2006 Ford Fusion Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2006 Ford Fusion

  • 2006 Ford Fusion SEL 2.3 L4 GAS, CID:140, Fuel Injection, Aspiration:140, Engine VIN:, Desg:Z
  • 2006 Ford Fusion SEL 3.0 V6 GAS, CID:183, Fuel Injection, Aspiration:183, Engine VIN:, Desg:1
  • 2006 Ford Fusion SE 2.3 L4 GAS, CID:140, Fuel Injection, Aspiration:140, Engine VIN:, Desg:Z
  • 2006 Ford Fusion SE 3.0 V6 GAS, CID:183, Fuel Injection, Aspiration:183, Engine VIN:, Desg:1
  • 2006 Ford Fusion S 2.3 L4 GAS, CID:140, Fuel Injection, Aspiration:140, Engine VIN:, Desg:Z

BRAKE SERVICE PROCEDURES FOR 2006 Ford Fusion AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Ford Fusion cars and light trucks from 1990+.

Disc Brakes -> Rear Disc & Parking Brakes -> Brake System Bleed -> System Priming -> Wheel Bleeding Sequence
Vehicle: 2006 Ford Fusion SEL 3.0 V6 GAS

Pressure bleeding is recommended for all hydraulic disc brake systems.

Do not use brake fluid drained from the hydraulic system when bleeding the brakes. Ensure disc brake pistons are returned to their normal positions and the shoe and lining assemblies are properly seated. Before driving the vehicle, inspect the brake operation.

Do not shake the pressure bleeder tank while air is being added or after it has been pressurized. This will prevent air from the tank getting into the lines. Set the tank in the required location, then bring the air hose to the tank. Do not move the ta...

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BRAKE SERVICE PROCEDURES FOR 2006 Ford Fusion AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Ford Fusion cars and light trucks from 1990+.

Disc Brakes -> Rear Disc & Parking Brakes -> Description -> Crown Victoria, Grand Marquis, Marauder & Town Car -> Five Hundred, Freestyle, Fusion, LS, Milan, MKZ, Montego, Mustang, Sable, Taurus & Zephyr
Vehicle: 2006 Ford Fusion SEL 2.3 L4 GAS

Five Hundred, Freestyle, Fusion, LS, Milan, MKZ, Montego, Mustang, Sable, Taurus & Zephyr

Sliding caliper rear disc brakes are used on these models. The caliper is basically the same as the larger front wheel caliper. However, a parking brake mechanism and a larger inner brake shoe anti-rattle spring have been added.

The parking brake lever, located at the rear of the caliper, is actuated by a cable system similar to rear drum brake applications. When the parking brake is applied, the cable rotates the lever and operating shaft, driving the caliper piston and brake shoe assembly again...

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BRAKE SERVICE PROCEDURES FOR 2006 Ford Fusion AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Ford Fusion cars and light trucks from 1990+.

Anti-Lock Brakes -> Fusion, Milan, MKZ & Zephyr -> System Service -> ABS Control Module -> Brake System Bleed -> Component Replacement -> Front Wheel Speed Sensor -> Hydraulic Control Unit (HCU) -> Manual -> Pressure -> Rear Wheel Speed Sensor
Vehicle: 2006 Ford Fusion SE 3.0 V6 GAS

Brake System Bleed

Manual

The primary and secondary (front and rear) hydraulic brake systems are individual systems and are bled separately. Bleed longest tube first on individual system being serviced. During complete bleeding operation, do not allow the master cylinder reservoir to run dry. Never reuse brake fluid that has been drained from hydraulic system or has been allowed to stand in an open container for an extended period of time.

  • To bleed brake system, position a suitable box wrench on bleeder fitting on brake wheel cylinder. Attach rubber drain hose to bleeder fitting.
  • Sub...

CLICK HERE TO GET FULL ACCESS TO 2006 Ford Fusion BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2006 Ford Fusion AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Ford Fusion cars and light trucks from 1990+.

Disc Brakes -> Front Disc Brakes -> Brake Disc Service
Vehicle: 2006 Ford Fusion S 2.3 L4 GAS

Disc brake service is critical because of the close tolerances required in machining the brake disc to ensure proper brake operation.

Maintaining close control of the shape of the rubbing surfaces is required to prevent brake roughness. In addition, the surface finish must be non-directional and maintained at a micro-inch finish. This is required to avoid pulls and erratic performance, and to promote long lining life and equal lining wear of both the lefthand and righthand brakes.

Do not attempt to refinish the rubbin...

CLICK HERE TO GET FULL ACCESS TO 2006 Ford Fusion BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2006 Ford Fusion AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Ford Fusion cars and light trucks from 1990+.

Disc Brakes -> Rear Disc & Parking Brakes -> Precautions -> System Depressurizing
Vehicle: 2006 Ford Fusion SE 3.0 V6 GAS

System Depressurizing

On models equipped with anti-lock brakes, hydraulic system must be depressurized prior to ...

CLICK HERE TO GET FULL ACCESS TO 2006 Ford Fusion BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2006 Ford Fusion AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Ford Fusion cars and light trucks from 1990+.

Disc Brakes -> Front Disc Brakes -> Troubleshooting -> Abnormal Conditions -> Brake Booster Operation Test -> Brake Master Cylinder -> Brake Roughness -> Bypass Condition Inspection -> Lateral Runout -> Non-Pressure Leaks -> Normal Conditions -> Thickness Variation -> Wheel Bearing Looseness
Vehicle: 2006 Ford Fusion SE 2.3 L4 GAS

Brake Roughness

Thickness Variation

If roughness or vibration is encountered during highway operation or if pedal pumping is experienced at low speeds, the disc may have excessive thickness variation. Measure the disc at 12 points with a micrometer at a radius approximately one inch from edge of disc. If thickness measurements vary by more than .0005 inch, replace the disc.

Lateral Runout

Excessive lateral runout of braking disc may cause a knocking back of the pistons, possibly creating increased pedal travel and vibration when brakes are applied.

Wheel Bearing Looseness

Replace whee...

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