2004 Mercury Monterey Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2004 Mercury Monterey

  • 2004 Mercury Monterey 4.2 V6 GAS, CID:256, Fuel Injection, Aspiration:256, Engine VIN:, Desg:2
  • 2004 Mercury Monterey Premier 4.2 V6 GAS, CID:256, Fuel Injection, Aspiration:256, Engine VIN:, Desg:2

BRAKE SERVICE PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mercury Monterey cars and light trucks from 1990+.

Disc Brakes -> Precautions
Vehicle: 2004 Mercury Monterey 4.2 V6 GAS

Do not spill brake fluid on painted surfaces. If brake fluid is spilled on surfaces, wash off immediately.

Always inspect brake fluid level prior to servicing brake system If brake fluid level...

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BRAKE SERVICE PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mercury Monterey cars and light trucks from 1990+.

Hydraulic Brake Systems -> Diagnosis & Testing
Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

Refer to Figs. and f...

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BRAKE SERVICE PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mercury Monterey cars and light trucks from 1990+.

Disc Brakes -> Adjustments -> E-250 w/Tension Limiter -> E-450 & E-550 -> E-Super Duty -> Expedition, Explorer, F-Super Duty, Mountaineer & Navigator -> Freestar & Monterey -> Parking Brake -> Rear Disc
Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

Parking Brake

Expedition, Explorer, F-Super Duty, Mountaineer & Navigator
Rear Disc
  • Remove rear disc brake rotor as outlined in .
  • Measure inside diameter of parking brake drum using brake adjustment gauge tool No. D81L-1103-A, or equivalent, Fig. .
  • Adjust parking brake shoe to .020 inch (.508 mm) less than drum measurement, Fig. .
  • Reverse procedure to install.
E-Super Duty
E-250 w/Tension Limiter
  • Loosen tension limiter nut to end of tension limiter threads.
  • Depress brake pedal to last detent position (17 clicks).
  • Measure and record exposed length of cinch strap, Fig. .
  • Tighten tension limiter n...

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BRAKE SERVICE PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mercury Monterey cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Bendix Hydro-Boost Brake Booster -> Bendix Hydro-Max Brake Booster -> Combination Valve -> Height Sensing Proportioning Valve -> Hydraulic Control Unit (HCU) -> Hydraulic Control Valves -> Integral Bypass Proportioning Valve -> Master Cylinder
Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

Master Cylinder

The master cylinder consists primarily of a hydraulic cylinder, primary and secondary hydraulic pistons and a single or dual chamber fluid reservoir. The front brakes are connected to the primary outlet port(s) and are actuated by the primary piston assembly. The rear brakes are connected to the secondary outlet port and are actuated by the secondary piston assembly.

Hydraulic Control Valves

Combination Valve

This multi-function hydraulic control unit consists primarily of a pressure differential valve, brake lamp warning switch and a proportioning valve. A pressure diff...

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BRAKE SERVICE PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mercury Monterey cars and light trucks from 1990+.

Anti-Lock Brakes -> Freestar & Monterey -> Troubleshooting -> Symptom Chart
Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

Symptom Chart

Ref...

CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mercury Monterey cars and light trucks from 1990+.

Anti-Lock Brakes -> Freestar & Monterey -> Precautions -> Brake Fluid Handling
Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

Brake Fluid Handling

Brake fluid can cause serious injury and vehicle damage if not handled properly. Avoid ...

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