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Dodge W150 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge W150 Pickup car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge W150 Pickup automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Dodge W150 Pickup AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge W150 Pickup cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Trucks & Vans Except Ram 50 -> Heater Core, Replace -> Auxiliary Heater Core -> Cherokee & Comanche -> D & W Pickups & Ramcharger -> Dakota -> Front Wheel Drive Van Models -> Grand Cherokee -> Less Air Conditioning -> Rear Wheel Drive Van Models -> Underdash Heater Core -> With Air Conditioning -> With Air Conditioning or Bi-Level Heater -> Wrangler
Vehicle: 1992 Dodge W150 Pickup 5.2 V8 GAS
D & W Pickups & Ramcharger
Less Air Conditioning
- Disconnect battery ground cable.
- Disconnect heater hoses on engine side and plug heater outlets.
- Remove right side cowl trim if so equipped.
- Remove glove box, then structural brace through glove box opening.
- Remove right half of instrument panel lower reinforcement, making sure to disconnect ground strap.
- Disconnect control cables, then blower motor wires on engine side.
- Disconnect wires from resistor block, Fig. .
- Remove screw holding heater to cowl side sheet met...
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BRAKE SERVICE PROCEDURES FOR Dodge W150 Pickup AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge W150 Pickup cars and light trucks from 1990+.
DRUM BRAKES, CHRYSLER CORP. -> Drum Brakes, Chrylser -> PARKING BRAKE, Adjust -> FRONT WHEEL DRIVE MODELS -> RAM 50 -> RAM RAIDER -> REAR WHEEL DRIVE EXCEPT RAM RAIDER & RAM 50
Vehicle: 1991 Dodge W150 Pickup S 3.9 V6 GAS
FRONT WHEEL DRIVE MODELS
- Raise and support vehicle.
- Release parking brake and back off cable adjustment to slacken cable.
- Tighten cable adjusting nut until a slight drag is obtained while rotating wheels.
- Loosen cable adjusting nut until rear wheels rotate freely, then an additional two turns.
- Apply and release parking brake to check for proper operation. The rear wheels should rotate without dragging.
REAR WHEEL DRIVE EXCEPT RAM RAIDER & RAM 50
- Release parking brake lever and loosen cable adjusting nut to be sure cable is slack.
- With rear wheel brakes properly adjusted tighten ca...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge W150 Pickup AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge W150 Pickup cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 1988-93 W Series & Ramcharger 4WD w/3.9L, 5.2L & 5.9L Gasoline Fuel Injected Engines
Vehicle: 1991 Dodge W150 Pickup S 3.9 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge W150 Pickup AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge W150 Pickup cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> U-Joint with Injected Rings -> U-Joint with Snap Rings
Vehicle: 1990 Dodge W150 Pickup 5.9 V8 GAS
This procedure describes a propeller shaft equipped with a cardan joint in the tube yoke. For propeller shafts equipped with a companion/slip yoke, repeat the steps to remove the remaining cardan joint.
U-Joint with Snap Rings
Disassemble
- Tap outside of bearing cap with a drift to loosen snap ring.
- Remove snap rings from both sides of yoke.
- Position yoke with grease fitting if equipped, pointing up.
- Position a socket with a inside diameter large enough to receive bearing cap, beneath yoke on a press.
- Place another socket with an outside diameter smaller than bearing cap on ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge W150 Pickup AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Dodge W150 Pickup cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1991 Dodge W150 Pickup 5.9 V8 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove heat shield clip and heat shield from starter.
- Remove starter motor attaching bolts and nuts.
- Remove solenoid.
- Disc...
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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge W150 Pickup AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge W150 Pickup cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Trucks -> Check Engine Lamp -> Chrysler, Dodge, Jeep & Plymouth Except Ram 50
Vehicle: 1992 Dodge W150 Pickup 5.2 V8 GAS
On models less OBD II, the Check Engine lamp should light for approximately 3 seconds after the ignition has been turned On as a bulb inspection. If improper or no signals are received by the Powertrain Control Module (PCM) from various sensors and monitored systems or if the PCM enters its Limp-In mode, the PCM will light the Check Engine lamp. On Chrysler, Dodge and Plymouth models, After diagnosing and servicing the vehicle, the PCM memory will be cleared after approximately 40 to 100 ignition key On-Off cycles or by using a suitable scan tool. ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge W150 Pickup AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge W150 Pickup cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1992 Dodge W150 Pickup 3.9 V6 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump inlet tube.
- Remove radiator outlet hose from water pump inlet tube and from vehicle.
- Reverse proc...
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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge W150 Pickup AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge W150 Pickup cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1990 Dodge W150 Pickup S 3.9 V6 GAS
Removal
- Attach a suitable wrench to the pulley mounting bolt of the automatic tensioner.
- Rotate tensioner assembly clockwise until tension has been relieved.
- Remove belt from vehicle.
Installation
- Position drive belt over all pu...
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COMPONENT LOCATION DIAGRAMS FOR Dodge W150 Pickup AUTOMOBILES
Component location diagrams for most Dodge W150 Pickup cars and light trucks sold in the U.S. from 1990+.
 Steering Column Component Location Diagram for 1990 Dodge W150 Pickup 3.9 V6 GASComponents on diagram: |
 Engine Compartment Component Location Diagram for 1990 Dodge W150 Pickup S 5.2 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Dodge W150 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most Dodge W150 Pickup cars and light trucks sold in the U.S.
 1990 Dodge W150 Pickup 5.2 V8 GAS Wiring DiagramComponents on diagram: |
 1990 Dodge W150 Pickup 3.9 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Dodge W150 Pickup AUTOMOBILES
OEM TSB listings for most Dodge W150 Pickup cars and light trucks sold in the U.S. from 1985+.
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Document: A/C - R-12 TO R-134A ADAPTATION SERVICE PROCED - REV Vehicle: 1990 Dodge W150 Pickup S 5.2 V8 GAS Auto Systems: |
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Document: 3.9/5.2/5.9L - NEW CYL HEAD COVER GASKET/REPAIR PROC Vehicle: 1991 Dodge W150 Pickup 3.9 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Dodge W150 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge W150 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge W150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge W150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge W150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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