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We have info for following modifications of 2005 Toyota Highlander
- 2005 Toyota Highlander 3.3 V6 GAS, CC:3300, CID:202, Fuel Injection, Aspiration:202
- 2005 Toyota Highlander 2.4 L4 GAS, CC:2362, Fuel Injection
BRAKE SERVICE PROCEDURES FOR 2005 Toyota Highlander AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Toyota Highlander cars and light trucks from 1990+.
Toyota -> Power Brake Units -> Power Brake Unit Service -> Brake Booster Overhaul -> Brake Booster, Replace -> Except Sequoia, Sienna & Tundra -> Installation -> Removal -> Sequoia & Tundra -> Sienna
Vehicle: 2005 Toyota Highlander 2.4 L4 GAS
Brake Booster, Replace
Except Sequoia, Sienna & Tundra
Removal
- Remove master cylinder as outlined under .
- Remove charcoal vapor canister as required.
- Remove brake booster vacuum hose.
- Remove pedal return spring, clip, clevis pin and clevis locknut, Fig. .
- Remove brake booster nuts. Pull out booster and gasket.
Installation
- Adjust length of booster pushrod as follows:
- Install gasket on master cylinder.
- Install brake booster pushrod gauge tool No. 09737-00010, or equivalent, on gasket.
- Lower pin until its tip slightly touches the piston.
- Turn gauge tool upside down and set it on boos...
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BRAKE SERVICE PROCEDURES FOR 2005 Toyota Highlander AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Toyota Highlander cars and light trucks from 1990+.
Toyota -> Power Brake Units -> Troubleshooting
Vehicle: 2005 Toyota Highlander 2.4 L4 GAS
Refer to Fig. for gener...
CLICK HERE TO GET FULL ACCESS TO 2005 Toyota Highlander BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2005 Toyota Highlander AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Toyota Highlander cars and light trucks from 1990+.
Toyota -> Rear Disc & Parking Brakes -> Caliper Service -> 2003-04 -> 2005 -> Avalon -> Camry, Camry Solara & Sienna -> Celica, Corolla & MR2 -> Highlander & RAV4 -> Land Cruiser, Sequoia & 4Runner -> Matrix -> Overhaul -> Replace
Vehicle: 2005 Toyota Highlander 2.4 L4 GAS
Avalon
2003-04
Replace
- Raise and support rear of vehicle, then remove tire and wheel assembly.
- Disconnect brake hose from brake tube and caliper using a suitable tool.
- Remove caliper attaching bolts, then the caliper, Fig. .
- Remove anti-squeal shim(s), brake pad, anti-rattle spring, pad guide plate and pad support plate.
- Reverse procedure to install, then bleed brake system.
Overhaul
- Remove sliding bushing and boot.
- Remove main pin boot using a suitable chisel.
- Remove piston using compressed air. When using air pressure to remove caliper piston, place a shop towel over piston to prevent it...
CLICK HERE TO GET FULL ACCESS TO 2005 Toyota Highlander BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2005 Toyota Highlander AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Toyota Highlander cars and light trucks from 1990+.
Toyota -> Power Brake Units -> Power Brake Unit Service -> Brake Booster Overhaul -> Brake Booster, Replace -> Except Sequoia, Sienna & Tundra -> Installation -> Removal -> Sequoia & Tundra -> Sienna
Vehicle: 2005 Toyota Highlander 3.3 V6 GAS
Brake Booster, Replace
Except Sequoia, Sienna & Tundra
Removal
- Remove master cylinder as outlined under .
- Remove charcoal vapor canister as required.
- Remove brake booster vacuum hose.
- Remove pedal return spring, clip, clevis pin and clevis locknut, Fig. .
- Remove brake booster nuts. Pull out booster and gasket.
Installation
- Adjust length of booster pushrod as follows:
- Install gasket on master cylinder.
- Install brake booster pushrod gauge tool No. 09737-00010, or equivalent, on gasket.
- Lower pin until its tip slightly touches the piston.
- Turn gauge tool upside down and set it on boos...
CLICK HERE TO GET FULL ACCESS TO 2005 Toyota Highlander BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2005 Toyota Highlander AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Toyota Highlander cars and light trucks from 1990+.
Toyota -> Power Brake Units -> Diagnosis & Testing -> Air Tightness Check -> Brake Booster Operational Test -> Operating Check
Vehicle: 2005 Toyota Highlander 3.3 V6 GAS
Brake Booster Operational Test
Operating Check
- Depress brake pedal several times with engine stopped, and ensure pedal reserve distance has no change, Fig. .
- Depress brake pedal and start engine. If pedal drops slightly, operation is normal.
Air Tightness Check
- Start engine and stop after one or two minutes.
- Depress brake peda...
CLICK HERE TO GET FULL ACCESS TO 2005 Toyota Highlander BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2005 Toyota Highlander AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Toyota Highlander cars and light trucks from 1990+.
Toyota -> Hydraulic Brake Systems -> Component Service -> Assemble -> Disassemble -> Except Sienna -> Inspection -> Master Cylinder -> Overhaul -> Sienna -> Wheel Cylinders
Vehicle: 2005 Toyota Highlander 3.3 V6 GAS
Master Cylinder
Except Sienna
Disassemble
For the following procedures, refer to Fig. for assistance.
- Remove master cylinder boot.
- Remove setscrew and reservoir tank, then the cap and strainer from reservoir.
- Remove two grommets and place cylinder in vise.
- Push piston in and remove stopper bolt, Fig. .
- Push pistons in and remove snap ring, then No. 1 piston carefully by hand.
- Place cylinder on edges of two wooden blocks and tap on cylinder until No. 2 piston comes out.
Inspection
Clean components with compressed air. Inspect cylinder bore for rust and scoring. Also, inspect for wear or ...
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