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Dodge RAM 3500 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    1999

    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge RAM 3500 VAN car and truck repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Dodge RAM 3500 VAN automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Dodge mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Dodge RAM 3500 VAN vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Dodge RAM 3500 VAN AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge RAM 3500 VAN cars and light trucks from 1990+

    A/C & Cooling System Maintenance -> DaimlerChrysler Corp. -> 1997-2003 Dodge Full Size Vans
    Vehicle: 2000 Dodge RAM 3500 VAN 5.2 V8 LPG

    [[table data]]

    CLICK HERE TO GET FULL ACCESS TO Dodge RAM 3500 VAN A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Dodge RAM 3500 VAN AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge RAM 3500 VAN cars and light trucks from 1990+.

    Disc Brakes -> Full Size Vans -> Caliper Service -> 1997 -> 1998-2001 -> Assemble -> Disassemble -> Installation -> Overhaul -> Removal
    Vehicle: 2001 Dodge RAM 3500 VAN 5.9 V8 GAS

    Removal

    • Raise and support vehicle, then remove front wheels.
    • Disconnect and cap flexible brake line.
    • On 1997 models, remove caliper retaining clips and anti-rattle springs.
    • On 1998-2001 models, remove caliper retaining bolts.
    • On all models, remove caliper from disc by slowly sliding caliper assembly out and away from disc.
    • On 1997 models, remove inboard and outboard brake pads from caliper as outlined under "Brake Pad Service."

    Overhaul

    Disassemble
    • On 1997 models, remove brake pads. Pad interior of caliper with shop towels to cushion and protect piston during removal.
    • On all models, drain b...

    CLICK HERE TO GET FULL ACCESS TO Dodge RAM 3500 VAN BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge RAM 3500 VAN AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge RAM 3500 VAN cars and light trucks sold in the U.S. for 1980+.

    DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> B Series Vans, Ram Van 1500-3500 & 1983-80 Voyager 1994-03 All & 1993 5.9L Gasoline Engine
    Vehicle: 2000 Dodge RAM 3500 VAN 5.2 V8 GAS

    Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

    Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

    After ...

    CLICK HERE TO GET FULL ACCESS TO Dodge RAM 3500 VAN FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge RAM 3500 VAN AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge RAM 3500 VAN cars and light trucks from 1990+.

    DRIVESHAFT, Replace -> Install -> Remove
    Vehicle: 2003 Dodge RAM 3500 VAN 5.2 V8 GAS

    Remove

    • Raise and support vehicle.
    • Shift transmission to Neutral position.
    • Using a suitable marker, mark a line across axle pinion yoke, or companion flange, and propeller shaft, or companion yoke for installation reference.
    • On models with Dana axle, remove bolts holding universal joint clamps to pinion yoke.
    • On models with Corporate axle, remove bolts holding companion yoke to companion flange.
    • Slide slip yoke off of transmission, or transfer case, ou...

    CLICK HERE TO GET FULL ACCESS TO Dodge RAM 3500 VAN DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge RAM 3500 VAN AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Dodge RAM 3500 VAN cars and light trucks from 1990+.

    Alternator, Replace
    Vehicle: 1999 Dodge RAM 3500 VAN 5.2 V8 GAS

    • Remove battery ground cable.
    • Remove alternator drive belt.
    • Remove alternator pivot bolt and mounting bolts and nuts.
    • Remove upper alternator mounting bolt, lower mounting bolt and nut.
    • Remove wiring harness hold down and battery positive terminal retaining nuts.
    • Remove ground terminal and field terminal retaining nu...

    CLICK HERE TO GET FULL ACCESS TO Dodge RAM 3500 VAN STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Dodge RAM 3500 VAN AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge RAM 3500 VAN cars and light trucks sold in the U.S. from 1990+.

    Chrysler LLC Trucks -> Check Engine Lamp -> Chrysler, Dodge, Jeep & Plymouth Except Ram 50
    Vehicle: 2002 Dodge RAM 3500 VAN 5.2 V8 GAS

    On models less OBD II, the Check Engine lamp should light for approximately 3 seconds after the ignition has been turned On as a bulb inspection. If improper or no signals are received by the Powertrain Control Module (PCM) from various sensors and monitored systems or if the PCM enters its Limp-In mode, the PCM will light the Check Engine lamp. On Chrysler, Dodge and Plymouth models, After diagnosing and servicing the vehicle, the PCM memory will be cleared after approximately 40 to 100 ignition key On-Off cycles or by using a suitable scan tool. ...

    CLICK HERE TO GET FULL ACCESS TO Dodge RAM 3500 VAN MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge RAM 3500 VAN AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge RAM 3500 VAN cars and light trucks from 1990+

    Heater Hose, Replace -> Bypass -> Inlet -> Outlet
    Vehicle: 2003 Dodge RAM 3500 VAN 5.9 V8 GAS

    Inlet

    • Drain cooling system into a suitable container.
    • Reposition heater core inlet hose clamp at engine.
    • Remove hose from engine.
    • Reposition heater hose inlet clamp at heater core.
    • Remove heater inlet hose from heater core.
    • Remove hose from vehicle.
    • Reverse procedure to install.

    Outlet

    • Drain cooling system into a suitable container.
    • Reposition heater hose outlet clamp at heater core.
    • Disconnect heater outlet hose from he...

    CLICK HERE TO GET FULL ACCESS TO Dodge RAM 3500 VAN RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Dodge RAM 3500 VAN AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge RAM 3500 VAN cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 2001 Dodge RAM 3500 VAN 5.9 V8 GAS

    • Attach a wrench to pulley mounting bolt of automatic tensioner. Threads on this bolt are lefthand.
    • Release tension from belt by rotating tensioner counterclockwise. When all belt tension has been released remove belt from tensioner first, then oth...

    CLICK HERE TO GET FULL ACCESS TO Dodge RAM 3500 VAN SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Dodge RAM 3500 VAN AUTOMOBILES

    Component location diagrams for most Dodge RAM 3500 VAN cars and light trucks sold in the U.S. from 1990+.

    Door Opening Components Diagram for 2000 Dodge RAM 3500 VAN  5.2 V8 CNGDoor Opening Components Diagram for 2000 Dodge RAM 3500 VAN 5.2 V8 CNG

    Components on diagram:
  • Rear Door Ajar Switch
  • Engine Splices Diagram for 2000 Dodge RAM 3500 VAN  5.9 V8 GASEngine Splices Diagram for 2000 Dodge RAM 3500 VAN 5.9 V8 GAS

    Components on diagram:
  • Splice S-130
  • CLICK HERE TO GET FULL ACCESS TO Dodge RAM 3500 VAN PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Dodge RAM 3500 VAN AUTOMOBILES

    OEM drawn wiring diagrams for most Dodge RAM 3500 VAN cars and light trucks sold in the U.S.

    2002 Dodge RAM 3500 VAN  5.2 V8 GAS Wiring Diagram2002 Dodge RAM 3500 VAN 5.2 V8 GAS Wiring Diagram

    Components on diagram:
  • Radio
  • Left Front Door Speaker
  • Right Rear Speaker
  • Left Rear Speaker
  • Right Front Door Speaker
  • 2003 Dodge RAM 3500 VAN  5.9 V8 GAS Wiring Diagram2003 Dodge RAM 3500 VAN 5.9 V8 GAS Wiring Diagram

    Components on diagram:
  • Headlamp Switch
  • Radio
  • Instrument Cluster
  • CLICK HERE TO GET FULL ACCESS TO Dodge RAM 3500 VAN WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Dodge RAM 3500 VAN AUTOMOBILES

    OEM TSB listings for most Dodge RAM 3500 VAN cars and light trucks sold in the U.S. from 1985+.

    Document: SAFETY SYSTEMS - VEHICLE MODIFICATIONS/REPAIR
    Vehicle: 2002 Dodge RAM 3500 VAN 5.2 V8 CNG

    Auto Systems:
  • Chassis Electrical, Wiring, Fuses & Breakers, Wipers, Motors
  • Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED
    Vehicle: 1999 Dodge RAM 3500 VAN 5.2 V8 LPG

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • CLICK HERE TO GET FULL ACCESS TO Dodge RAM 3500 VAN TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Dodge RAM 3500 VAN AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge RAM 3500 VAN cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge RAM 3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge RAM 3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge RAM 3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Dodge RAM 3500 VAN SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details2003 Dodge Ram 3500 Van Bumper, Front.

    Source: Auto Body Parts Store

    $202.71

    Click here to view more details about 2002 Dodge Ram 3500 Van Step Bumper, Rear2002 Dodge Ram 3500 Van Step Bumper, Rear, With step pad provision; With holes for license light, license plate, and molding; A high quality, OE replacement step bumper; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $188.39

    Click here to view more details2003 Dodge Fullsize Pickup 16" X 6.5" Steel Wheel, STEEL WHEEL, 16 X 6.5, 8 STUDS/LUGS, 6.5" BOLT DIA, 8 OVAL HOLES, BLACK, UNIVERSAL; STEEL, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $64.45

    Click here to view more details2001 Dodge Ram 3500 Van V8, 5.2 L, 318 CID Rebuilt Engine, Magnum, roller cam, bolt down rocker arms. Will not fit "B" body vans., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,799.00

    Click here to view more details2001 Dodge RAM 3500 VAN Used Wiper Motor Front, Very Good.

    Source: Used Auto Parts Store

    $62.00

    Click here to view more details2001 Dodge RAM 3500 VAN Used Wiper Motor Front, 3500, Very Good.

    Source: Used Auto Parts Store

    $62.00
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