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Dodge RAM 3500 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge RAM 3500 VAN car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge RAM 3500 VAN automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Dodge RAM 3500 VAN AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge RAM 3500 VAN cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Trucks & Vans -> Heater & A/C Control Unit, Replace -> 1998-99 Full Size Vans -> Cherokee & Wrangler -> Dakota & Durango -> Full Size Pickups -> Grand Cherokee -> Minivans
Vehicle: 1999 Dodge RAM 3500 VAN 5.2 V8 CNG
Cherokee & Wrangler
- Remove instrument panel bezel using a suitable wide blade flat tool and pry bezel away from instrument panel, then lower down glove box door.
- Reach through glove box opening and disconnect vacuum harness .
- Remove control panel attaching screws and pull control unit far enough away to disconnect electrical connectors and control cables.
- Remove control unit.
- Reverse procedure to install.
Dakota & Durango
- Using a suitable wide flat blade tool, pry cluster bezel away from instrument panel, Fig....
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BRAKE SERVICE PROCEDURES FOR Dodge RAM 3500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge RAM 3500 VAN cars and light trucks from 1990+.
Disc Brakes -> Full Size Vans -> Brake Pad Service -> Installation -> Removal
Vehicle: 2003 Dodge RAM 3500 VAN 5.2 V8 CNG
Removal
- Remove caliper assembly as outlined under. "Caliper Service."
- Remove inboard and outboard pads from caliper adapter.
- Remove anti-rattle springs from caliper adapter.
Installation
Remove approximately 1/4 of the brake fluid from t...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge RAM 3500 VAN AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge RAM 3500 VAN cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 2005-06 Liberty w/2.4L & 3.7L Engines, 2005-06 Grand Cherokee, 1998-06 Durango, 1994-06 Dakota (Except 1994 2.5L), Ram Truck 1500-3500, Ram Van 1500-3500
Vehicle: 2001 Dodge RAM 3500 VAN 5.2 V8 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge RAM 3500 VAN AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge RAM 3500 VAN cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Install -> Remove
Vehicle: 1999 Dodge RAM 3500 VAN 5.9 V8 GAS
Remove
- Raise and support vehicle.
- Shift transmission to Neutral position.
- Using a suitable marker, mark a line across axle pinion yoke, or companion flange, and propeller shaft, or companion yoke for installation reference.
- On models with Dana axle, remove bolts holding universal joint clamps to pinion yoke.
- On models with Corporate axle, remove bolts holding companion yoke to companion flange.
- Slide slip yoke off of transmission, or transfer case, ou...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge RAM 3500 VAN AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Dodge RAM 3500 VAN cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2003 Dodge RAM 3500 VAN 5.2 V8 GAS
- Remove battery ground cable.
- Remove alternator drive belt.
- Remove alternator pivot bolt and mounting bolts and nuts.
- Remove battery positive terminal retaining nuts.
- Remove ground terminal and field terminal retaining nuts.
- Remove upper alte...
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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge RAM 3500 VAN AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge RAM 3500 VAN cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Trucks -> Emission Maintenance Reminder Indicator -> Chrysler, Dodge & Plymouth
Vehicle: 2001 Dodge RAM 3500 VAN 5.2 V8 GAS
This Emission Maintenance Reminder System (Maintenance Required Lamp) is incorporated into the engine controller. The controller stores vehicle mileage into its memory every eight miles, then at 60,000, 82,500 or 120,000 miles it will light the EMR (Maintenance Required) lamp. When the indicated mileage is reached or the EMR lamp is on at all times, the following components must be replaced and the EMR lamp reset:
- At 60,00 miles, proceed as follows:
- Replace EGR valve.
- Clean EGR passage.
- Replace PCV valve.
- At 82,500 miles, replace oxygen sensor.
- At 120,000 miles, proceed as ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge RAM 3500 VAN AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge RAM 3500 VAN cars and light trucks from 1990+
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1999 Dodge RAM 3500 VAN 5.2 V8 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at intake manifold.
- Remove hose from intake manifold.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Drain cooling system into a suitable container.
- Reposition heater hose outlet clamp at heater core.
- Disconnect heater outlet hose from heater cor...
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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge RAM 3500 VAN AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge RAM 3500 VAN cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2000 Dodge RAM 3500 VAN 5.2 V8 CNG
- Attach a suitable wrench to pulley mounting bolt of automatic tensioner.
- Rotate tensioner assembly clockwise until tension has been relieved.
- Remove belt from vehicle.
- Position new drive belt over all pulleys ex...
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COMPONENT LOCATION DIAGRAMS FOR Dodge RAM 3500 VAN AUTOMOBILES
Component location diagrams for most Dodge RAM 3500 VAN cars and light trucks sold in the U.S. from 1990+.
 Right Front Door Components Diagram for 2003 Dodge RAM 3500 VAN 5.9 V8 GASComponents on diagram: |
 Data Link Connector Diagram for 2002 Dodge RAM 3500 VAN 5.2 V8 CNGComponents on diagram: |
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WIRING DIAGRAMS FOR Dodge RAM 3500 VAN AUTOMOBILES
OEM drawn wiring diagrams for most Dodge RAM 3500 VAN cars and light trucks sold in the U.S.
 2002 Dodge RAM 3500 VAN 5.2 V8 GAS Wiring DiagramComponents on diagram: |
 2001 Dodge RAM 3500 VAN 5.9 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Dodge RAM 3500 VAN AUTOMOBILES
OEM TSB listings for most Dodge RAM 3500 VAN cars and light trucks sold in the U.S. from 1985+.
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Document: RECORDABLE COMPACT DISCS USED IN CD PLAYERS Vehicle: 2000 Dodge RAM 3500 VAN 5.2 V8 LPG Auto Systems: |
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Document: GENERIC SCAN TOOL Vehicle: 2002 Dodge RAM 3500 VAN 5.9 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Dodge RAM 3500 VAN AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge RAM 3500 VAN cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge RAM 3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge RAM 3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge RAM 3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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