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Toyota Highlander CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Toyota REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Toyota Highlander car and truck
repair procedures including Toyota engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Toyota Highlander automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Toyota Highlander AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Toyota Highlander cars and light trucks from 1990+
Toyota -> Component Replacement & Adjustment -> Radiator, Replace -> 4Runner -> Avalon -> Camry -> Camry Solara -> Celica -> Corolla -> Echo -> Highlander -> Land Cruiser -> MR2 -> RAV4 -> Sequoia & Tundra -> Sienna -> Tacoma
Vehicle: 2001 Toyota Highlander 2.4 L4 GAS
Avalon
- Drain coolant into a suitable container.
- Remove battery and tray.
- Disconnect engine compartment relay block from radiator.
- Disconnect cooling fan electrical connectors.
- Disconnect wiring harness clamps from shrouds.
- Disconnect radiator upper and lower hoses at radiator.
- Disconnect radiator ECT switch electrical connector.
- Disconnect ATF cooler lines at radiator.
- Remove radiator and cooling fan upper support mounting bolts, then the radiator and cooling fans as an assembly.
- Separate ECT switch, shrouds, cooling f...
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BRAKE SERVICE PROCEDURES FOR Toyota Highlander AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Toyota Highlander cars and light trucks from 1990+.
Toyota -> Rear Disc & Parking Brakes -> Caliper Service -> 2003-04 -> 2005 -> Avalon -> Camry, Camry Solara & Sienna -> Celica, Corolla & MR2 -> Highlander & RAV4 -> Land Cruiser, Sequoia & 4Runner -> Matrix -> Overhaul -> Replace
Vehicle: 2005 Toyota Highlander 3.3 V6 GAS
Avalon
2003-04
Replace
- Raise and support rear of vehicle, then remove tire and wheel assembly.
- Disconnect brake hose from brake tube and caliper using a suitable tool.
- Remove caliper attaching bolts, then the caliper, Fig. .
- Remove anti-squeal shim(s), brake pad, anti-rattle spring, pad guide plate and pad support plate.
- Reverse procedure to install, then bleed brake system.
Overhaul
- Remove sliding bushing and boot.
- Remove main pin boot using a suitable chisel.
- Remove piston using compressed air. When using air pressure to remove caliper piston, place a shop towel over piston to prevent it...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Toyota Highlander AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Toyota Highlander cars and light trucks sold in the U.S. for 1980+.
Toyota -> Fuel Filter Scheduled Maintenance -> 1986-06 Models -> Normal Service -> Severe Service
Vehicle: 2003 Toyota Highlander 3.0 V6 GAS
Normal Service
Service as r...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Toyota Highlander AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Toyota Highlander cars and light trucks from 1990+.
DRIVESHAFT, Replace
Vehicle: 2002 Toyota Highlander 3.0 V6 GAS
- Raise and support vehicle.
- Remove exhaust pipe.
- Have an assistant depress and hold brake pedal.
- Loosen the cross groove joint set bolts a 1/2 turn.
- Place reference marks on both flanges.
- Remove nuts, bolts and washers at flanges.
- Remove bolts and adjusting shims from...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Toyota Highlander AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Toyota Highlander cars and light trucks sold in the U.S. from mid 1990's+.
Description
Vehicle: 2009 Toyota Highlander 2.7 L4 GAS
If the TPMS (Tire Pressure Monitor System) warning system detects a drop in the tire inflation pressure while the vehicle is operated, the TPMS ECU (Electronic Control Unit) turns on the low tire pressure warning lamp in the instrument cluster to warn the driver. The...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Toyota Highlander AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Toyota Highlander cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2001 Toyota Highlander 2.4 L4 GAS
- Disconnect battery ground cable.
- On models equipped with audio coded anti-theft system, obtain three-digit system code.
- On all models, if required, remove battery, battery tray and/or igniter bracket.
- Remove air cleaner assembly, if required.
- Disconnect electrical connec...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Toyota Highlander AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Toyota Highlander cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Toyota -> 2003-07 Highlander & 2006-07 Highlander HV
Vehicle: 2006 Toyota Highlander 3.3 V6 GAS
On 2003 models, under normal operating conditions the cabin air filter should be replaced every 22,500 miles. In dusty areas change the cabin air filter every 10,000 miles.
On 2004-07 models, the cabin air filter should be cleaned every 18 months or 15,000 miles and replaced every 36 months or 30,000 miles. The filter should be replaced more often if air flow is less than normal.
- Remove the screw retaining the eyelet clip, Fig. .
- Open the glove compartment door.
- Push inward at each side of the glove compartment door to disengage the retainers, then lower t...
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MAINTENANCE LAMP RESET PROCEDURES FOR Toyota Highlander AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Toyota Highlander cars and light trucks sold in the U.S. from 1990+.
Toyota -> Air Bag Warning Lamp -> 2003-09 Highlander
Vehicle: 2008 Toyota Highlander Hybrid Limited 3.3 V6 ELECTRIC/GAS
- Connect two service wires to terminals Tc and CG of data link connector.
- Disconnect Tc within 10 seconds after DTC output begins.
- SRS warning lamps will illuminate 3 seconds later. Within 2-4 seconds, connect terminals Tc and CG of DLC.
- SRS warning lamp will go off within 2-4 seconds. Within 2-4 seconds, disconnect te...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Toyota Highlander AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Toyota Highlander cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2008 Toyota Highlander Hybrid Limited 3.3 V6 ELECTRIC/GAS
- Drain engine coolant into a suitable container.
- Disconnect radiator reservoir tank hose.
- Disconnect radiator inlet hose.
- Disconnect radiator outlet hose.
- Disconnect oil cooler inlet and outlet hoses...
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SERPENTINE BELT SERVICE PROCEDURES FOR Toyota Highlander AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Toyota Highlander cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2006 Toyota Highlander Hybrid 3.3 V6 ELECTRIC/GAS
- Raise and support vehicle.
- Remove righthand front wheel.
- Remove engine under cover.
- Remove righthand front fender apron seal.
- Loosen alternator pivot bolt.
- Loosen alternator adjuster lock bolt.
- Loose...
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COMPONENT LOCATION DIAGRAMS FOR Toyota Highlander AUTOMOBILES
Component location diagrams for most Toyota Highlander cars and light trucks sold in the U.S. from 1990+.
 Lighting Components Diagram for 2003 Toyota Highlander 2.4 L4 GASComponents on diagram: |
 Front Body Components Diagram for 2008 Toyota Highlander 3.5 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Toyota Highlander AUTOMOBILES
OEM drawn wiring diagrams for most Toyota Highlander cars and light trucks sold in the U.S.
 2008 Toyota Highlander Limited 3.5 V6 GAS Wiring DiagramComponents on diagram: |
 2007 Toyota Highlander Limited 3.3 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Toyota Highlander AUTOMOBILES
OEM TSB listings for most Toyota Highlander cars and light trucks sold in the U.S. from 1985+.
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Document: FRONT SEAT SQUEAK NOISE - REVISED Vehicle: 2008 Toyota Highlander Hybrid Limited 3.3 V6 ELECTRIC/GAS Symptoms: |
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Document: HEADLIGHT LENS DISCOLORATION Vehicle: 2007 Toyota Highlander Limited 3.3 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Toyota Highlander AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Toyota Highlander cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Toyota Highlander cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Toyota Highlander cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Toyota Highlander cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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