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Dodge B3500 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge B3500 VAN car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge B3500 VAN automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Dodge B3500 VAN AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge B3500 VAN cars and light trucks from 1990+
Manual Air Conditioning & Heater System Diagnosis & Testing -> Dakota, Full Size Vans & Ram 1500-3500 Pickup -> Component Diagnosis & Testing -> Blower Motor -> Blower Motor Relay -> Blower Motor Resistor -> Blower Motor Switch -> Blower Relay Circuit -> Compressor -> Compressor Clutch Coil -> Compressor Clutch Relay -> Compressor Clutch Relay Circuit -> Dakota & Ram 1500-3500 Pickup -> Expansion Valve -> Fin Sensing Cycling Clutch Switch -> Front -> Front & Rear A/C -> Front A/C -> Full Size Vans -> Full-Size Van -> High Pressure Cutout Switch -> Low Pressure Cutout Switch -> Rear -> Refrigerant System Sight Glass -> Thermal Limiter Switch
Vehicle: 1997 Dodge B3500 VAN 5.9 V8 GAS
Blower Motor
If blower motor does not operate, check for following:
- Blown fuse.
- Open power circuit.
- Open ground circuit.
- Faulty blower relay.
- Faulty blower resistor.
- Faulty blower switch.
- Faulty heater-A/C control switch.
- Faulty blower motor.
Blower Motor Relay
- Remove blower motor relay from Power Distribution Center (PDC).
- Check continuity between terminals 87A and 30, and 87 and 30, Fig. . If there is continuity between terminals 87A and 30, but not between 87 and 3...
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BRAKE SERVICE PROCEDURES FOR Dodge B3500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge B3500 VAN cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Replacement -> Caravan, Town & Country & Voyager -> Except Caravan, Town & Country & Voyager -> Master Cylinder
Vehicle: 1998 Dodge B3500 VAN 5.2 V8 LPG
Master Cylinder
Except Caravan, Town & Country & Voyager
- With engine stopped, pump brake pedal four or five times to deplete vacuum in power booster.
- Disconnect brake lines at master cylinder.
- Remove ground wire from combination valve bracket.
- Remove master cylinder retaining nuts, Fig. .
- Slide combination valve bracket off cylinder mounting studs. Loosen or disconnect brake lines at rear anti-lock valve and combination valve, if required.
- Remove master cylinder.
- Reverse procedure to install. Tighten master cylinder mounting nuts and fluid line nuts as specified in Fig. .
Caravan, ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge B3500 VAN AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge B3500 VAN cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> B Series Vans, Dakota, Durango, D & W Series, Ramcharger, Ram Truck 1500-3500 & Ram Van 1500-3500 w/Fuel Injection -> Less Fuel Pressure Test Port -> Multipoint Fuel Injection -> Throttle Body Fuel Injection -> With Fuel Pressure Test Port
Vehicle: 1995 Dodge B3500 VAN 5.2 V8 CNG
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive st...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge B3500 VAN AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge B3500 VAN cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1995 Dodge B3500 VAN 5.9 V8 GAS
The following procedure is described for a propeller shaft equipped with only a cardan joint in the tube yoke. If the propeller shaft is equipped with a companion yoke, simply repeat the following steps to remove the cardan joint from the companion yoke after removing the cardan joint from the tube yoke. Individual components of cardan universal joints are not serviceable. If worn or leaking, they must be replaced as an assembly.
Disassemble
- Remove propeller shaft.
- Using a soft drift, tap outside of bearing cap assembly to loosen snap ring.
- Remove snap rings from both si...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge B3500 VAN AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Dodge B3500 VAN cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1995 Dodge B3500 VAN 5.9 V8 GAS
- Disconnect battery ground cable.
- Remove alternator drive belt.
- Remove alternator pivot bolt, then remove mounting bolts.
- Remove nuts from wiring harness hold down, ground terminal and field terminals.
- Remove wire connectors, then alternator from ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge B3500 VAN AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge B3500 VAN cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Trucks -> EGR System Malfunction Indicator Lamp -> 1993-94 w/California Emissions & 1995-2001
Vehicle: 1997 Dodge B3500 VAN Sportsman 5.2 V8 GAS
The Powertrain Control Module (PCM) performs an On-Board Diagnostic (OBD) inspection of the EGR system on all California Vehicles. The diagnostic system uses the electronic EGR Transducer (EET) for the system tests.
The OBD inspection activates only during selected engine/driving conditions. When the conditions are met, the PCM energizes the EET solenoid to disable the EGR. The PCM inspects for a change in the oxygen sensor signal. If the air/fuel mixture goes lean, the PCM will attempt t...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge B3500 VAN AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge B3500 VAN cars and light trucks from 1990+
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1997 Dodge B3500 VAN Sportsman 5.9 V8 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at intake manifold.
- Remove hose from intake manifold.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Drain cooling system into a suitable container.
- Reposition heater hose outlet clamp at heater core.
- Disconnect heater outlet hose from heater cor...
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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge B3500 VAN AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge B3500 VAN cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1997 Dodge B3500 VAN 5.9 V8 GAS
- Attach a wrench to pulley mounting bolt of automatic tensioner. Threads on this bolt are lefthand.
- Release tension from belt by rotating tensioner counterclockwise. When all belt tension has been released remove belt from tensioner first, then oth...
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COMPONENT LOCATION DIAGRAMS FOR Dodge B3500 VAN AUTOMOBILES
Component location diagrams for most Dodge B3500 VAN cars and light trucks sold in the U.S. from 1990+.
 Underhood Lamp Components Diagram for 1995 Dodge B3500 VAN 5.2 V8 CNGComponents on diagram: |
 Van Conversion Wiring Components Diagram for 1996 Dodge B3500 VAN 5.2 V8 CNGComponents on diagram: |
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WIRING DIAGRAMS FOR Dodge B3500 VAN AUTOMOBILES
OEM drawn wiring diagrams for most Dodge B3500 VAN cars and light trucks sold in the U.S.
 1995 Dodge B3500 VAN 5.9 V8 GAS Wiring DiagramComponents on diagram: |
 1995 Dodge B3500 VAN Sportsman 5.2 V8 CNG Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Dodge B3500 VAN AUTOMOBILES
OEM TSB listings for most Dodge B3500 VAN cars and light trucks sold in the U.S. from 1985+.
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Document: DRIVEABILITY/ERRONEOUS MIL ILLUM - PCM UPDATES - REV Vehicle: 1996 Dodge B3500 VAN 5.2 V8 GAS Symptoms: |
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Document: SPARK KNOCK & OIL CONSUMPTION - 3.9/5.2/5.9L Vehicle: 1997 Dodge B3500 VAN Sportsman 5.2 V8 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Dodge B3500 VAN AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge B3500 VAN cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge B3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge B3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge B3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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Shop online for auto body parts, engines, wheels, lights...
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 | 1997 Dodge B3500 VAN Used Alternator, 3.9, AUTO, 4X2, Very Good. | $77.00 |
| 1995 Dodge B3500 VAN Used Alternator, 5.2, AUTO, 4X4 (90 amp), 8-318 (5.2L), Very Good. | $79.00 |
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