Dodge B1500 VAN REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Dodge B1500 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW

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1998199719961995

Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge B1500 VAN car and truck repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Dodge B1500 VAN automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Dodge mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Dodge B1500 VAN vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Dodge B1500 VAN AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge B1500 VAN cars and light trucks from 1990+

Compressor Service -> Model TRS90 Compressor -> THERMAL LIMITER SWITCH, REPLACE
Vehicle: 1995 Dodge B1500 VAN 3.9 V6 GAS

The thermal limiter switch is not independently serv...

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BRAKE SERVICE PROCEDURES FOR Dodge B1500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge B1500 VAN cars and light trucks from 1990+.

Disc Brakes -> Full Size Vans -> Rotor Replacement
Vehicle: 1998 Dodge B1500 VAN 5.9 V8 GAS

  • Raise and support vehicle, then remove wheel.
  • Remove caliper as outlined under "Caliper Service." It is not necessary to disconnect brake line from caliper, but caliper must be supported at all times to prevent brake line damage.
  • On 1998-99 models, remove caliper adapter from steering knuckle.
  • On all models, remove grease cap, cotter pin, nut lock, hub nut, thrust washer and outer wheel bearing, then lift rotor off spindle.
  • Reverse p...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge B1500 VAN AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge B1500 VAN cars and light trucks sold in the U.S. for 1980+.

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1994-2003 Ram Van 1500-3500 -> Normal Service -> Severe Service
Vehicle: 1995 Dodge B1500 VAN Sportsman 5.2 V8 GAS

Normal Service

Repla...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge B1500 VAN AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge B1500 VAN cars and light trucks from 1990+.

DRIVESHAFT, Replace -> Install -> Remove
Vehicle: 1995 Dodge B1500 VAN 3.9 V6 GAS

Remove

  • Raise and support vehicle.
  • Shift transmission to Neutral position.
  • Using a suitable marker, mark a line across axle pinion yoke, or companion flange, and propeller shaft, or companion yoke for installation reference.
  • On models with Dana axle, remove bolts holding universal joint clamps to pinion yoke.
  • On models with Corporate axle, remove bolts holding companion yoke to companion flange.
  • Slide slip yoke off of transmission, or transfer case, ou...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge B1500 VAN AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Dodge B1500 VAN cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 1996 Dodge B1500 VAN Sportsman 5.2 V8 GAS

  • Disconnect battery ground cable.
  • Remove alternator drive belt.
  • Remove alternator pivot bolt, then remove mounting bolts.
  • Remove nuts from wiring harness hold down, battery terminal, ground terminal and field terminals.
  • Remove wire connectors, then a...

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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge B1500 VAN AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge B1500 VAN cars and light trucks sold in the U.S. from 1990+.

Chrysler LLC Trucks -> Emission Maintenance Reminder Indicator -> Chrysler, Dodge & Plymouth
Vehicle: 1998 Dodge B1500 VAN 5.2 V8 GAS

This Emission Maintenance Reminder System (Maintenance Required Lamp) is incorporated into the engine controller. The controller stores vehicle mileage into its memory every eight miles, then at 60,000, 82,500 or 120,000 miles it will light the EMR (Maintenance Required) lamp. When the indicated mileage is reached or the EMR lamp is on at all times, the following components must be replaced and the EMR lamp reset:

  • At 60,00 miles, proceed as follows:
    • Replace EGR valve.
    • Clean EGR passage.
    • Replace PCV valve.
  • At 82,500 miles, replace oxygen sensor.
  • At 120,000 miles, proceed as ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge B1500 VAN AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge B1500 VAN cars and light trucks from 1990+

Radiator, Replace
Vehicle: 1997 Dodge B1500 VAN Sportsman 3.9 V6 GAS

  • Raise and support vehicle.
  • Drain cooling system into suitable container.
  • Remove radiator lower hose from radiator outlet.
  • Disconnect and plug transmission cooler lines from radiator fittings using a suitable quick disconnect tool.
  • Cap all lines and fittings to prevent system contamination.
  • Lower vehicle.
  • Remove engine oil filler tube.
  • Remove radiator upper support to cowl...

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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge B1500 VAN AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge B1500 VAN cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1995 Dodge B1500 VAN 5.2 V8 GAS

  • Attach a suitable wrench to pulley mounting bolt of automatic tensioner.
  • Rotate tensioner assembly clockwise until tension has been relieved.
  • Remove belt from vehicle.
  • Position new drive belt over all pulleys ex...

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COMPONENT LOCATION DIAGRAMS FOR Dodge B1500 VAN AUTOMOBILES

Component location diagrams for most Dodge B1500 VAN cars and light trucks sold in the U.S. from 1990+.

RH Side Of Engine Compartment Diagram for 1998 Dodge B1500 VAN  5.2 V8 GASRH Side Of Engine Compartment Diagram for 1998 Dodge B1500 VAN 5.2 V8 GAS

Components on diagram:
  • Blower Motor
  • Powertrain Control Module
  • A/C Low Pressure Switch
  • Blower Motor Resistor Block
  • Vehicle Speed Control Servo
  • Transmission Components Diagram for 1996 Dodge B1500 VAN Sportsman 5.2 V8 GASTransmission Components Diagram for 1996 Dodge B1500 VAN Sportsman 5.2 V8 GAS

    Components on diagram:
  • Upstream Heated Oxygen Sensor
  • Transmission Solenoid Assembly
  • Crankshaft Position Sensor
  • Downstream Heated Oxygen Sensor
  • Output Shaft Speed Sensor
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    WIRING DIAGRAMS FOR Dodge B1500 VAN AUTOMOBILES

    OEM drawn wiring diagrams for most Dodge B1500 VAN cars and light trucks sold in the U.S.

    1995 Dodge B1500 VAN  3.9 V6 GAS Wiring Diagram1995 Dodge B1500 VAN 3.9 V6 GAS Wiring Diagram

    Components on diagram:
  • Ignition Switch
  • Hazard Flasher
  • Turn Signal Flasher
  • 1998 Dodge B1500 VAN  5.9 V8 GAS Wiring Diagram1998 Dodge B1500 VAN 5.9 V8 GAS Wiring Diagram

    Components on diagram:
  • Radio
  • Left Front Door Speaker
  • Right Rear Speaker
  • Left Rear Speaker
  • Right Front Door Speaker
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    TECHNICAL SERVICE BULLETINS FOR Dodge B1500 VAN AUTOMOBILES

    OEM TSB listings for most Dodge B1500 VAN cars and light trucks sold in the U.S. from 1985+.

    Document: WIRE SPLICE REPAIRS
    Vehicle: 1996 Dodge B1500 VAN 5.2 V8 GAS

    Auto Systems:
  • Chassis Electrical, Wiring, Fuses & Breakers, Wipers, Motors
  • Document: LIGHT SPARK KNOCK TIMING RETARD FEATURE - PCM CALIBRATION
    Vehicle: 1996 Dodge B1500 VAN 3.9 V6 GAS

    Symptoms:
  • Driveability
  • Auto Systems:
  • Fuel Sys, Driveability, Filters (Air & Fuel)
  • Electronic Devices, Computers, PROMS, Sensors
  • CLICK HERE TO GET FULL ACCESS TO Dodge B1500 VAN TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Dodge B1500 VAN AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge B1500 VAN cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge B1500 VAN cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge B1500 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge B1500 VAN cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Dodge B1500 VAN SPECIFICATIONS DATA!

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