Dodge W150 Pickup REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Dodge W150 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge W150 Pickup car and truck repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Dodge W150 Pickup automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Dodge mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Dodge W150 Pickup vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Dodge W150 Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge W150 Pickup cars and light trucks from 1990+

Vacuum & Wiring Diagrams -> Light Duty Trucks & Vans -> Cooling Fans
Vehicle: 1993 Dodge W150 Pickup 5.9 V8 GAS

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BRAKE SERVICE PROCEDURES FOR Dodge W150 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge W150 Pickup cars and light trucks from 1990+.

ANTI-LOCK BRAKE SYSTEM, CHRYSLER CORP. -> 1990-91 Chrysler Rear Wheel Drive Models -> SYSTEM SERVICE -> ANTI-LOCK MODULE, REPLACE -> Dakota -> Full Size Pickups & Ramcharger -> Full Size Vans & Wagons -> HYDRAULIC VALVE, REPLACE -> SPEED SENSOR AIR GAP CHECK -> SPEED SENSOR, REPLACE
Vehicle: 1991 Dodge W150 Pickup 5.9 V8 GAS

HYDRAULIC VALVE, REPLACE

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Disconnect electrical connectors from valve, Figs. and .
  • Disconnect brake lines from hydraulic valve.
  • Remove hydraulic valve attaching screws and the valve.
  • Reverse procedure to install, noting the following:
    • Torque valve attaching screws to 16-25 ft. lbs.
    • Bleed brake system as described under "Bleeding Brakes" in "Hydraulic Brake" section.

SPEED SENSOR AIR GAP CHECK

  • Remove speed sensor from differential.
  • Measure distance (dimension B) between end of sensor pole piece and bottom of sensor flange, Fig. . Dista...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge W150 Pickup AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge W150 Pickup cars and light trucks sold in the U.S. for 1980+.

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> B Series Vans, Dakota, Durango, D & W Series, Ramcharger, Ram Truck 1500-3500 & Ram Van 1500-3500 w/Fuel Injection -> Less Fuel Pressure Test Port -> Multipoint Fuel Injection -> Throttle Body Fuel Injection -> With Fuel Pressure Test Port
Vehicle: 1991 Dodge W150 Pickup 5.2 V8 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive st...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge W150 Pickup AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge W150 Pickup cars and light trucks from 1990+.

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> U-Joint with Injected Rings -> U-Joint with Snap Rings
Vehicle: 1990 Dodge W150 Pickup S 3.9 V6 GAS

This procedure describes a propeller shaft equipped with a cardan joint in the tube yoke. For propeller shafts equipped with a companion/slip yoke, repeat the steps to remove the remaining cardan joint.

U-Joint with Snap Rings

Disassemble
  • Tap outside of bearing cap with a drift to loosen snap ring.
  • Remove snap rings from both sides of yoke.
  • Position yoke with grease fitting if equipped, pointing up.
  • Position a socket with a inside diameter large enough to receive bearing cap, beneath yoke on a press.
  • Place another socket with an outside diameter smaller than bearing cap on ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge W150 Pickup AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Dodge W150 Pickup cars and light trucks from 1990+.

Starter, Replace
Vehicle: 1993 Dodge W150 Pickup 3.9 V6 GAS

  • Disconnect battery ground cable.
  • Remove wiring connector from starter.
  • Remove starter mounting bolts, then starter from vehicle.
  • Reverse procedure...

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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge W150 Pickup AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge W150 Pickup cars and light trucks sold in the U.S. from 1990+.

Chrysler LLC Trucks -> Check Gauge Warning Lamp ->
Vehicle: 1991 Dodge W150 Pickup S 5.2 V8 GAS

When the ignition is turned On, the lamp will light for approximately 2 seconds as a bulb inspection. The PCM continually monitors the engine oil pressure, engine coolant temperature and electrical system voltage. The check gauges lamp w...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge W150 Pickup AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge W150 Pickup cars and light trucks from 1990+

Radiator, Replace
Vehicle: 1993 Dodge W150 Pickup 3.9 V6 GAS

  • Disconnect battery ground cable, then drain cooling system into a suitable container.
  • Disconnect throttle cable, then remove hose clamps and hoses.
  • Remove overflow tank hose from filler neck nipple.
  • On models equipped with automatic transmission,disconnect and plug oil cooler hos...

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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge W150 Pickup AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge W150 Pickup cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1993 Dodge W150 Pickup 5.9 V8 GAS

Removal

  • Attach a wrench to pulley mounting bolt of automatic tensioner. The threads on this bolt are lefthand.
  • Release tension from belt by rotating tensioner counterclockwise. When all belt tension has been released remove belt from tensioner first, then o...

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COMPONENT LOCATION DIAGRAMS FOR Dodge W150 Pickup AUTOMOBILES

Component location diagrams for most Dodge W150 Pickup cars and light trucks sold in the U.S. from 1990+.

Snow Plow Control Component Location Diagram for 1990 Dodge W150 Pickup S 5.2 V8 GASSnow Plow Control Component Location Diagram for 1990 Dodge W150 Pickup S 5.2 V8 GAS

Components on diagram:
  • Fuse Block
  • 50-Way Bulkhead Connector
  • Ignition Accessory Feed
  • Snow Plow Control
  • Engine Compartment Splices Diagram for 1993 Dodge W150 Pickup  3.9 V6 GASEngine Compartment Splices Diagram for 1993 Dodge W150 Pickup 3.9 V6 GAS

    Components on diagram:
  • Splice Z-1
  • Splice G-7
  • Splice A-0
  • Splice X-2
  • Splice Z-1-5
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    WIRING DIAGRAMS FOR Dodge W150 Pickup AUTOMOBILES

    OEM drawn wiring diagrams for most Dodge W150 Pickup cars and light trucks sold in the U.S.

    1991 Dodge W150 Pickup  3.9 V6 GAS Wiring Diagram1991 Dodge W150 Pickup 3.9 V6 GAS Wiring Diagram

    Components on diagram:
  • Temperature Sending Unit
  • Oil Pressure Sending Unit and Switch
  • 1991 Dodge W150 Pickup  3.9 V6 GAS Wiring Diagram1991 Dodge W150 Pickup 3.9 V6 GAS Wiring Diagram

    Components on diagram:
  • Park Brake Switch
  • Brake Switch
  • Diagnostic Connector
  • ISO Solenoid
  • Stop Lamp and Speed Control Switch with Speed Control
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    TECHNICAL SERVICE BULLETINS FOR Dodge W150 Pickup AUTOMOBILES

    OEM TSB listings for most Dodge W150 Pickup cars and light trucks sold in the U.S. from 1985+.

    Document: NP2500 5SPD - HIGH SHIFT EFFORT/COLD AMB
    Vehicle: 1989 Dodge W150 Pickup 3.9 V6 GAS

    Symptoms:
  • Excessive Control Effort
  • Auto Systems:
  • Manual Trans, Clutches, Linkage, MTX
  • Document: RECORDABLE COMPACT DISCS USED IN CD PLAYERS
    Vehicle: 1990 Dodge W150 Pickup 3.9 V6 GAS

    Auto Systems:
  • Entertainment: Stereo, Radio, Cassettes
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    COMPONENT/PARTS SPECIFICATIONS FOR Dodge W150 Pickup AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge W150 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge W150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge W150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge W150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

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