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Dodge RAM 3500 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    1999

    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge RAM 3500 VAN car and truck repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Dodge RAM 3500 VAN automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Dodge mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Dodge RAM 3500 VAN vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Dodge RAM 3500 VAN AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge RAM 3500 VAN cars and light trucks from 1990+

    Component Replacement & Adjustment -> Light Trucks & Vans -> Thermostat, Replace -> 2.4L Engine -> 2.5L Engine -> 3.0L Engine -> 3.3L & 3.8L Engines -> 3.9L, 5.2L & 5.9L Engines -> 4.0L Engine -> 4.7L Engine -> 5.2L & 5.9L Engines -> 5.9L Diesel Engine -> 8.0L Engine -> Cherokee & Wrangler -> Dakota -> Except 8.0L Engine -> Full Size Pickups & 1998-99 Full Size Vans -> Grand Cherokee -> Minivans
    Vehicle: 2000 Dodge RAM 3500 VAN 5.9 V8 GAS

    Cherokee & Wrangler
    • Drain coolant from radiator until level is below thermostat housing.
    • Remove upper radiator hose, then heater hose at thermostat housing and engine coolant sensor wire.
    • Remove thermostat housing bolts and gasket, then the thermostat.
    • Reverse procedure to install, noting the following:
      • Ensure pellet encircled by coil spring faces engine.
      • Ensure thermostat is in recess groove and position thermostat in groove with arrow and air bleed hole on outer flange pointing up.
      • Install new gasket and torque thermosta...

    CLICK HERE TO GET FULL ACCESS TO Dodge RAM 3500 VAN A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Dodge RAM 3500 VAN AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge RAM 3500 VAN cars and light trucks from 1990+.

    Hydraulic Brake Systems -> Diagnosis & Testing -> Caravan, Town & Country & Voyager -> Combination Valve Test -> Fixed Proportioning Valve Test -> Height Sensing Proportioning Valve Test -> Master Cylinder/Power Booster Test -> Power Booster Check Valve Test -> Power Booster Vacuum Test -> Pressure Differential Switch -> PT Cruiser
    Vehicle: 2002 Dodge RAM 3500 VAN 5.2 V8 CNG

    Master Cylinder/Power Booster Test

    • Start engine and inspect booster vacuum hose connections for leaks.
    • Stop engine and shift transmission into neutral.
    • Pump brake pedal until all vacuum reserve in booster is depleted.
    • Press and hold brake pedal under light foot pressure. Pedal should hold firm. If it falls away master cylinder is faulty.
    • Start engine and note pedal action. Pedal should fall away slightly under light foot pressure, then hold firm.
    • If no pedal action is felt, the power booster, vacuum supply or vacuum check valve are faulty. Proceed to. "Power Booster Vacuum Test."
    • If ...

    CLICK HERE TO GET FULL ACCESS TO Dodge RAM 3500 VAN BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge RAM 3500 VAN AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge RAM 3500 VAN cars and light trucks sold in the U.S. for 1980+.

    DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1994-2003 Ram Van 1500-3500 -> Normal Service -> Severe Service
    Vehicle: 2000 Dodge RAM 3500 VAN 5.2 V8 GAS

    Normal Service

    Repla...

    CLICK HERE TO GET FULL ACCESS TO Dodge RAM 3500 VAN FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge RAM 3500 VAN AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge RAM 3500 VAN cars and light trucks from 1990+.

    DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
    Vehicle: 2003 Dodge RAM 3500 VAN 5.9 V8 GAS

    The following procedure is described for a propeller shaft equipped with only a cardan joint in the tube yoke. If the propeller shaft is equipped with a companion yoke, simply repeat the following steps to remove the cardan joint from the companion yoke after removing the cardan joint from the tube yoke. Individual components of cardan universal joints are not serviceable. If worn or leaking, they must be replaced as an assembly.

    Disassemble

    • Remove propeller shaft.
    • Using a soft drift, tap outside of bearing cap assembly to loosen snap ring.
    • Remove snap rings from both si...

    CLICK HERE TO GET FULL ACCESS TO Dodge RAM 3500 VAN DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge RAM 3500 VAN AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Dodge RAM 3500 VAN cars and light trucks from 1990+.

    Alternator, Replace
    Vehicle: 1999 Dodge RAM 3500 VAN 5.2 V8 CNG

    • Remove battery ground cable.
    • Remove alternator drive belt.
    • Remove alternator pivot bolt and mounting bolts and nuts.
    • Remove upper alternator mounting bolt, lower mounting bolt and nut.
    • Remove wiring harness hold down and battery positive terminal retaining nuts.
    • Remove ground terminal and field terminal retaining nu...

    CLICK HERE TO GET FULL ACCESS TO Dodge RAM 3500 VAN STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Dodge RAM 3500 VAN AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge RAM 3500 VAN cars and light trucks sold in the U.S. from 1990+.

    Chrysler LLC Trucks -> Check Gauge Warning Lamp ->
    Vehicle: 2000 Dodge RAM 3500 VAN 5.2 V8 LPG

    When the ignition is turned On, the lamp will light for approximately 2 seconds as a bulb inspection. The PCM continually monitors the engine oil pressure, engine coolant temperature and electrical system voltage. The check gauges lamp w...

    CLICK HERE TO GET FULL ACCESS TO Dodge RAM 3500 VAN MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge RAM 3500 VAN AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge RAM 3500 VAN cars and light trucks from 1990+

    Radiator, Replace
    Vehicle: 2002 Dodge RAM 3500 VAN 5.9 V8 GAS

    • Raise and support vehicle.
    • Drain cooling system into suitable container.
    • Remove radiator lower hose from radiator outlet.
    • Disconnect transmission cooler lines from radiator fittings using a suitable quick disconnect tool.
    • Cap all lines and fittings to prevent system contamination.
    • Lower vehicle.
    • Remove engine oil filler tube.
    • Remove radiator upper support to cowl bra...

    CLICK HERE TO GET FULL ACCESS TO Dodge RAM 3500 VAN RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Dodge RAM 3500 VAN AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge RAM 3500 VAN cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 2002 Dodge RAM 3500 VAN 5.9 V8 GAS

    • Attach a wrench to pulley mounting bolt of automatic tensioner. Threads on this bolt are lefthand.
    • Release tension from belt by rotating tensioner counterclockwise. When all belt tension has been released remove belt from tensioner first, then oth...

    CLICK HERE TO GET FULL ACCESS TO Dodge RAM 3500 VAN SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Dodge RAM 3500 VAN AUTOMOBILES

    Component location diagrams for most Dodge RAM 3500 VAN cars and light trucks sold in the U.S. from 1990+.

    Instrument Panel Splices Diagram for 2001 Dodge RAM 3500 VAN  5.2 V8 CNGInstrument Panel Splices Diagram for 2001 Dodge RAM 3500 VAN 5.2 V8 CNG

    Components on diagram:
  • Splice S-136
  • Splice S-137
  • Splice S-143
  • Splice S-151
  • Splice S-106
  • LH Side Body Components Diagram for 2001 Dodge RAM 3500 VAN  5.2 V8 CNGLH Side Body Components Diagram for 2001 Dodge RAM 3500 VAN 5.2 V8 CNG

    Components on diagram:
  • Seat Belt Switch
  • Van Conversion Provision
  • Connector C-305
  • Ground G-300
  • CLICK HERE TO GET FULL ACCESS TO Dodge RAM 3500 VAN PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Dodge RAM 3500 VAN AUTOMOBILES

    OEM drawn wiring diagrams for most Dodge RAM 3500 VAN cars and light trucks sold in the U.S.

    1999 Dodge RAM 3500 VAN  5.2 V8 GAS Wiring Diagram1999 Dodge RAM 3500 VAN 5.2 V8 GAS Wiring Diagram

    Components on diagram:
  • Passenger Power Window Motor
  • Driver Power Window Motor
  • Driver Power Window Switch
  • Passenger Power Window Switch
  • 2001 Dodge RAM 3500 VAN  5.9 V8 GAS Wiring Diagram2001 Dodge RAM 3500 VAN 5.9 V8 GAS Wiring Diagram

    Components on diagram:
  • Data Link Connector
  • Power Door Lock Module
  • Powertrain Control Module
  • CLICK HERE TO GET FULL ACCESS TO Dodge RAM 3500 VAN WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Dodge RAM 3500 VAN AUTOMOBILES

    OEM TSB listings for most Dodge RAM 3500 VAN cars and light trucks sold in the U.S. from 1985+.

    Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED
    Vehicle: 2000 Dodge RAM 3500 VAN 5.2 V8 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • Document: MIL ON - DTC P1740 - 46RE
    Vehicle: 2001 Dodge RAM 3500 VAN 5.2 V8 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • CLICK HERE TO GET FULL ACCESS TO Dodge RAM 3500 VAN TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Dodge RAM 3500 VAN AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge RAM 3500 VAN cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge RAM 3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge RAM 3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge RAM 3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Dodge RAM 3500 VAN SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2001 Dodge Ram 3500 Van Mirror, Driver And Passenger Side2001 Dodge Ram 3500 Van Mirror, Driver And Passenger Side, Manual folding; Corner mount type; A high quality, direct fit OE replacement mirror set; Backed by 2-year Kool Vue limited warranty..

    Source: Auto Body Parts Store

    $154.42

    Click here to view more details about 2003 Dodge Ram 3500 Van Corner Light, Driver Side2003 Dodge Ram 3500 Van Corner Light, Driver Side.

    Source: Auto Body Parts Store

    $37.26

    Click here to view more details2007 Dodge Caravan Radiator, Radiator; 3.3LTR/3.6LTR/3.8LTR; 6 Cylinder Automatic Transmission [Must Remove Top Bracket For Applications Built After 1/31/05], , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $98.45

    Click here to view more details2001 Dodge Ram 3500 Van V8, 5.2 L, 318 CID Rebuilt Engine, Magnum, roller cam, bolt down rocker arms. Will not fit "B" body vans., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,799.00

    Click here to view more details1999 Dodge RAM 3500 VAN Used Brake Master Cylinder, 5.9, AUTO, RWD 2500 Series, Very Good.

    Source: Used Auto Parts Store

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    Click here to view more details2000 Dodge RAM 3500 VAN Used A/C Compressor, 5.2, AUTO, RWD, Very Good.

    Source: Used Auto Parts Store

    $103.00
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