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Dodge RAM 2500 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge RAM 2500 VAN car and truck repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Dodge RAM 2500 VAN automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Dodge RAM 2500 VAN AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge RAM 2500 VAN cars and light trucks from 1990+
Vacuum & Wiring Diagrams -> Light Trucks & Vans -> Air Conditioning & Heater
Vehicle: 2000 Dodge RAM 2500 VAN 5.2 V8 GAS
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BRAKE SERVICE PROCEDURES FOR Dodge RAM 2500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge RAM 2500 VAN cars and light trucks from 1990+.
Disc Brakes -> Full Size Vans -> Caliper Service -> Assemble -> Disassemble -> Installation -> Overhaul -> Removal
Vehicle: 2003 Dodge RAM 2500 VAN 5.9 V8 GAS
Removal
- Raise and support vehicle, then remove front wheels.
- Disconnect and cap flexible brake line.
- Remove caliper retaining bolts.
- Remove caliper from disc by slowly sliding caliper assembly out and away from disc.
Overhaul
Disassemble
- Drain brake fluid from caliper.
- Clamp a suitable block of wood over one of the pistons.
- Remove piston with several short bursts of low pressure compressed air directed through fluid inlet port.
- Block piston bore with block of wood and clamp, then repeat above procedure for other piston.
- Remove and discard piston dust boots using a suitable pry tool.. Do n...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge RAM 2500 VAN AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge RAM 2500 VAN cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1994-2003 Ram Van 1500-3500 -> Normal Service -> Severe Service
Vehicle: 2001 Dodge RAM 2500 VAN 5.2 V8 CNG
Normal Service
Repla...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge RAM 2500 VAN AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge RAM 2500 VAN cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 2003 Dodge RAM 2500 VAN 5.9 V8 GAS
The following procedure is described for a propeller shaft equipped with only a cardan joint in the tube yoke. If the propeller shaft is equipped with a companion yoke, simply repeat the following steps to remove the cardan joint from the companion yoke after removing the cardan joint from the tube yoke. Individual components of cardan universal joints are not serviceable. If worn or leaking, they must be replaced as an assembly.
Disassemble
- Remove propeller shaft.
- Using a soft drift, tap outside of bearing cap assembly to loosen snap ring.
- Remove snap rings from both si...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge RAM 2500 VAN AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Dodge RAM 2500 VAN cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1999 Dodge RAM 2500 VAN 5.9 V8 GAS
- Remove battery ground cable.
- Remove alternator drive belt.
- Loosen, but do not remove alternator mounting bracket to engine bolt.
- Remove upper alternator mounting bolt, lower mounting bolt and nut.
- Remove wiring harness hold down and battery positive terminal retaining nuts.
- Remove ground terminal and f...
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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge RAM 2500 VAN AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge RAM 2500 VAN cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Trucks -> Check Engine Lamp -> Chrysler, Dodge, Jeep & Plymouth Except Ram 50
Vehicle: 2003 Dodge RAM 2500 VAN 5.2 V8 CNG
On models less OBD II, the Check Engine lamp should light for approximately 3 seconds after the ignition has been turned On as a bulb inspection. If improper or no signals are received by the Powertrain Control Module (PCM) from various sensors and monitored systems or if the PCM enters its Limp-In mode, the PCM will light the Check Engine lamp. On Chrysler, Dodge and Plymouth models, After diagnosing and servicing the vehicle, the PCM memory will be cleared after approximately 40 to 100 ignition key On-Off cycles or by using a suitable scan tool. ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge RAM 2500 VAN AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge RAM 2500 VAN cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2001 Dodge RAM 2500 VAN 5.9 V8 GAS
- Raise and support vehicle.
- Drain cooling system into suitable container.
- Remove radiator lower hose from radiator outlet.
- Disconnect and plug transmission cooler lines from radiator fittings using quick disconnect tool.
- Cap all lines and fittings to prevent system contamination.
- Lower vehicle.
- Remove engine oil filler tube.
- Remove radiator upper support to cowl brac...
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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge RAM 2500 VAN AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge RAM 2500 VAN cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2002 Dodge RAM 2500 VAN 5.2 V8 GAS
- Attach a suitable wrench to pulley mounting bolt of automatic tensioner.
- Rotate tensioner assembly clockwise until tension has been relieved.
- Remove belt from vehicle.
- Position new drive belt over all pulleys ex...
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COMPONENT LOCATION DIAGRAMS FOR Dodge RAM 2500 VAN AUTOMOBILES
Component location diagrams for most Dodge RAM 2500 VAN cars and light trucks sold in the U.S. from 1990+.
Rear Underbody Splices Diagram for 1999 Dodge RAM 2500 VAN 5.2 V8 CNG Components on diagram: |
LH Frame Rail Diagram for 2000 Dodge RAM 2500 VAN 5.2 V8 CNG Components on diagram: |
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WIRING DIAGRAMS FOR Dodge RAM 2500 VAN AUTOMOBILES
OEM drawn wiring diagrams for most Dodge RAM 2500 VAN cars and light trucks sold in the U.S.
2001 Dodge RAM 2500 VAN 5.2 V8 CNG Wiring Diagram Components on diagram: |
2002 Dodge RAM 2500 VAN 5.9 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Dodge RAM 2500 VAN AUTOMOBILES
OEM TSB listings for most Dodge RAM 2500 VAN cars and light trucks sold in the U.S. from 1985+.
Document: MIL ON - DTC P1740 - 46RE Vehicle: 2001 Dodge RAM 2500 VAN 5.2 V8 GAS Auto Systems: |
Document: ENGINE SPARK KNOCK - 2001 M.Y. Vehicle: 2001 Dodge RAM 2500 VAN 5.2 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Dodge RAM 2500 VAN AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge RAM 2500 VAN cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge RAM 2500 VAN cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge RAM 2500 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge RAM 2500 VAN cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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