring Diagram2003 Dodge RAM 1500 VAN 3.9 V6 GAS Wiring Diagram

    Components on diagram:
  • Wiper Relay
  • Central Timer Module
  • 2002 Dodge RAM 1500 VAN  3.9 V6 GAS Wiring Diagram2002 Dodge RAM 1500 VAN 3.9 V6 GAS Wiring Diagram

    Components on diagram:
  • Power Mirror Switch
  • Passenger Power Mirror
  • Driver Power Mirror
  • CLICK HERE TO GET FULL ACCESS TO Dodge RAM 1500 VAN WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Dodge RAM 1500 VAN AUTOMOBILES

    OEM TSB listings for most Dodge RAM 1500 VAN cars and light trucks sold in the U.S. from 1985+.

    Document: INTERMITTENT LOCKING/UNLOCKING OF DOORS WITHOUT ACTIVATING THE POWER DOOR LOCK SWITCH - REVISED
    Vehicle: 2003 Dodge RAM 1500 VAN 5.9 V8 GAS

    Symptoms:
  • Erratic Operation
  • Auto Systems:
  • Glass, Doors, Hood, Decklid, Tailgate, Liftgate, Locks
  • Document: INTERMITTENT HARSH ENGAGE INTO REVERSE - 42RE/46RE
    Vehicle: 2000 Dodge RAM 1500 VAN 5.2 V8 GAS

    Symptoms:
  • Driveability
  • Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • CLICK HERE TO GET FULL ACCESS TO Dodge RAM 1500 VAN TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Dodge RAM 1500 VAN AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge RAM 1500 VAN cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge RAM 1500 VAN cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge RAM 1500 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge RAM 1500 VAN cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Dodge RAM 1500 VAN SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2002 Dodge Ram 1500 Van Bumper, Rear2002 Dodge Ram 1500 Van Bumper, Rear.

    Source: Auto Body Parts Store

    $125.83

    Click here to view more details about 2003 Dodge Ram 1500 Van Third Brake Light2003 Dodge Ram 1500 Van Third Brake Light, With crystal clear lens; FMVSS-108, DOT and SAE approved; A high quality, direct fit OE replacement third brake light..

    Source: Auto Body Parts Store

    $94.56

    Click here to view more details2010 Dodge Avenger Aftermarket Wheel Covers, AFTERMARKET WHEEL COVERS, 16 INCH, SILVER ABS 5 WIDE RAISED SPOKE, LUG COVERBOLT ON APPLICATION, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $29.45

    Click here to view more details2000 Dodge Ram 1500 Van V8, 5.9 L, 360 CID Rebuilt Engine, Magnum, roller can, oil filter plate has 6 holes, bolt down rockers, Warranty: 7-Year/70,000 Mile, .

    Source: Rebuilt Engines Store

    $1,799.00
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