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2005 Toyota Highlander CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Toyota REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2005 Toyota Highlander car and truck repair procedures including Toyota engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Toyota Highlander automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Toyota mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2005 Toyota Highlander vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    BRAKE SERVICE PROCEDURES FOR 2005 Toyota Highlander AUTOMOBILES

    Toyota -> Power Brake Units -> Power Brake Unit Service -> Brake Booster Overhaul -> Brake Booster, Replace -> Except Sequoia, Sienna & Tundra -> Installation -> Removal -> Sequoia & Tundra -> Sienna
    Vehicle: 2005 Toyota Highlander 2.4 L4 GAS

    Brake Booster, Replace

    Except Sequoia, Sienna & Tundra
    Removal
    • Remove master cylinder as outlined under .
    • Remove charcoal vapor canister as required.
    • Remove brake booster vacuum hose.
    • Remove pedal return spring, clip, clevis pin and clevis locknut, Fig. .
    • Remove brake booster nuts. Pull out booster and gasket.
    Installation
    • Adjust length of booster pushrod as follows:
      • Install gasket on master cylinder.
      • Install brake booster pushrod gauge tool No. 09737-00010, or equivalent, on gasket.
      • Lower pin until its tip slightly touches the piston.
      • Turn gauge tool upside down and set it on boos...

    CLICK HERE TO GET FULL ACCESS TO 2005 Toyota Highlander BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 2005 Toyota Highlander AUTOMOBILES

    Toyota -> Fuel Filter Replacement -> Highlander -> Fuel System Pressure Relief -> Models Less Union Bolt Fuel Line Connection -> Models w/Union Bolt Fuel Line Connection -> Removal & Installation
    Vehicle: 2005 Toyota Highlander 3.3 V6 GAS

    Fuel System Pressure Relief

    Models w/Union Bolt Fuel Line Connection
    • Obtain the vehicle owners radio theft protection code prior to disconnecting the battery ground cable, if equipped.
    • Disconnect the battery ground cable.
    • Remove the fuel fill cap to release fuel tank pressure.
    • Place a shop towel over the union bolt at top of fuel filter. Slowly loosen the union bolt allowing fuel pressure to bleed down.
    • Whenever the union bolt is loosened to relieve fuel system pressure, always replace the bolt gasket.
    Models Less Union Bolt Fuel Line Connection
    • Obtain the vehicle owners radio theft protecti...

    CLICK HERE TO GET FULL ACCESS TO 2005 Toyota Highlander FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2005 Toyota Highlander AUTOMOBILES

    CV AXLE SHAFT, Replace
    Vehicle: 2005 Toyota Highlander 3.3 V6 GAS

    • Raise and support vehicle.
    • Remove wheel and tire assembly.
    • Drain transmission fluid and transfer case oil.
    • Unstake drive shaft hub nut.
    • With an assistant applying brakes, remove drive shaft hub nut.
    • Remove nut, then disconnect stabilizer bar link fro shock absorber.
    • Remove bolt and separate ABS speed sensor wire and hose from shock absorber.
    • Remove bolt, then remove ABS speed sensor from steering knuckle.
    • Remove cotter pin and nut, then separate tie rod end from steering knuckle, using a suitable pry tool.
    • Remove bolt and nuts from lower ball joint, then separate lower control arm...

    CLICK HERE TO GET FULL ACCESS TO 2005 Toyota Highlander DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2005 Toyota Highlander AUTOMOBILES

    Alternator, Replace
    Vehicle: 2005 Toyota Highlander 2.4 L4 GAS

    • Disconnect battery ground cable.
    • Remove fan and alternator V belt.
    • Disconnect engine wire.
    • Remove three bolts and alternator assembly.
    • Remove alternator from vehicle.
    • Rever...

    CLICK HERE TO GET FULL ACCESS TO 2005 Toyota Highlander STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2005 Toyota Highlander AUTOMOBILES

    Cabin Air Filter Service -> Toyota -> 2003-07 Highlander & 2006-07 Highlander HV
    Vehicle: 2005 Toyota Highlander 2.4 L4 GAS

    On 2003 models, under normal operating conditions the cabin air filter should be replaced every 22,500 miles. In dusty areas change the cabin air filter every 10,000 miles.

    On 2004-07 models, the cabin air filter should be cleaned every 18 months or 15,000 miles and replaced every 36 months or 30,000 miles. The filter should be replaced more often if air flow is less than normal.

    • Remove the screw retaining the eyelet clip, Fig. .
    • Open the glove compartment door.
    • Push inward at each side of the glove compartment door to disengage the retainers, then lower t...

    CLICK HERE TO GET FULL ACCESS TO 2005 Toyota Highlander CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 2005 Toyota Highlander AUTOMOBILES

    Toyota -> Engine Oil Reminder/Maintenance Required Lamp -> 2004-09 Highlander
    Vehicle: 2005 Toyota Highlander 3.3 V6 GAS

    To reset Oil Replacement Reminder light, turn ignition On and ensure that the ODO/TRIP display screen is in the ODO mode. (Reset procedure will not work in the TRIP mode) Turn ignition to Off position while pressing the ODO/TRIP switch button, turn ignition On. Hold button down through entire reset procedure. The odometer...

    CLICK HERE TO GET FULL ACCESS TO 2005 Toyota Highlander MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2005 Toyota Highlander AUTOMOBILES

    Coolant Hose, Replace -> Lower -> Upper
    Vehicle: 2005 Toyota Highlander 3.3 V6 GAS

    Lower

    • Disconnect battery ground cable.
    • Drain cooling system into a suitable container by loosening drain plug of radiator.
    • Reposition hose clamp at radiator outlet.
    • Remove hose from radiator.
    • Reposition hose clamp at water inlet.
    • Remove hose from water inlet.
    • Remove hose from vehicle.
    • Reverse procedure t...

    CLICK HERE TO GET FULL ACCESS TO 2005 Toyota Highlander RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 2005 Toyota Highlander AUTOMOBILES

    Serpentine Drive Belt, Replace
    Vehicle: 2005 Toyota Highlander 2.4 L4 GAS

    • Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...

    CLICK HERE TO GET FULL ACCESS TO 2005 Toyota Highlander SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 2005 Toyota Highlander AUTOMOBILES

    Component location diagrams for most 2005 Toyota Highlander cars and light trucks sold in the U.S. from 1990+.

    Navigation System Diagram for 2005 Toyota Highlander  3.3 V6 GASNavigation System Diagram for 2005 Toyota Highlander 3.3 V6 GAS

    Components on diagram:
  • Tail Light Relay
  • Parking Brake Switch
  • Instrument Panel Fuse
  • Radio Fuse
  • GPS Antenna
  • Combination Meter Diagram for 2005 Toyota Highlander  3.3 V6 GASCombination Meter Diagram for 2005 Toyota Highlander 3.3 V6 GAS

    Components on diagram:
  • Actuator
  • Brake Fluid Warning Switch
  • Washer Level Warning Switch
  • Door Courtesy Switch
  • Fuel Sender Gauge
  • CLICK HERE TO GET FULL ACCESS TO 2005 Toyota Highlander PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2005 Toyota Highlander AUTOMOBILES

    OEM drawn wiring diagrams for most 2005 Toyota Highlander cars and light trucks sold in the U.S.

    2005 Toyota Highlander  3.3 V6 GAS Wiring Diagram2005 Toyota Highlander 3.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Battery
  • Ignition Switch
  • Engine Control Module
  • Electronically Controlled Transmission Solenoid
  • EFI Relay
  • 2005 Toyota Highlander  2.4 L4 GAS Wiring Diagram2005 Toyota Highlander 2.4 L4 GAS Wiring Diagram

    Components on diagram:
  • Ignition Switch
  • Blower Motor
  • Evaporator Temperature Sensor
  • A/C Control
  • A/C Solar Sensor
  • CLICK HERE TO GET FULL ACCESS TO 2005 Toyota Highlander WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2005 Toyota Highlander AUTOMOBILES

    OEM TSB listings for most 2005 Toyota Highlander cars and light trucks sold in the U.S. from 1985+.

    Document: Abnormal Horn Operation
    Vehicle: 2005 Toyota Highlander 3.3 V6 GAS

    Auto Systems:
  • Lighting, Horns, Turn Signals, Steering Column
  • Document: ABNORMAL HORN OPERATION
    Vehicle: 2005 Toyota Highlander 3.3 V6 GAS

    Auto Systems:
  • Lighting, Horns, Turn Signals, Steering Column
  • CLICK HERE TO GET FULL ACCESS TO 2005 Toyota Highlander TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2005 Toyota Highlander AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2005 Toyota Highlander cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2005 Toyota Highlander cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2005 Toyota Highlander cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2005 Toyota Highlander cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2005 Toyota Highlander SPECIFICATIONS DATA!

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